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SMC Networks EX500 Technical Instruction Manual

Summary of EX500

  • Page 1

    Technical instruction manual for ex500 serial system gateway ( gw ) unit rockwell automation remote i/o ( rio ) : ex500 - gab1 - x1 devicenet : ex500 - gdn1 profibus-dp : ex500 - gpr1 input unit manifold input manifold : eex500 - ib1 - □□ ( -x1 ) input unit : ex500 - ib1 ( -x1 ) m8 input block ( pnp...

  • Page 2

    Ex500 serial system ex## - ome0008 - 1 - ( read carefully before handling. ) thoroughly read this handling manual and related manuals mentioned here to ensure the safety and proper operation of the product. These safety instructions are intended to prevent hazardous situations and / or equipment dam...

  • Page 3

    Ex500 serial system ex## - ome0008 - 2 - 1. Read this manual thoroughly, and operate this product within the range of the specification after observing notes strictly. 2. Do not drop nor apply force to the product. It may damage the unit, and may cause failure or malfunction. 3. Take appropriate mea...

  • Page 4

    Ex500 serial system ex## - ome0008 - 3 - ・・・・safety instructions for power supply 1. Whether you use a single power supply or a dual power supply, two power lines have to be supplied at all times ( for solenoid valve and for input and control ). 2. Choose ul recognized product for direct current pow...

  • Page 5

    Ex500 serial system ex## - ome0008 - 4 - - index - 1. Outline 6 2. System structure 6 3. Specification and product numbers 7 3 -1 general specification of ex500 series 7 3 -2 gateway ( gw ) unit 8 3 -3 input unit manifold 11 3 -3 -1 input manifold 11 3 -3 -2 input unit 11 3 -3 -3 input block 12 3 -4...

  • Page 6

    Ex500 serial system ex## - ome0008 - 5 - 7. Input unit manifold 29 7 -1 parts description 29 7 -2 correspondence of input number and input block 29 7 -3 exploded view / input unit manifold 30 8. Manifold valve 31 8 -1 parts description 31 8 -2 correspondence of output number and manifold valve 32 8 ...

  • Page 7

    Ex500 serial system ex## - ome0008 - 6 - 1. Outline a. Gateway ( gw ) unit ( 1 ) the gateway ( gw ) unit can be connected with a plc. At present, gateway ( gw ) unit with the following communication protocols are available: ・ remote i/o ( rio ) system slaves to rockwell automation plc and slc series...

  • Page 8

    Ex500 serial system ex## - ome0008 - 7 - 3. Specification and product numbers 3 -1. General specification of ex500 series item specification enclosure ip65 standard ul,csa,ce withstand voltage 1500v ac 1min. ( between pe - external terminal package ) insulation resistance 2mΩor more ( 500vdc meg. Be...

  • Page 9

    Ex500 serial system ex## - ome0008 - 8 - 3 -2. Gateway ( gw ) unit gateway ( gw ) unit specification item specification models ex500 - gab1 - x1 ex500 - gdn1 ex500 - gpr1 rated voltage 24v dc input and control power supply : 24v dc ±10% solenoid valve power supply : 24v dc +10% / -5% ( warning of vo...

  • Page 10

    Ex500 serial system ex## - ome0008 - 9 - ・ ・・ ・ communication specification for each plc rockwell automation remote i/o communication specification ( rio ) ( ex500 - gab1 - x1 ) item specification applicable plc rockwell automation remote i/o plc communication speed 57.6 k bit / sec. , 115.2 k bit /...

  • Page 11

    Ex500 serial system ex## - ome0008 - 10 - profibus-dp communication specification ( ex500 - gpr1 ) item specification protocol profibus-dp ( en50170 ) bus interface eia rs - 485 communication speed 9.6 / 19.2 / 93.75 / 187.5 / 500 k bit / sec. 1.5 / 3 / 6 / 12 m bit / sec. Cable distance refer to se...

  • Page 12

    Ex500 serial system ex## - ome0008 - 11 - 3 -3. Input unit manifold the input unit manifold can have various combinations depending on the number of stations and type of the sensor connector. When placing an order, the input manifold part number and the input block part number are entered together. ...

  • Page 13

    Ex500 serial system ex## - ome0008 - 12 - 3 -3 -3. Input block input block specification item specification corresponding sensor current source type ( pnp output ) current sink type ( npn output ) sensor connector m8 connector ( 3 pin, socket ) pin no. 1. Power supply (24v dc ) 3. Power supply ( 0v ...

  • Page 14

    Ex500 serial system ex## - ome0008 - 13 - 3 -4. Si unit si unit for sv series manifold valve si unit for vqc series manifold valve si unit specification item specification models ex500 - s001 ( -x1 ) ex500 - q□01 ( -x1 ) connecting block solenoid valve ( single , double ) relay output module ( 1 out...

  • Page 15

    Ex500 serial system ex## - ome0008 - 14 - 3 -6. Option 3 -6 -1. Communication connector / cable 1. Communication connector for remote i/o ( rio ) ( ex500 - gab1 -x1 ) 2. Communication connector cable for devicenet ( ex500 - gdn1 ) how to order e x 5 0 0 - a c 0 0 0 - a b how to order e x 5 0 0 - a c...

  • Page 16

    Ex500 serial system ex## - ome0008 - 15 - 3 -6 -2. Branch cable with m12 connector how to order e x 5 0 0 - a c 0 3 0 - s s p s l : cable length connector specification socket side : straight, plug side : straight socket side : angled, plug side : angled 050 5m 010 1m ssps 030 3m sapa 003 0.3m 005 0...

  • Page 17

    Ex500 serial system ex## - ome0008 - 16 - 3 -6 -3. Power supply connector cable 3 -6 -4. Terminal plug when input unit manifold is not required, a terminal plug should be hooked up with port c1 ( for sv valve manifold ) or port 0 ( for vqc valve manifold ). Without this plug, the communication led o...

  • Page 18

    Ex500 serial system ex## - ome0008 - 17 - 4. How to operate ex500 - gab1 - x1 ( rockwell automation remote i/o ( rio)) 4 -1. Applicable plc applicable plcs in which rockwell automation remote i/o ( rio ) system is installed. Please contact rockwell automation for more details. ・ ・・ ・ representative ...

  • Page 19

    Ex500 serial system ex## - ome0008 - 18 - 4 -3. Led display when the input unit manifold is not connected, the respective com led of the gw unit will not light up. To monitor the status of com port, it is necessary to use a terminal plug. The com led will light up when a terminal plug is used. ( ref...

  • Page 20

    Ex500 serial system ex## - ome0008 - 19 - 4 -4 -1. Operation setting switch ( sw1 ) this switch sets rack address / starting quarter. ( 1 ) rack address ( 6 bit setting ) 0 to 74 ( oct : octal number ) 61 types of setting are available. ( 2 ) starting quarter ( 2 bit setting ) three types of setting...

  • Page 21

    Ex500 serial system ex## - ome0008 - 20 - 4 -4 -3. Terminating resistance setting switch ( sw3 ) set termination resistance. Data rate 57.6 k bit / sec. : 150Ω 115.2 k bit / sec. : 150Ω 230.4 k bit / sec. : 82Ω 4 -5. Layout of scanner i/o i/o mapping image at the gateway (gw ) unit communication por...

  • Page 22

    Ex500 serial system ex## - ome0008 - 21 - 5. How to operate ex500 - gdn1 ( devicenet ) 5 -1. Connection style devicenet unit can be connected by t branch, multi branch and branch line branch. Total extension length of trunk and stay is different depending on communication speed and thickness of comm...

  • Page 23

    Ex500 serial system ex## - ome0008 - 22 - 5 -2. Parts description a. Fieldbus connector : port for plc connection. B. Power supply connector : the power source for input unit, si unit, and control and for the solenoid valve is connected through this port. C. Communication port : input unit manifold ...

  • Page 24

    Ex500 serial system ex## - ome0008 - 23 - 5 -3. Led display when the input unit manifold is not connected, the respective com led of the gw unit will not light up. To monitor the status of com port, it is necessary to use a terminal plug. The com led will light up when a terminal plug is used. ( ref...

  • Page 25

    Ex500 serial system ex## - ome0008 - 24 - 5 -4 -1. Address setting switch ( sw1, 2 ) these switches set node address. The setting is shown in table 1. 5 -4 -2. Data rate setting switch ( sw3 ) this switch set data rate. The setting is shown in table 2. The factory default address and data rate are 6...

  • Page 26

    Ex500 serial system ex## - ome0008 - 25 - 6. How to operate ex500 - gpr1 ( profibus-dp ) 6 -1. Communication wiring a twisted pair cable with shield is used in the communication wiring of profibus- dp. A maximum length of cable depend on communication speed. The specification of cable length is base...

  • Page 27

    Ex500 serial system ex## - ome0008 - 26 - 6 -3. Led display when the input unit manifold is not connected, the respective com led of the gw unit will not light up. To monitor the status of com port, it is necessary to use a terminal plug. The com led will light up when a terminal plug is used. ( ref...

  • Page 28

    Ex500 serial system ex## - ome0008 - 27 - 6 -4 -1. Address setting switch ( sw1, 2, 3 ) these switches set node address. The setting is shown in the following figure. The address per one segment can be set in 32 node in case of no repeater used and is set a maximum of 126 node in case of a repeater ...

  • Page 29

    Ex500 serial system ex## - ome0008 - 28 - ・ ・・ ・ in case of corresponding with “ double word “ read carefully the user manual of plc which is used as a master. The method of plc setup, reading from or writing to memory differ from one plc manufacturer to another. Data ( 4 byte ) msb lsb msb lsb msb ...

  • Page 30

    Ex500 serial system ex## - ome0008 - 29 - 7. Input unit manifold 7 -1. Parts description the input unit manifold is composed of input unit ( ex500 - ib1 ( -x1 ) ), input block ( ex500 - ie□ ( -x1 ) ), end block and din rail. The input unit manifold can have various combinations depending on the numb...

  • Page 31

    Ex500 serial system ex## - ome0008 - 30 - 7 -3. Exploded view / input unit manifold ・ ・・ ・ parts list parts number no. Parts name for standard for rio note ① input unit ex500 - ib1 ex500 - ib1 -x1 ② input block ( m8 connector ) ex500 - ie□ ex500 - ie□ -x1 pnp … □: 1, npn … □: 2 ③ input block ( m12 c...

  • Page 32

    Ex500 serial system ex## - ome0008 - 31 - 8. Manifold valve 8 -1. Parts description refer to the catalogues or technical instruction manual of sv and vqc series manifold valve for more details. Sv series vqc series a. Communication connector : “c1“ or “0“ port … input unit is connected here. “c2“ or...

  • Page 33

    Ex500 serial system ex## - ome0008 - 32 - 8 -2.Correspondence of output number and manifold valve the output number to the manifold valve of the si unit is shown in the following figure. The si unit has output of 16 points. In case of the relay output module ( 1 output ), it becomes like the single ...

  • Page 34

    Ex500 serial system ex## - ome0008 - 33 - 8 -3. How to install the si unit the following figure shows how to install / remove the si unit with / from the manifold valve. Refer to the catalogues or technical instruction manual of sv and vqc series manifold valve for more details. Tight the screws whi...

  • Page 35

    Ex500 serial system ex## - ome0008 - 34 - 9. Wiring wire each cables after turning the power supply off. 9 -1. Source wiring wiring from power supply to gw’s power supply connector is called source wiring. ( refer to section 4 -2, 5 -2, 6 -2 ) for pin out of this connector refer to section 3 -2. It ...

  • Page 36

    Ex500 serial system ex## - ome0008 - 35 - 9 -2. Communication wiring 9 -2 -1. Communication wiring to plc a. Remote i/o ( ex500 - gab1 -x1 ) communication wiring remote i/o communication cable can be connected with any of the two m12, 4 pin connectors on gw unit. ( refer to section 4 -2 ) for pin ou...

  • Page 37

    Ex500 serial system ex## - ome0008 - 36 - 10. Dimension 10 -1. Gateway ( gw ) unit 10 -2. Input unit manifold ・ ・・ ・ in case of m8 input block stations 1 2 3 4 5 6 7 8 din rail length [ mm ] ( l1 ) 98 110.5 123 135.5 148 160.5 173 185.5 rail mounting pitch [ mm ] ( l2 ) 87.5 100 112.5 125 137.5 150 ...

  • Page 38

    Ex500 serial system ex## - ome0008 - 37 - ・ ・・ ・ in case of m12 input block stations 1 2 3 4 5 6 7 8 din rail length [ mm ] ( l1 ) 110.5 123 148 173 185.5 210.5 223 248 rail mounting pitch [ mm ] ( l2 ) 100 112.5 137.5 162.5 175 200 212.5 237.5 manifold length [ mm ] ( l3 ) 82 102 122 142 162 182 20...

  • Page 39

    Ex500 serial system ex## - ome0008 - 38 - 11. Trouble shooting ・ ・・ ・ whole system no. Item remedies 1 the solenoid valve does not work. ・ check the power supply for the solenoid valve is supplying 24vdc. ( refer to section 9 -1 ) ・ check the branch cable with m12 connector is properly connected wit...

  • Page 40

    Ex500 serial system ex## - ome0008 - 39 - ・ ・・ ・ devicenet communication no. Item remedies 1 the status of ms led operating in a normal condition : green lights recoverable fault ( memory is abnormal ) : red lights ・ check the signal line from plc is properly connected. ( refer to section 5 -2 ) ・ c...