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Smartgen HGM6510 User Manual

Manual is about: Genset Parallel Unit

Summary of HGM6510

  • Page 1

    Hgm6510 genset parallel unit user manual smartgen technology.

  • Page 2: Contents

    Hgm6510 genset parallel unit hgm6510 genset parallel unit issue 2013-07-15 version 1.7 page 4 of 52 contents 1 overview ........................................................................................... 6 2 performance and characteristics ........................................ 7 3 specifi...

  • Page 3

    Hgm6510 genset parallel unit hgm6510 genset parallel unit issue 2013-07-15 version 1.7 page 5 of 52 12.2 step 2: manual parallel operation off-load ................................... 46 12.3 step 3: manual parallel operation on-load ..................................... 46 12.4 step 4: fully automa...

  • Page 4

    Hgm6510 genset parallel unit hgm6510 genset parallel unit issue 2013-07-15 version 1.7 page 6 of 52 1 overview hgm6510 controller is designed for manual/auto parallel systems of up to 20 generators with similar or different capacity. Additionally, it is suitable for single unit constant power output...

  • Page 5

    Hgm6510 genset parallel unit hgm6510 genset parallel unit issue 2013-07-15 version 1.7 page 7 of 52 2 performance and characteristics 2 application modes: 1) multi-set parallel operation; 2) single unit (constant power output) parallel with mains. 32-bit arm microprocessor, lcd display with backligh...

  • Page 6

    Hgm6510 genset parallel unit hgm6510 genset parallel unit issue 2013-07-15 version 1.7 page 8 of 52 generator abnormal conditions: over voltage under voltage over frequency under frequency loss of phase phase sequence wrong no power fault display and alarm: high temperature warn high temperature shu...

  • Page 7

    Hgm6510 genset parallel unit hgm6510 genset parallel unit issue 2013-07-15 version 1.7 page 9 of 52 accurately measure and display the electric parameters as well as water temperature, oil pressure, fuel level and others; control and protection: genset automatic start/stop/parallel operation, synchr...

  • Page 8

    Hgm6510 genset parallel unit hgm6510 genset parallel unit issue 2013-07-15 version 1.7 page 10 of 52 3 specification parameter details working voltage dc8. 0v to 35. 0v, continuous power supply. Overall consumption alternator voltage input: 3 phase 4 wire 3 phase 3 wire single phase 2 wire 2 phase 3...

  • Page 9

    Hgm6510 genset parallel unit hgm6510 genset parallel unit issue 2013-07-15 version 1.7 page 11 of 52 4.1 indicator light 4 configurable led stop mode manual mode gen closed auto mode gen normal parameter details storage conditions temperature:(-40~+85)°c protection level ip55 gasket insulation inten...

  • Page 10

    Hgm6510 genset parallel unit issue 2013-07-15 version 1.7 page 12 of 52 hgm6510 genset parallel unit 4.2 pushbuttons stop/reset when the genset is running, pressing this button will ramp off and stop running the generator; in case of alarm condition, pressing the button will reset alarm; in stop mod...

  • Page 11

    Hgm6510 genset parallel unit issue 2013-07-15 version 1.7 page 13 of 52 hgm6510 genset parallel unit 5 operation 5.1 automatic operation (multiple sets) auto mode is selected by pressing the button; a led besides the button will illuminate to confirm the operation. Automatic start sequence: configur...

  • Page 12

    Hgm6510 genset parallel unit issue 2013-07-15 version 1.7 page 14 of 52 hgm6510 genset parallel unit genset will take load; generator power indicator will illuminate and generator will enter into normal running status. If voltage or frequency is abnormal, the controller will initiate shutdown alarm ...

  • Page 13

    Hgm6510 genset parallel unit issue 2013-07-15 version 1.7 page 15 of 52 hgm6510 genset parallel unit note: if the unit has been configured for can bus, compatible ecu‟s will receive the start command via can bus. 4. Should this start sequence continue beyond the set number of attempts, the start seq...

  • Page 14

    Hgm6510 genset parallel unit issue 2013-07-15 version 1.7 page 16 of 52 hgm6510 genset parallel unit does not lead to shutdown, and when warning condition is no longer present, warning alarm will be cleared automatically. Warning types are as follows: 6 protections when an alarm is present, the comm...

  • Page 15

    Hgm6510 genset parallel unit issue 2013-07-15 version 1.7 page 17 of 52 hgm6510 genset parallel unit no type active range description 8 reverse power always active if reverse power detection is enabled, when the controller detects that the reverse power value (power is negative) has fallen below the...

  • Page 16

    Hgm6510 genset parallel unit issue 2013-07-15 version 1.7 page 18 of 52 hgm6510 genset parallel unit no type active range description 17 negative sequence current when generator is closed when the controller detects an imbalance in the load current of each phase above a pre- set level, it will initi...

  • Page 17

    Hgm6510 genset parallel unit issue 2013-07-15 version 1.7 page 19 of 52 hgm6510 genset parallel unit notes： *1 : when maintenance time is due, set one of the input ports as “reset maintenance alarm”, then the alarm will be cleared by sending an active grounding impulse signal. No type active range d...

  • Page 18

    Hgm6510 genset parallel unit issue 2013-07-15 version 1.7 page 20 of 52 hgm6510 genset parallel unit latching and stop the generator. No type range description 1 emergency stop always active when the controller detects an emergency stop alarm signal, it will initiate a shutdown alarm and the corresp...

  • Page 19

    Hgm6510 genset parallel unit issue 2013-07-15 version 1.7 page 21 of 52 hgm6510 genset parallel unit no type range description 10 gen under voltage from “waiting for load” delay to “cooling” delay when the controller detects that the genset voltage has fallen below the pre-set value, it will initiat...

  • Page 20

    Hgm6510 genset parallel unit issue 2013-07-15 version 1.7 page 22 of 52 hgm6510 genset parallel unit no type range description 19 gen fail to open always active if the open signal was not be detected within the generator breaker open timer, it will initiate a shutdown alarm and the corresponding ala...

  • Page 21

    Hgm6510 genset parallel unit hgm6510 genset parallel unit issue 2013-07-15 version 1.7 page 23 of 52 on initiation of the trip condition the controller will de-energize the „close generator‟ output to remove the load from the generator. Once this has occurred the controller will start the cooling de...

  • Page 22

    Hgm6510 genset parallel unit hgm6510 genset parallel unit issue 2013-07-15 version 1.7 page 24 of 52 8 mains over frequency when mains parallel operation is enabled when the controller detects that the mains frequency has exceeded the pre-set value, it will initiate a trip and stop alarm and the cor...

  • Page 23

    Hgm6510 genset parallel unit hgm6510 genset parallel unit issue 2013-07-15 version 1.7 page 25 of 52 16 fail to sync when synchronization is enabled when the controller does not detect synchronization signal within the pre-set synchronization time, it will initiate a trip and stop alarm and the corr...

  • Page 24

    Hgm6510 genset parallel unit issue 2013-07-15 version 1.7 page 26 of 52 hgm6510 genset parallel unit 7 panel configuration 7.1 lcd display 7.1.1 status display status 1-1 first status screen stop mode genset at rest genset open controller modes: stop/manual/auto mode genset working status generator ...

  • Page 25

    Hgm6510 genset parallel unit hgm6510 genset parallel unit issue 2013-07-15 version 1.7 page 27 of 52 7.1.3 generator display 7.1.2 engine display engine 2-1 first engine screen speed 0 rpm battery 0.0 v charge d+ 0.0 v engine speed generator start battery voltage ac charger d+ voltage engine 2-2 sec...

  • Page 26

    Hgm6510 genset parallel unit hgm6510 genset parallel unit issue 2013-07-15 version 1.7 page 28 of 52 syn 5-1 first synchronization screen +0.1 v √ +0.01 hz √ +0.1° √ voltage difference between generator and bus frequency difference between generator and bus phase angle difference between generator a...

  • Page 27

    Hgm6510 genset parallel unit hgm6510 genset parallel unit issue 2013-07-15 version 1.7 page 29 of 52 7.1.7 event log events 7-1 first event log screen records: (01/02) over power trip 2010-12-18 21:31:55 total records fault type record time events 7-2 second event log screen records: (02/02) gen fai...

  • Page 28

    Hgm6510 genset parallel unit hgm6510 genset parallel unit issue 2013-07-15 version 1.7 page 30 of 52 parameters list: parameter range default notes 01 low oil pressure (warn) (1-999)kpa 124kpa/18.0psi return value: 138kpa/20.0psi 02 low oil pressure (shutdown) (0-997)kpa 103kpa/14.9psi setting stand...

  • Page 29

    Hgm6510 genset parallel unit hgm6510 genset parallel unit issue 2013-07-15 version 1.7 page 31 of 52 parameter range default notes value>return value 27 generator under frequency (warn) (0.1-74.9)hz 42.0hz on-load value: 45.0hz setting standard: shutdown valuevalue28 generator under frequency (shutd...

  • Page 30

    Hgm6510 genset parallel unit hgm6510 genset parallel unit issue 2013-07-15 version 1.7 page 32 of 52 parameter range default notes 48 load ramp rate (0-100)% 3% load/unload speed %/s 49 full power (0-100)% 80% schedule other gen- sets’ start load percentage 50 low power shutdown (0-99)% 50% schedule...

  • Page 31

    Hgm6510 genset parallel unit hgm6510 genset parallel unit issue 2013-07-15 version 1.7 page 33 of 52 other parameters configuration (can only be configured via pc software) parameter default value module address 1 alternator selection yes poles 4 magnetic pickup yes quick on-load mode no start times...

  • Page 32

    Hgm6510 genset parallel unit hgm6510 genset parallel unit issue 2013-07-15 version 1.7 page 34 of 52 synch frequency pid settings configured via hgm6500 pc software. Synch voltage pid settings active power pid settings reactive power pid settings 7.3 date/time setting press and simultaneously to ent...

  • Page 33

    Hgm6510 genset parallel unit issue 2013-07-15 version 1.7 page 35 of 52 hgm6510 genset parallel unit generator 3-phase total reactive power generator total active/reactive/apparent energy generator phase sequence bus phase voltage (l1-n, l2-n, l3-n) bus line voltage (l1-l2, l2-l3, l3-l1) bus frequen...

  • Page 34

    Hgm6510 genset parallel unit hgm6510 genset parallel unit issue 2013-07-15 version 1.7 page 36 of 52 8 input and output ports configuration 8.1 configurable input ports 1~9 no. Type description 0 user configured including following functions, indication: indicate only, not warning or shutdown. Warni...

  • Page 35

    Hgm6510 genset parallel unit issue 2013-07-15 version 1.7 page 37 of 52 hgm6510 genset parallel unit input is inactive, the gen-set will automatically open and stop. 17 remote start on load demand in auto mode, when the input is active, all the parallel units are started in the order of priority; th...

  • Page 36

    Hgm6510 genset parallel unit issue 2013-07-15 version 1.7 page 38 of 52 hgm6510 genset parallel unit note: do not prescribe the same function to configurable inputs 1- 9 (except for “not used” and “user-defined”), otherwise incorrect operation can occur. 8.2 configurable output ports 1-5 all output ...

  • Page 37

    Hgm6510 genset parallel unit hgm6510 genset parallel unit issue 2013-07-15 version 1.7 page 39 of 52 no. Type description 013 close generator pulse generator impulse close output; output time depends on impulse time. 014 close mains control mains to take load. ( continuous active) 015 close mains pu...

  • Page 38

    Hgm6510 genset parallel unit hgm6510 genset parallel unit issue 2013-07-15 version 1.7 page 40 of 52 no. Type description 041 generator high voltage pre-alarm action when generator over voltage warning alarm. 042 generator high voltage shutdown action when generator over voltage shutdown alarm. 043 ...

  • Page 39

    Hgm6510 genset parallel unit hgm6510 genset parallel unit issue 2013-07-15 version 1.7 page 41 of 52 no. Type description 066 preheat (during pre-heat timer) action from preheat delay till the start of cranking. 067 preheat (until end of crank) action from preheat delay till the end of cranking. 068...

  • Page 40

    Hgm6510 genset parallel unit hgm6510 genset parallel unit issue 2013-07-15 version 1.7 page 42 of 52 10 back panel hgm6510 controller back panel is shown below: terminal connections description 9 event log hgm6510 controller can save a maximum of 99 event logs, including shutdown type, date and time...

  • Page 41

    Hgm6510 genset parallel unit hgm6510 genset parallel unit issue 2013-07-15 version 1.7 page 43 of 52 pin function cable size description 6 aux. Output 1 2.5mm 2 b+ output，rated 16a 7 aux. Output 2 2.5mm 2 b+ output，rated 16a 8 aux. Output 3 2.5mm 2 b+ output，rated 16a 9 charger(d+) 1.0mm 2 connected...

  • Page 42

    Hgm6510 genset parallel unit hgm6510 genset parallel unit issue 2013-07-15 version 1.7 page 44 of 52 pin function cable size description 44 bus c phase voltage sensing input 1.0mm 2 connected to c-phase of bus (2a fuse is recommended) 45 bus n-wire input 1.0mm 2 connected to n-wire of bus 46 genset ...

  • Page 43

    Hgm6510 genset parallel unit issue 2013-07-15 version 1.7 page 45 of 52 hgm6510 genset parallel unit 11 ecu interface hgm6510 controller is fitted with ecu interface. As different manufactories use different ports and communication protocols, please check if the controller is suitable for your engin...

  • Page 44

    Hgm6510 genset parallel unit issue 2013-07-15 version 1.7 page 46 of 52 hgm6510 genset parallel unit 12.2 step 2: manual parallel operation off-load 1) close breaker and parallel gensets manually, check that the units synchronization parallel is smooth and steady and breaker close impulse current is...

  • Page 45

    Hgm6510 genset parallel unit issue 2013-07-15 version 1.7 page 47 of 52 hgm6510 genset parallel unit parallel operation, then opening breaker, unloading and stop automatically. All the gen-sets are repeatedly started and stopped according to their total run time. Below module pre-set shutdown minimu...

  • Page 46

    Hgm6510 genset parallel unit issue 2013-07-15 version 1.7 page 48 of 52 hgm6510 genset parallel unit 13 power management mode power management mode can be selected via configurable input ports..

  • Page 47

    Hgm6510 genset parallel unit hgm6510 genset parallel unit issue 2013-07-15 version 1.7 page 49 of 52 14 troubleshooting problem possible solution controller does not respond to power on check starting batteries; check the wiring to the controller; check the dc fuse. Check that hgm6510 controller dip...

  • Page 48

    Hgm6510 genset parallel unit hgm6510 genset parallel unit issue 2013-07-15 version 1.7 page 50 of 52 15 typical wiring diagrams 15.1 hgm6510 typical wiring diagram note: expansion high-capacity relays for start and fuel output ports are recommended. 15.2 hgm6510 mains parallel application.

  • Page 49

    Hgm6510 genset parallel unit hgm6510 genset parallel unit issue 2013-07-15 version 1.7 page 51 of 52 15.3 hgm6510 multi-set parallel application.

  • Page 50

    Hgm6510 genset parallel unit hgm6510 genset parallel unit issue 2013-07-15 version 1.7 page 52 of 52 16 communication interface the controller is fitted with both standard rs232 and rs485 communication interfaces, so computer can directly (or through a modem) communicate with controller and perform ...