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Smartgen HGM6110U User Manual
Summary of HGM6110U
Page 1
Hgm6100u series automatic control controllers (hgm6110u/6110uc/6120u/6120uc) user manual smartgen technology.
Page 2: Smartgen
Chinese trademark english trademark smartgen — make your generator smart smartgen technology co., ltd no. 28 jinsuo road zhengzhou henan province p. R. China tel: +86-371-67988888 +86-371-67981888 +86-371-67991553 +86-371-67992951/67992952 +86-371-67981000(overseas) fax: 0086-371-67992952 web: http:...
Page 3: Contents
Hgm6100u series automatic control module hgm6100u automatic genset controller issue 2014-10-28 version 1.2 page 3 of 39 contents 1 summary ......................................................................................... 4 2 performance and characteristics ......................................
Page 4: 1 Summary
Hgm6100u series automatic control module hgm6100u automatic genset controller issue 2014-10-28 version 1.2 page 4 of 39 1 summary hgm6100u series automatic controller, integrating digital, intelligent and network techniques, is used for automatic control and monitoring system of genset. It can carry...
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Hgm6100u series automatic control module hgm6100u automatic genset controller issue 2014-10-28 version 1.2 page 5 of 39 2 performance and characteristics hgm6100u controller has four variants: hgm6110u/6110uc: automatic start module, it controls generator to start/stop by remote start signal; hgm612...
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Hgm6100u series automatic control module hgm6100u automatic genset controller issue 2014-10-28 version 1.2 page 6 of 39 temp. (wt), °c/ °f both are displayed oil pressure (op), kpa/psi/bar are all displayed fuel level (fl), % speed (spd), rpm battery voltage (vb), v charger voltage (vd), v hours cou...
Page 7: 3 Specification
Hgm6100u series automatic control module hgm6100u automatic genset controller issue 2014-10-28 version 1.2 page 7 of 39 3 specification items contents working voltage dc8.0v to dc35.0v, continuous power consumption ≤2w) ac system 3p4w 3p3w 1p2w 2p3w ac15v - ac360 v (ph-n) ac30v - ac620 v (ph-ph) ac1...
Page 8: 4 Operation
Hgm6100u series automatic control module hgm6100u automatic genset controller issue 2014-10-28 version 1.2 page 8 of 39 4 operation 4.1 keys dscription stop/ reset can stop generator under manual/auto mode; can reset shutdown alarm; press this key at least 3 seconds to test panel indicators are ok o...
Page 9: 4.2 Controller Panel
Hgm6100u series automatic control module hgm6100u automatic genset controller issue 2014-10-28 version 1.2 page 9 of 39 4.2 controller panel hgm6110uc panel indicators hgm6120uc panel indicators.
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Hgm6100u series automatic control module hgm6100u automatic genset controller issue 2014-10-28 version 1.2 page 10 of 39 4.3 automatic start/stop operation auto mode is activated by pressing the , led indicator beside the button is illuminating which confirms this action. Starting sequence, 1) hgm61...
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Hgm6100u series automatic control module hgm6100u automatic genset controller issue 2014-10-28 version 1.2 page 11 of 39 3) when “stop delay” is over, genset enters into “cooling delay”. Closing relay is disconnected. After switch “transfer rest delay”, closing relay is outputting, mains is taking l...
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Hgm6100u series automatic control module hgm6100u automatic genset controller issue 2014-10-28 version 1.2 page 12 of 39 4.4 manual start/stop operation 1) hgm6120uc, auto mode is active when press and its indicator illuminates. Press , then controller enters into “manual test mode” and its indicato...
Page 13: 5 Protection
Hgm6100u series automatic control module hgm6100u automatic genset controller issue 2014-10-28 version 1.2 page 13 of 39 5 protection 5.1 warnings when controller detects the warning signal, the genset only alarm and not stop. The alarms are displayed in lcd. Warnings as following, no. Items descrip...
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Hgm6100u series automatic control module hgm6100u automatic genset controller issue 2014-10-28 version 1.2 page 14 of 39 no. Items description displayed in lcd. When maintenance action type is set as “not used”, maintenance alarm reset..
Page 15: 5.2 Shutdown Alarms
Hgm6100u series automatic control module hgm6100u automatic genset controller issue 2014-10-28 version 1.2 page 15 of 39 5.2 shutdown alarms when controller detects shutdown alarm, it will send signal to open switch and stop genset. The alarms are displayed in lcd. Shutdown alarms as following, no. ...
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Hgm6100u series automatic control module hgm6100u automatic genset controller issue 2014-10-28 version 1.2 page 16 of 39 no. Items description 16 temp. Sensor open circuit when sensor hasn ’t connected to corresponding port, controller will send shutdown alarm signal and it will be displayed in lcd....
Page 17: 6 Connections
Hgm6100u series automatic control module hgm6100u automatic genset controller issue 2014-10-28 version 1.2 page 17 of 39 6 connections compared with hgm6120uc, hgm6110uc doesn’t have 3-phase input terminal of mains voltage. The back panel of hgm6110uc and hgm6120uc is as below. Descriptions of termi...
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Hgm6100u series automatic control module hgm6100u automatic genset controller issue 2014-10-28 version 1.2 page 18 of 39 no. Function cable size description 11 volt-free contact output 16 a rated 12 aux. Relay output 4 2.5mm 2 13 14 charging generator d+ input 1.0mm 2 connect to d+ (wl) terminal. If...
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Hgm6100u series automatic control module hgm6100u automatic genset controller issue 2014-10-28 version 1.2 page 19 of 39 no. Function cable size description 34 mains n1 input 1.0mm 2 connect to mains n-wire, hgm6110uc without. 35 rs485 common ground / impedance-120 Ω shielding wire is recommended, i...
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Hgm6100u series automatic control module hgm6100u automatic genset controller issue 2014-10-28 version 1.2 page 20 of 39 7 parameter range and definition 7.1 parameter content and range table (table 1) no. Items range default description 1 mains normal delay (0-3600)s 10 the delay from abnormal to n...
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Hgm6100u series automatic control module hgm6100u automatic genset controller issue 2014-10-28 version 1.2 page 21 of 39 no. Items range default description 13 start idle time (0-3600)s 0 idle running time of genset when starting. 14 warming up time (0-3600)s 10 warming time between genset switch on...
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Hgm6100u series automatic control module hgm6100u automatic genset controller issue 2014-10-28 version 1.2 page 22 of 39 no. Items range default description 26 under frequency shutdown (0-75.0)hz 45.0 when generator frequency is lower than the point (not equal to 0) for 10s, shutdown alarm signal is...
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Hgm6100u series automatic control module hgm6100u automatic genset controller issue 2014-10-28 version 1.2 page 23 of 39 no. Items range default description 34 battery under voltage (4-30)v 8.0 when generator battery voltage is under the point and remains for 20s, battery under voltage signal is act...
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Hgm6100u series automatic control module hgm6100u automatic genset controller issue 2014-10-28 version 1.2 page 24 of 39 no. Items range default description 53 aux. Input 3 delay (0-20.0)s 2.0 54 aux. Input 4 (0-15) 11 factory default: low fuel level warn 55 aux. Input 4 active (0-1) 0 factory defau...
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Hgm6100u series automatic control module hgm6100u automatic genset controller issue 2014-10-28 version 1.2 page 25 of 39 no. Items range default description 71 pressure sensor select (0-9) 8 sgx 72 liquid level sensor select (0-5) 3 sgd 73 poles number (2-32) 4 number of magnetic poles, used for cal...
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Hgm6100u series automatic control module hgm6100u automatic genset controller issue 2014-10-28 version 1.2 page 26 of 39 7.2 programmable output 1-4 table (table 2) no. Items description 0 not used output is disabled when this item is selected. 1 common alarm including all shutdown alarm and warning...
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Hgm6100u series automatic control module hgm6100u automatic genset controller issue 2014-10-28 version 1.2 page 27 of 39 7.3 programmable input 1-5 table (all is active when connect to ground (b-) (table 3) no. Items description 0 not used 1 high temp. Alarm if the signal is active after safety run ...
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Hgm6100u series automatic control module hgm6100u automatic genset controller issue 2014-10-28 version 1.2 page 28 of 39 7.4 sensor selection (table 4) no. Items content description 1 temperature sensor 0 not used 1 defined resistance type 2 vdo 3 sgh(huanghe sensor) 4sgd(dongkang sensor) 5 curtis 6...
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Hgm6100u series automatic control module hgm6100u automatic genset controller issue 2014-10-28 version 1.2 page 29 of 39 7.5 conditions of crank disconnect (table 5) no. Content 0 magnetic pickup sensor 1 generator 2 magnetic pickup sensor + generator 3 magnetic pickup sensor + oil pressure 4 genera...
Page 30: 8 Parameter Setting
Hgm6100u series automatic control module hgm6100u automatic genset controller issue 2014-10-28 version 1.2 page 30 of 39 8 parameter setting after controller powered on, press to enter into the parameters setting menu: 1) parameters setting 2) information 3) language 1) parameters setting "1234" can...
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Hgm6100u series automatic control module hgm6100u automatic genset controller issue 2014-10-28 version 1.2 page 31 of 39 3) language user may select display language as chinese, english, spanish and russian. 4) lcd contract press and (or ) can adjust lcd contract. Adjustment range is 0-7. Note: pres...
Page 32: 9 Sensor Setting
Hgm6100u series automatic control module hgm6100u automatic genset controller issue 2014-10-28 version 1.2 page 32 of 39 9 sensor setting 1) when choosing sensor, standard of sensor curve will be needed. If temperature sensor is set as sgh (120ºc resistor type), sensor curve should be sgh (120 o c r...
Page 33: 10 Commissioning
Hgm6100u series automatic control module hgm6100u automatic genset controller issue 2014-10-28 version 1.2 page 33 of 39 10 commissioning before operation, the following checking should be carried out: 1) check and ensure all the connections are correct and wires diameter is suitable. 2) ensure that...
Page 34: 11 Typical Application
Hgm6100u series automatic control module hgm6100u automatic genset controller issue 2014-10-28 version 1.2 page 34 of 39 11 typical application hgm6110uc typical application diagram hgm6120uc typical application diagram.
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Hgm6100u series automatic control module hgm6100u automatic genset controller issue 2014-10-28 version 1.2 page 35 of 39 single phase 2 wire 2 phase 3 wire note: recommend that the output of crank and fuel expand high capacity relay..
Page 36: 12 Installation
Hgm6100u series automatic control module hgm6100u automatic genset controller issue 2014-10-28 version 1.2 page 36 of 39 12 installation 12.1 fixing clips the module is held into the panel fascia using the supplied fixing clips. 1) withdraw the fixing clip screw (turn anticlockwise) until it reaches...
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Hgm6100u series automatic control module hgm6100u automatic genset controller issue 2014-10-28 version 1.2 page 37 of 39 12.2 overall dimension and panel cutout 1) battery voltage input hgm6100u series controller can be applicable to (8~35) vdc battery voltage. Battery negative must be reliably conn...
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Hgm6100u series automatic control module hgm6100u automatic genset controller issue 2014-10-28 version 1.2 page 38 of 39 note: a. Icom must connect to battery cathode of the controller. B. When there is load current, open circuit is inhibited in the ct secondary side. 5) dielectric strength test whe...
Page 39: 13 Fault Finding
Hgm6100u series automatic control module hgm6100u automatic genset controller issue 2014-10-28 version 1.2 page 39 of 39 13 fault finding symptoms possible solutions controller inoperative check starting battery; check connections of controller. Check the dc fuse. Genset stops check if water/cylinde...