SMC Networks EX250-SEN1 Operation Manual - Warning

Other manuals for EX250-SEN1: Instruction Manual
Manual is about: SI unit for EtherNet/IP

Summary of EX250-SEN1

  • Page 1

    No.Ex##-omk0004-a product name si unit for ethernet/ip tm model / series / product number ex250-sen1.

  • Page 2: Table of Contents

    -1- no.Ex##-omk0004-a table of contents safety instructions 2 product summary 7 definition and terminology 8 model indication and how to order 9 summary of product parts 9 mounting and installation 10 installation 10 position of end plate 11 wiring 12 led indication and settings 15 ethernet/ip tm co...

  • Page 3: Safety Instructions

    -2- no.Ex##-omk0004-a safety instructions these safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of "caution", "warning" or "danger". They are all important notes for safety and must be...

  • Page 4: Caution

    -3- no.Ex##-omk0004-a caution the product is provided for use in manufacturing industries. The product herein described is basically provided for peaceful use in manufacturing industries. If considering using the product in other industries, consult smc beforehand and exchange specifications or a co...

  • Page 5: Warning

    -4- no.Ex##-omk0004-a operator ♦this operation manual is intended for those who have knowledge of machinery using pneumatic equipment, and have sufficient knowledge of assembly, operation and maintenance of such equipment. Only those persons are allowed to perform assembly, operation and maintenance...

  • Page 6

    -5- no.Ex##-omk0004-a ■ note ○follow the instructions given below when designing, selecting and handling the product. • the instructions on design and selection (installation, wiring, environment, adjustment, operation, maintenance, etc.) described below must also be followed. ∗product specification...

  • Page 7

    -6- no.Ex##-omk0004-a •do not use the product in an environment where corrosive gases or fluids could be splashed. Otherwise damage to the product and malfunction can result. •do not use in an area where surges are generated. If there is equipment which generates a large amount of surge (solenoid ty...

  • Page 8: Product Summary

    -7- no.Ex##-omk0004-a product summary system configuration this system realizes the reduce wiring between the input and output equipment by connecting to ethernet/ip tm . Ethernet/ip tm and the input and output equipment communicate through the si unit. Up to 32 inputs can be connected to the si uni...

  • Page 9

    -8- no.Ex##-omk0004-a ■ definition and terminology terms definition 1 100base-tx standard of lan transmission route with a transmission speed of 100 mbps. D dhcp a protocol to automatically set the information to be registered in individual equipment connected with a tcp/ip network in order to use t...

  • Page 10: Summary of Product Parts

    -9- no.Ex##-omk0004-a model indication and how to order summary of product parts no. Part names application 1 communication connector connect the ethernet/ip tm line. ∗1 2 power supply connector supplies power to the solenoid valve, output block, si unit and input block. ∗1 3 input block connector c...

  • Page 11: Mounting and Installation

    -10- no.Ex##-omk0004-a mounting and installation ■ installation the si unit does not have mounting holes, so it cannot be installed alone. Make sure to connect the solenoid valve. When an input block is not required, connect the end plate directly to the si unit. ○installation example l 0 1 2 3 4 5 ...

  • Page 12

    -11- no.Ex##-omk0004-a ■ position of end plate •be sure to connect the end plate (on the input block side) at the left end of the manifold. •when the valve is not connected, be sure to connect the end plate r (on the output block side) at the right end of the manifold. ○installation example: dimensi...

  • Page 13

    -12- no.Ex##-omk0004-a ■ wiring 1. Communication wiring connect the ethernet communication cable to the communication connector of si unit. Cable connection 1) aligning the key groove with the communication connector (4-pin, socket) of si unit, plug the ethernet communication cable (plug). 2) tighte...

  • Page 14

    -13- no.Ex##-omk0004-a 2. Power supply wiring connect the power supply cable to the power supply connector of si unit. When selecting the power supply, refer to "safety instructions" (page 5) in this manual. Cable connection 1) aligning the key groove with the power supply connector (plug) of si uni...

  • Page 15

    -14- no.Ex##-omk0004-a connecting one or two power supplies to si unit both of single power supply and two power supply systems can be adopted, however, the wiring should be made separately (for solenoid valves/output and for input and control) for both systems. A. Two power supplies b. Single power...

  • Page 16: Led Indication and Settings

    -15- no.Ex##-omk0004-a led indication and settings ○led indication display contents off insufficient power supply for solenoids sol green light on normal power supply for solenoids off insufficient power supply for input and control pwr green light on normal power supply for input and control off th...

  • Page 17

    -16- no.Ex##-omk0004-a ○switch settings open the switch protective cover and set the switches with a sharp-pointed watchmakers screwdriver etc. Note 1. Be sure to turn off the power supply before setting the switches. 2. Be sure to set these switches before use. 3. After setting the switch, close th...

  • Page 18

    -17- no.Ex##-omk0004-a ∗1: remote control (sw1 dip switches 1-4 off) smc's ex250 si unit will respond to the following rockwell automation bootp/dhcp server commands. Enable dhcp selecting this function will enable the ex250 si unit to retrieve its boot information from the bootp/dhcp server. If dhc...

  • Page 19: Ethernet/ip

    -18- no.Ex##-omk0004-a ethernet/ip tm configuration with rslogix5000 tm when setting up the node with rslogix5000 tm , specific values must be entered for the assembly instance with regards to input, output and configuration. Please see the diagram below for a rockwell automation’s rslogix5000 tm pr...

  • Page 20: Maintenance

    -19- no.Ex##-omk0004-a maintenance how to replace si unit •remove screws mounted on the end plate, and separate it from the valve unit. •replace the si unit (tie-rods should not be removed). Mount the removed end plate, and tighten it with the same screws with specified tightening torque. (0.6 nm) p...

  • Page 21: Troubleshooting

    -20- no.Ex##-omk0004-a troubleshooting troubleshooting flow chart if the si unit malfunctions, select the specific trouble with the flow chart stated below. A reduced wiring system does not operate normally only the solenoid valve led lights up refer to trouble no.1 the outputs that are beyond the m...

  • Page 22

    -21- no.Ex##-omk0004-a trouble trouble no.1 trouble possible cause investigation method of cause remedy only the solenoid valve led lights up solenoid valve failure check the troubleshooting for the solenoid valve. Correct the trouble of the solenoid valve. Trouble no.2 trouble possible cause invest...

  • Page 23

    -22- no.Ex##-omk0004-a trouble no.3 trouble possible cause investigation method of cause remedy check that the output load cable is not broken, and that the connection between the output load and connector has not loosened. Review the connecting condition of the output load. (if the cable is broken,...

  • Page 24

    -23- no.Ex##-omk0004-a trouble no.5 trouble possible cause investigation method of cause remedy failure of the power supply for the input and control of the si unit. Check the supply voltage to the power supply for the input and control of the si unit. Supply 24 vdc ±10% to the power supply for the ...

  • Page 25

    -24- no.Ex##-omk0004-a trouble no.8 trouble possible cause investigation method of cause remedy check that the power supply cable for the solenoid valve and output is not broken, and that the connection between the power supply cable and connector has not loosened. Review the connection condition of...

  • Page 26

    -25- no.Ex##-omk0004-a trouble no.12 trouble possible cause investigation method of cause remedy the green si unit ms_led flashes. Setting error. Check the setting of the si unit. Review the setting of the si unit. Trouble no.13 trouble possible cause investigation method of cause remedy the si unit...

  • Page 27: Specifications

    -26- no.Ex##-omk0004-a specifications ■ specifications general specification item specification operating ambient temp. 5 to 45 o c operating ambient humidity 35 to 85%rh (no dew condensation) storage ambient temp. -20 to +60 o c withstand voltage 500 vac for 1 min. Insulation resistance 500 vdc 10 ...

  • Page 28

    -27- no.Ex##-omk0004-a i/o mapping input area mapping input data msb lsb msb lsb offset (word) 15 8 7 0 0 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 1 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 2 l l l l sp di l l l l l l l l l l l: fixed to low status input area diagnostic (status input area) item ...

  • Page 29

    -28- no.Ex##-omk0004-a ○output no. Assignment combinations of output data and valve manifold ∗: output no. Starts from 0, and will be assigned to the valves in order from the si unit mounted side. ∗: manifold wiring is double wired as standard ("double wiring specification"), and the output numbers ...

  • Page 30

    -29- no.Ex##-omk0004-a ■ dimensions.

  • Page 31: Option

    -30- no.Ex##-omk0004-a option 1. Ethernet communication cable for details, refer to subsection "wiring" (page 12) in this manual. Hot to order 2. Power supply cable for details, refer to subsection "wiring" (page 13) in this manual. Hot to order 3. Spare fuse (for input block) hot to order 4. Output...

  • Page 32

    -31- no.Ex##-omk0004-a 5. Power supply cable (for power input connector of power block) hot to order 6. Power supply cable (for power supply connector of power block) hot to order 7. Input block relay connector cable hot to order 8. Input block assembly type connector hot to order.

  • Page 33

    -32- no.Ex##-omk0004-a 9. End plate (input block side) hot to order accessory hexagon thin socket head bolt (2 pcs.) 10. End plate r (output block side) hot to order 11. Waterproof cap mounted on the unused ports of the input block, output block and power block. Proper use of this waterproof cap can...

  • Page 34

    No.Ex##-omk0004-a revision history a: add some contents. Note: specifications are subject to change without prior notice and any obligation on the part of the manufacturer. Ethernet/ip tm is a trademark of odva. © 2007-2012 smc corporation all rights reserved.