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Smartgen APC715 User Manual

Manual is about: Pump Unit Controller

Summary of APC715

  • Page 1

    Apc715 pump unit controller user manual smartgen technology.

  • Page 2: Smartgen

    Chinese trademark english trademark smartgen — make your generator smart smartgen technology co., ltd. No. 28 jinsuo road zhengzhou henan province p. R. China tel: +86-371-67988888/67981888 +86-371-67991553/67992951 +86-371-67981000(overseas) fax: 0086-371-67992952 web: http://www.Smartgen.Com.Cn ht...

  • Page 3

    Version date version note 2013-08-28 1.0 original release. This manual is suitable for apc715 pump unit controller only. Clarification of notation used within this publication. Symbol instruction note highlights an essential element of a procedure to ensure correctness. Caution! Indicates a procedur...

  • Page 4: Contents

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 4 of 62 contents 1 overview........................................................................................ 6 2 performance and characteristics .................................... 7 3 specification ......

  • Page 5

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 5 of 62 12.3 cummins qsm11(import) ......................................................................... 52 12.4 cummins qsx15-cm570 ............................................................................

  • Page 6

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 6 of 62 1 overview apc715 pump unit controller is designed for pump systems which controlled by engine. It allows automatic start/stop, data measurement, alarm protection as well as remote control, remote measu...

  • Page 7

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 7 of 62 2 performance and characteristics  with arm-based 32-bit scm, highly integrated hardware, new reliability level.  480x272 pixel, 4.3 inches lcd with backlight, multilingual interface (including englis...

  • Page 8

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 8 of 62 total value as their wish.  can control engine heater, cooler and fuel pump.  with maintenance function. Actions (warning/shutdown) can be set when maintenance time out;  all parameters used digital ...

  • Page 9

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 9 of 62 3 specification items contents working voltage dc8. 0v to 35. 0v, continuous power supply. Overall consumption ≤2w) speed sensor voltage 1.0v to 24v (effective value) speed sensor frequency 10,000 hz (m...

  • Page 10

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 10 of 62 4 operation 4.1 indicator light note: selected indicators description: warning indicator and alarm indicator: alarm type warning indicator alarm indicator warning slow flashing slow flashing shutdown a...

  • Page 11

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 11 of 62 4.2 pushbuttons stop stop running pump unit in auto/manual mode; reset alarm in stop mode; lamp test (press at least 3 seconds); during stopping process, press this button again to stop pump unit immed...

  • Page 12

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 12 of 62 4.3 lcd display 4.3.1 main display main screen is divided into left and right separate viewing areas, use to select a viewing area; the selected area is marked with in its upper left corner. Both viewi...

  • Page 13

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 13 of 62 ★status, including as below, engine speed, battery voltage 1, engine status indicator status green normal status; no alarm yellow warning or idle speed alarm occurs. Red shutdown alarm occurs. Example:...

  • Page 14

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 14 of 62 ★commissioning on load, off load or custom commissioning can be chosen. Custom commissioning can configure on load or not during commissioning, when to commissioning and select the mode after commissio...

  • Page 15

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 15 of 62 return > start delay form 2: use to scroll settings, to enter settings (form3), to return to previous menu. (form 1). Timers > >stop delay >preheat delay >cranking time >crank rest time >safety on time...

  • Page 16

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 16 of 62 > start delay > stop delay > preheat delay 00008 form5: press to change cursor position, are used for changing cursor value, confirm setting (form 4), exit setting (form 4). >cranking time >crank rest ...

  • Page 17

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 17 of 62 sequence will be terminated, the fail to start fault will be displayed on lcd. 5. In case of successful crank attempt, the “safety on” timer is activated, allowing low oil pressure, high temperature, u...

  • Page 18

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 18 of 62 when “after unload idle” is enabled, the unit is idle running when crank succeed; unit accelerates to high-speed running automatically and take load after press key by manual. With high temperature, lo...

  • Page 19

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 19 of 62 4.7 adjust speed control users can set the outlet pressure as the rated value simply by adjusting the engine speed. The “adjust speed control” was divided into auto control and manual control. Manual a...

  • Page 20

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 20 of 62 5 protection 5.1 warnings warnings are not shutdown alarms and do not affect the operation of the genset. Warning does not lead to shutdown, and when warning condition is no longer present, warning ala...

  • Page 21

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 21 of 62 no. Type description initiate a warning alarm. 14 low oil pressure when the controller detects that the oil pressure has fallen below the pre-set value, it will initiate a warning alarm. 15 level senso...

  • Page 22

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 22 of 62 5.2 shutdown alarm when controller detects shutdown alarm, it will send signal to open breaker and stop the unit. Shutdown alarm must be cleared manually and the fault removed to reset the module. Shut...

  • Page 23

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 23 of 62 no. Type description 16 flexible sensor 1~6 high when the controller detects the sensor value is higher than the max. Set value, it will initiate a shutdown alarm. 17 flexible sensor 1~6 low when the c...

  • Page 24

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 24 of 62 5.3 trip shutdown on initiation of the “trip shutdown” condition the controller will de-energize the loadoutput to remove the load from the unit. Once this has occurred， the controller will start the c...

  • Page 25

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 25 of 62 6 connections apc715 controller back panel is shown below: description of terminal connections: pin function cable size description 1 b- 2.5mm 2 connected with negative of starter battery. 2 b+ 2.5mm 2...

  • Page 26

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 26 of 62 pin function cable size description 10 aux. Output 5 1.5mm 2 b+ power is supplied by terminal 2, rated 7a 11 aux. Output 6 1.5mm 2 b+ power is supplied by terminal 2, rated 7a 12 charger(d+) 1.0mm 2 co...

  • Page 27

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 27 of 62 pin function cable size description 41 gov b2+ 0.5mm 2 120k Ω resistance had been connected to gov b+ innerly. 42 gov b1+ 0.5mm 2 2-core shielding wire is recommended, its gov end earthed. 43 gov a+ 0....

  • Page 28

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 28 of 62 7 definition and range of parameters 7.1 parameter contents and range (table 1) no. Items parameter default description timer setting 1 start delay (0-3600)s 1 time from remote start signal is active t...

  • Page 29

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 29 of 62 no. Items parameter default description choose the corresponding type. 2 flywheel teeth (10-300) 118 tooth number of the engine, for judging of starter separation conditions and inspecting of engine sp...

  • Page 30

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 30 of 62 no. Items parameter default description fail d+(wl) voltage under this value, charge failure alarms. 18 start attempts (1-10) times 3 max. Crank times of crank attempts. When reach this number, control...

  • Page 31

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 31 of 62 no. Items parameter default description 1 curve type (0-15) 7 sgx. See form 5. 2 open circuit action (0-2) 0 0: warn; 1: shutdown; 2: no action 3 high temp. Shutdown (0~300)ºc 98 shutdown when external...

  • Page 32

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 32 of 62 no. Items parameter default description curve curve when select resistor curve type or current curve type. Flexible sensor 1~6 1 flexible sensor setting (0-1) 0 0: disable；1: enable (can be set as temp...

  • Page 33

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 33 of 62 no. Items parameter default description value can be set. 6 low warn (0-9000)% 20 warn when external sensor value is lower than this value. The delay value, “warn enable” and return value can be set. 7...

  • Page 34

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 34 of 62 no. Items parameter default description flexible input port 4 1 contents setting (0-53) 0 user defined. See form 3. 2 active type (0-1) 0 0: closed to active 1: open to active 3 arming (0-3) 2 0: from ...

  • Page 35

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 35 of 62 no. Items parameter default description 1 contents setting (0-53) 0 user defined. See form 3. 2 active type (0-1) 0 0: closed to active 1: open to active 3 arming (0-3) 0 0: from safety on 1: from star...

  • Page 36

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 36 of 62 no. Items parameter default description 1 adjust speed type (0-2) 2 0：not used; 1：relay adjust speed； 2：gov adjust speed 2 gov output reverse (0-1) 0 0：disable；1：enable. 3 gov center voltage sw1 (0-10....

  • Page 37

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 37 of 62 7.2 programmable output 1-5 (table 2) no. Type description 0 not used 1 custom period 1 details of function description please see the following. 2 custom period 2 3 custom period 3 4 custom period 4 5...

  • Page 38

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 38 of 62 28 reserved 29 on-load output control generator to take load or off load. 30 reserved 31 reserved 32 reserved 33 crank relay action when genset is starting and disconnect when crank successful. 34 fuel...

  • Page 39

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 39 of 62 will be switchover circularly if multiple crank is needed. 48 common alarm action when pump unit common warning, common shutdown alarm. 49 common trip action when common trip alarm. 50 common shutdown ...

  • Page 40

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 40 of 62 100 failed to start action when failed start alarm. 101 failed to stop action when failed stop alarm. 102 under speed warn action when under speed alarm. 103 under speed shutdown action when under spee...

  • Page 41

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 41 of 62 172 config 6 high shut 173 config 6 low shut 174 outlet high warn 175 outlet low warn 176 outlet high shut 177 outlet low shut 178~229 reserved 230 stop mode action in stop mode. 231 manual mode action...

  • Page 42

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 42 of 62 7.2.2 custom combined output defined combination output is composed by 3 parts, condition output s1 or s2 and condition output s3. S1 or s2 is true, while s3 is true, defined combination output is outp...

  • Page 43

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 43 of 62 7.3 defined contents of configurable input ports (all active when connect to grand (b-)) no. Type description 0 users configured including following functions, indication: indicate only, not warning or...

  • Page 44

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 44 of 62 23 reserved 24 reset maintenance controller will reset maintenance time and date as default when input is active. 25 reserved 26 aux. High temp connect to sensor digital input. 27 aux. Low op connect t...

  • Page 45

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 45 of 62 7.4 selection of sensors no. Description remark 1 temperature sensor 0 not used 1 custom res curve 2 custom 4-20ma curve 3 vdo 4 curtis 5 volvo-ec 6 datcon 7 sgx 8 sgd 9 sgh 10 pt100 11~15 reserved def...

  • Page 46

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 46 of 62 7.5 conditions of crank dinsconnect selection no. Setting description 0 oil pressure 1 engine speed 2 oil pressure + engine speed note: 1. There are 3 conditions to make starter disconnected with engin...

  • Page 47

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 47 of 62 8 parameters setting 1. Please change the controller parameters when generator is in standby mode only (e. G. Crank disconnect conditions selection, digital input, digital output, various delay), other...

  • Page 48

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 48 of 62 9 sensor select 1) when reselect sensors, the sensor curve will be transferred into the standard value. For example, if temperature sensor is sgx (120°c resistor type), its sensor curve is sgx (120°c r...

  • Page 49

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 49 of 62 10 typical application.

  • Page 50

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 50 of 62 11 installation controller is panel built-in design; it is fixed by clips when installed. 1) battery voltage input note: apc715 controller can suit for widely range of battery voltage dc(8~35)v. Negati...

  • Page 51

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 51 of 62 12 connections of controller with j1939 engine 12.1 cummins isb/isbe terminals of controller connector b remark fuel relay output 39 start relay output - connect with starter coil directly auxiliary ou...

  • Page 52

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 52 of 62 12.3 cummins qsm11(import) it is suitable for cm570 engine control module. Engine type is qsm11 g1, qsm11 g2. Terminals of controller c1 connector remark fuel relay output 5&8 outside expand relay, whe...

  • Page 53

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 53 of 62 12.5 cummins gcs-modbus it is suitable for gcs engine control module. Use rs485-modbus to read information of engine. Engine types are qsx15, qst30, qsk23 / 45/60/78 and so on. Terminals of controller ...

  • Page 54

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 54 of 62 12.7 cummins qsz13 terminals of controller oem connector of engine remark fuel relay output 45 start relay output - connect to starter coil directly programmable output 1 16&41 setting to idle speed co...

  • Page 55

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 55 of 62 12.9 deutz emr2 terminals of controller f connector remark fuel relay output expand 30a relay, battery voltage of 14 is supplied by relay. Fuse is 16a. Start relay output - connect to starter coil dire...

  • Page 56

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 56 of 62 12.12 mtu adec(smart module) it is suitable for mtu engine with adec (ecu8) and smart module. Terminals of controller adec (x1port) remark fuel relay output x1 10 x1 terminal 9 connected to negative of...

  • Page 57

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 57 of 62 12.14 perkins it is suitable for adem3/ adem4 engine control module. Engine type is 2306, 2506, 1106, and 2806. Terminals of controller connector remark fuel relay output 1,10,15,33,34 start relay outp...

  • Page 58

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 58 of 62 12.16 volvo edc3 suitable engine control mode is tad1240, tad1241, and tad1242. Terminals of controller “stand alone” connector remark fuel relay output h start relay output e programmable output 1 p e...

  • Page 59

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 59 of 62 12.18 volvo-ems2 volvo engine types are tad734, tad940, tad941, tad1640, tad1641, and tad1642. Terminals of controller engine’s can port remark programmable output 1 6 ecu stop set programmable output ...

  • Page 60

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 60 of 62 12.20 weichai it is suitable for weichai bosch common rail pump engine. Terminals of controller engine port remark fuel relay output 1.40 connect to engine ignition lock start relay output 1.61 can gnd...

  • Page 61

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 61 of 62 13 usb users can set the controller’s parameters and monitor the controller’s status via usb port using the test software which provided by smatgen company. Usb port is active in stop mode only while a...

  • Page 62

    Apc715 pump unit controller apc715 pump unit controller issue 2013-08-28 version 1.0 page 62 of 62 14 fault finding symptoms possible solutions controller no response with power. Check starting batteries; check controller connection wirings; check dc fuse. Genset shutdown check the water/cylinder te...