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SMC Networks HRS012-A*-10-* Operation Manual

Manual is about: Thermo chiller

Summary of HRS012-A*-10-*

  • Page 1

    Hrx-om-m090 1 st edition: jul. 2009 rev.M: mar. 2013 operation manual installation･operation original instructions thermo chiller air-cooled refrigerated type water-cooled refrigerated type hrs012-a ∗ -10- ∗ hrs012-w ∗ -10- ∗ hrs018-a ∗ -10- ∗ hrs018-w ∗ -10- ∗ hrs012-a ∗ -20- ∗ hrs012-w ∗ -20- ∗ hr...

  • Page 2: To The Users

    To the users thank you for purchasing smc’s thermo chiller (hereinafter referred to as the “product”). For safety and long life of the product, be sure to read this operation manual (hereinafter referred to as the “manual”) and clearly understand the contents. • be sure to read and follow all instru...

  • Page 3: Contents

    Hrx-om-m090 contents hrs series contents chapter 1 safety instructions .......................................................... 1-1 1.1 before using the product ..........................................................................................1-1 1.2 reading the manual .......................

  • Page 4

    Hrx-om-m090 contents hrs series 3.5 fill of circulating fluid..............................................................................................3-18 3.6 option j piping of【automatic fluid filling】 .......................................................3-19 3.7 wiring of external switch .....

  • Page 5

    Hrx-om-m090 contents hrs series 5.8.1 offset function ................................................................................................................... 5-22 5.8.2 offset function setting and checking ................................................................................. ...

  • Page 6

    Hrx-om-m090 contents hrs series 5.21.2 option [electric resistivity sensor set] setting and checking..............................................5-75 chapter 6 alarm indication and trouble shooting ........................... 6-1 6.1 alarm display.......................................................

  • Page 7

    Hrx-om-m090 contents hrs series 8.7 required facility water flow (for water-cooled type).............................................8-12 8.8 compliance...............................................................................................................8-13 8.9 sample doc.....................

  • Page 8

    Hrx-om-m090 contents hrs series.

  • Page 9: 1.2 Reading The Manual

    Hrx-om-m090 chapter 1 safety instructions hrs series 1.1 before using the product 1-1 chapter 1 safety instructions 1.1 before using the product z this chapter is intended to specifically describe the safety related issues for handling the product. Read this before handling the product. Z the produc...

  • Page 10: 1.3 Hazards

    Hrx-om-m090 chapter 1 safety instructions 1.3 hazards hrs series 1-2 1.3 hazards 1.3.1 level of hazards the instructions given in this manual aim to assure the safe and correct operation of the product, and to prevent injury of operators or damage to the product. These instructions are grouped into ...

  • Page 11

    Hrx-om-m090 chapter 1 safety instructions hrs series 1.3 hazards 1-3 1.3.3 types of hazard labels the product has various potential hazards and they are marked with warning labels. Be sure to read this section before starting any work on the product. Warning related to electricity warning related to...

  • Page 12

    Hrx-om-m090 chapter 1 safety instructions 1.3 hazards hrs series 1-4 1.3.4 locations of hazard labels there are various warning labels on the product to show the potential hazards. Fig. 1-1 warning label position ∗ for air-cooled type fig. 1 - 2 warning label position rear front.

  • Page 13: 1.4

    Hrx-om-m090 chapter 1 safety instructions hrs series 1.4 other labels 1-5 1.4 other labels 1.4.1 product label information about the product, such as serial no. And model no. Can be found on the model label. This information is needed when contacting an smc sales distributor. How to see the manufact...

  • Page 14

    Hrx-om-m090 chapter 1 safety instructions 1.5 safety measures hrs series 1-6 1.5.2 personal protective equipment this manual specifies personal protective equipment for each work. Transport, installing and uninstalling handling of circulating fluid operation always use safety shoes, gloves and head ...

  • Page 15: 1.6 Emergency Measures

    Hrx-om-m090 chapter 1 safety instructions hrs series 1.6 emergency measures 1-7 1.6 emergency measures when emergency conditions such as natural disaster, fire and earthquake, or injury occurs, turn off the power supply switch. The switch is located at the front of the product. 1. Turn off the power...

  • Page 16: 1.7 Waste Disposal

    Hrx-om-m090 chapter 1 safety instructions 1.7 waste disposal hrs series 1-8 1.7 waste disposal 1.7.1 disposal of refrigerant and compressor oil the product uses hydrofluorocarbon type refrigerant (hfc) and compressor oil. Comply with the laws and regulations in each country for the disposal of refri...

  • Page 17

    Hrx-om-m090 chapter 2 name and function of parts hrs series 2.1 part number of product 2-1 chapter 2 name and function of parts 2.1 part number of product the product can be ordered with the part number configured as shown below. The product needs to be handled in different ways depending on the par...

  • Page 18

    Hrx-om-m090 chapter 2 name and function of parts 2.2 name and function of parts hrs series 2-2 2.2 name and function of parts fig. 2-2 names of each part table 2-1 accessories list 1 quick manual 1pc. (with a clear cover) 2 alarm code list label 1pc. 3 operation manual 2pcs. (jpn: 1pc., eng:1pc.) 4 ...

  • Page 19: 2.3  Function of Parts

    Hrx-om-m090 chapter 2 name and function of parts hrs series 2.3 function of parts 2-3 2.3 function of parts the function of parts is as follows. Table 2-2 function of parts name function operation display panel runs and stops the product and performs settings such as the circulating fluid temperatur...

  • Page 20

    Hrx-om-m090 chapter 2 name and function of parts 2.4 operation display panel hrs series 2-4 2.4 operation display panel the operation panel on the front of the product controls the basic operation of the product. Fig. 2-3 operation display panel table 2-3 operation display panel no description funct...

  • Page 21: 3.1 Transport

    Hrx-om-m090 chapter 3 transport and setting up hrs series 3.1 transport 3-1 chapter 3 transport and setting up 3.1 transport the product is heavy and has potential danger at transport. Also, to prevent damage and breakage of the product, be sure to follow these instructions for transport. Only perso...

  • Page 22

    Hrx-om-m090 chapter 3 transport and setting up 3.1 transport hrs series 3-2 3.1.1 transportation using casters 1. Release the lock levers of the front casters. 2. Push the handles on the right/left panel or the corner of the product to move the product to the destination. Do not hold the product by ...

  • Page 23: 3.2 Installation

    Hrx-om-m090 chapter 3 transport and setting up hrs series 3.2 installation 3-3 3.2 installation keep the product horizontal to a rigid and flat floor which can resist the weight of the product, and take measures to prevent the product from tipping over. Improper installation may cause water leakage,...

  • Page 24

    Hrx-om-m090 chapter 3 transport and setting up 3.2 installation hrs series 3-4 3.2.1 environment the product must not be operated, installed, stored or transported in the following conditions. Potential malfunction or damage to the product may occur if these instructions are disregarded. The product...

  • Page 25

    Hrx-om-m090 chapter 3 transport and setting up hrs series 3.2 installation 3-5 3.2.2 location (required ventilation rate and facility water source) installation of multiple products keep sufficient space between products so that the air vented from one product will not be taken in by other products....

  • Page 26

    Hrx-om-m090 chapter 3 transport and setting up 3.2 installation hrs series 3-6 3.2.3 installation and maintenance space it is recommended to keep the space around the product shown in fig. 3-2. For maintenance, move the thermo-chiller into a space where maintenance work is possible. Fig. 3-2 install...

  • Page 27: 3.3 Installation

    Hrx-om-m090 chapter 3 transport and setting up hrs series 3.3 installation 3-7 3.3 installation 3.3.1 mounting z mount the product on a flat and stable floor with no vibrations. Z refer to’’8.2 outline dimensions’’ for dimensional information of the product. How to mount the product 1. Move the prod...

  • Page 28

    Hrx-om-m090 chapter 3 transport and setting up 3.3 installation hrs series 3-8 3.3.2 electrical wiring power supply cable and earth leakage breaker prepare the power supply shown in the following table. For the connection between the product and power supply, use the power supply cable and earth lea...

  • Page 29

    Hrx-om-m090 chapter 3 transport and setting up hrs series 3.3 installation 3-9 3.3.3 preparation and wiring of power supply cable preparation 1. Strip the sheath from both ends of the cable. 2. Disassemble the power supply connector. Attach crimp terminals (mounting screw dia.: m3.5) to one end of t...

  • Page 30

    Hrx-om-m090 chapter 3 transport and setting up 3.3 installation hrs series 3-10 wiring 1. Connect the power supply cable to the secondary side of the earth leakage breaker and grounding. 2. Plug the power supply cable in to the power cable connector on the product. Fig. 3-6 wiring of power supply l ...

  • Page 31

    Hrx-om-m090 chapter 3 transport and setting up hrs series 3.3 installation 3-11 3.3.4 wiring of remote operation signal input the remote signal input is to enable the product to be run and stopped remotely by applying a contact signal input. This chapter illustrates examples of wiring select dio mod...

  • Page 32

    Hrx-om-m090 chapter 3 transport and setting up 3.3 installation hrs series 3-12 3. Plug the prepared connector in to the contact input/output connector that is on the back of the thermo-chiller. Fig. 3-8 connecting the remote control signal cable.

  • Page 33

    Hrx-om-m090 chapter 3 transport and setting up hrs series 3.3 installation 3-13 3.3.5 wiring of operation signal output and alarm signal output the operation signal output and alarm signal output are the outputs generated by a contact signal to shown the status of the product. The specifications of ...

  • Page 34

    Hrx-om-m090 chapter 3 transport and setting up 3.3 installation hrs series 3-14 3.3.6 rs-485 communication wiring serial communication rs-485, operation start/stop, setting and reading of circulating fluid temperature, and reading of alarm condition can be done by remote control. Refer to the commun...

  • Page 35

    Hrx-om-m090 chapter 3 transport and setting up hrs series 3.3 installation 3-15 3.3.7 rs-232c communication wiring serial communication rs-232c, operation start/stop, setting and reading of circulating fluid temperature, and reading of alarm condition can be done by remote control. Refer to the comm...

  • Page 36: 3.4 Piping

    Hrx-om-m090 chapter 3 transport and setting up 3.4 piping hrs series 3-16 3.4 piping piping port size table 3-5 piping port size name port size* 1 recommended tightening torque recommended proof pressure for piping circulating fluid supply rc1/2 28 to 30n･m 0.4mpa more circulating fluid return rc1/2...

  • Page 37

    Hrx-om-m090 chapter 3 transport and setting up hrs series 3.4 piping 3-17 how to connect piping tighten the piping to circulating fluid outlet / return port and facility water outlet / inlet. Fig. 3-11 tightening of piping recommended piping circuit fig. 3-12 recommended piping circuit no. Name size...

  • Page 38

    Hrx-om-m090 chapter 3 transport and setting up 3.5 fill of circulating fluid hrs series 3-18 3.5 fill of circulating fluid turn the tank lid anticlockwise to open. Supply the circulating fluid up to the “h” mark on the fluid level indicator. Use tap water which satisfies the water quality standard s...

  • Page 39

    Hrx-om-m090 chapter 3 transport and setting up hrs series 3.6 option j piping of 【 automatic fluid filling 】 3-19 3.6 option j piping of【automatic fluid filling】 automatic fluid filling port and over flow port need to be connected when optional [automatic fluid filling] is selected. Piping to automa...

  • Page 40

    Hrx-om-m090 chapter 3 transport and setting up 3.7 wiring of external switch hrs series 3-20 3.7 wiring of external switch this product can be monitored by sampling the signal of the external switch prepared by the customer. Table 3-6 power supply, contact specifications name terminal no. Specificat...

  • Page 41

    Hrx-om-m090 chapter 3 transport and setting up hrs series 3.7 wiring of external switch 3-21 3.7.1 reading of the external switch this product can be monitored during operation by reading the signal of the external switch prepared by the customer. The product stops monitoring when it stops operation...

  • Page 42

    Hrx-om-m090 chapter 3 transport and setting up 3.7 wiring of external switch hrs series 3-22 be sure to shut off the breaker of the facility power supply (the user’s machine power supply) before wiring. 3.7.2 wiring as an example of connection of an external switch, the connecting method is shown be...

  • Page 43

    Hrx-om-m090 chapter 3 transport and setting up hrs series 3.7 wiring of external switch 3-23 3. Plug the prepared connector in to the contact input/output connector that is on the back of the thermo-chiller. Fig 3-18 connecting the connector 3.7.3 setting items table 3-9 shows the setting items of t...

  • Page 44

    Hrx-om-m090 chapter 3 transport and setting up 3.7 wiring of external switch hrs series 3-24.

  • Page 45: 4.1 Before Starting

    Hrx-om-m090 chapter 4 starting the product hrs series 4.1 before starting 4-1 chapter 4 starting the product 4.1 before starting check the following items before starting the product. Installation conditions z check the product is installed horizontally. Z check that there are no heavy objects on th...

  • Page 46: 4.2  Preparation For Start

    Hrx-om-m090 chapter 4 starting the product 4.2 preparation for start hrs series 4-2 press 4.2 preparation for start 4.2.1 power supply supply the power and turn on the power supply switch. When the product is switched on, the operation panel displays the following conditions. Z the initial screen (h...

  • Page 47

    Hrx-om-m090 chapter 4 starting the product hrs series 4.3 preparation of circulating fluid 4-3 4.3 preparation of circulating fluid when the circulating fluid tank is filled the user’s machine and piping remains empty. In that condition, the circulating fluid flows out to the user’s machine and pipi...

  • Page 48

    Hrx-om-m090 chapter 4 starting the product 4.3 preparation of circulating fluid hrs series 4-4 2. Press the [reset] key ([▼] and [▲] keys simultaneously) to stop the alarm buzzer. Fig. 4-5 alarm receipt 3. Open the tank lid and supply the circulating fluid up to the “h” mark on the tank. Fig. 4-6 fi...

  • Page 49

    Hrx-om-m090 chapter 4 starting the product hrs series 4.3 preparation of circulating fluid 4-5 4. Press the [reset] key ([▼] and [▲] keys simultaneously) to reset the alarm. The alarm (tank fluid level is low) is reset, and the [alarm] lamp and [ ] lamp are turned off. The display returns to the ini...

  • Page 50: 4.4 Starting And Stopping

    Hrx-om-m090 chapter 4 starting the product 4.4 starting and stopping hrs series 4-6 4.4 starting and stopping 4.4.1 starting the product before starting, check the items specified in “4.1 before starting” if any alarm lamp remains on, refer to chapter 6 alarm indication and trouble shooting” 1. Pres...

  • Page 51

    Hrx-om-m090 chapter 4 starting the product hrs series 4.4 starting and stopping 4-7 except in case of emergency, do not turn off the power supply switch until the product has stopped completely. Doing so could cause failure. 4.4.2 stopping the product 1. Press the [run/stop] button on the operation ...

  • Page 52

    Hrx-om-m090 chapter 4 starting the product 4.5 check items after starting hrs series 4-8 if the valve locates in circulating piping, do not fully close the valve (0l/min). The pump may be damaged. 4.5 check items after starting check the following items after starting the product. Z there is no leak...

  • Page 53: Various Functions

    Hrx-om-m090 chapter 5 display and setting of various functions hrs series 4.6 adjustment of circulating fluid 5-1 chapter 5 display and setting of various functions the product can have the displays and settings shown in table 5-1. Table 5-1 list of function no function outline reference page 1 main...

  • Page 54: 5.1 Function

    Hrx-om-m090 chapter 5 display and setting of various functions 5.1 function hrs series 5-2 5.1 function 5.1.1 key operations fig. 5.1-1 “key operation (1/2)” and fig. 5.1-2 “key operation (2/2)” show the operation of keys of the thermo-chiller. Menu pv sv circulating fluid outlet temperature circula...

  • Page 55

    Hrx-om-m090 chapter 5 display and setting of various functions hrs series 5.1 function 5-3 menu changing of contact input 1 signal detection alarm buzzer sound changing of low tank level changing of circulating fluid discharge temperature rise detection temperature for circulating fluid discharge te...

  • Page 56

    Hrx-om-m090 chapter 5 display and setting of various functions 5.1 function hrs series 5-4 5.1.2 list of parameters table 5.1-1“list of parameter (1/3)” and table 5.1-3“list of parameter (3/3)” show the parameters of the thermo-chiller. Table 5.1-1 list of parameter (1/3) display item initial value ...

  • Page 57

    Hrx-om-m090 chapter 5 display and setting of various functions hrs series 5.1 function 5-5 table 5.1-2 list of parameter (2/3) display item initial value (default setting) reference page category alarm buzzer sound on 5.14 changing of low tank level a.Stp changing of circulating fluid discharge temp...

  • Page 58

    Hrx-om-m090 chapter 5 display and setting of various functions 5.1 function hrs series 5-6 table 5.1-3 list of parameter (3/3) display item initial value (default setting) reference page category contact input signal 1 run contact input signal 1 type alt unused - unused - contact input signal 2 off ...

  • Page 59: 5.2 Main Screen

    Hrx-om-m090 chapter 5 display and setting of various functions hrs series 5.2 main screen 5-7 5.2 main screen 5.2.1 main screen displays the current temperature and the set temperature of the circulating fluid. The set temperature can be changed on this screen. 5.2.2 display on the main screen the d...

  • Page 60: 5.3

    Hrx-om-m090 chapter 5 display and setting of various functions 5.3 alarm display menu hrs series 5-8 5.3 alarm display menu 5.3.1 alarm display menu the alarm display screen appears when an alarm is generated. ∗ the alarm display menu cannot be accessed when no alarm has been generated. ∗ refer to “...

  • Page 61

    Hrx-om-m090 chapter 5 display and setting of various functions hrs series 5.4 inspection monitor menu 5-9 5.4 inspection monitor menu 5.4.1 inspection monitor menu as a part of the daily inspection, the temperature, pressure and accumulated operating time can be checked. Please use this for confirma...

  • Page 62

    Hrx-om-m090 chapter 5 display and setting of various functions 5.4 inspection monitor menu hrs series 5-10 check of the circulating fluid outlet temperature 1. Press and hold the [menu] key for approx. 2 sec. The temperature of the circulating fluid outlet 「 」 is displayed on the digital display. Pv...

  • Page 63

    Hrx-om-m090 chapter 5 display and setting of various functions hrs series 5.4 inspection monitor menu 5-11 check of the pressure of the lower pressure side of the refrigerant circuit 6. Press the [sel] key once. The pressure of lower pressure refrigerant circuit is displayed on the digital display. ...

  • Page 64: 10.

    Hrx-om-m090 chapter 5 display and setting of various functions 5.4 inspection monitor menu hrs series 5-12 check of the accumulated operation time of the fan motor 9. Press the [sel] key once. The accumulated operation time of the fun motor is displayed on the digital display. Pv sv displays the acc...

  • Page 65: 5.5 Key-Lock

    Hrx-om-m090 chapter 5 display and setting of various functions hrs series 5.5 key-lock 5-13 5.5 key-lock 5.5.1 key-lock the keys can be locked to prevent the set values being changed by operator error. Operation can be started/stopped by the “run/stop” key even while key-lock is set. If you try to c...

  • Page 66

    Hrx-om-m090 chapter 5 display and setting of various functions 5.5 key-lock hrs series 5-14 5.5.2 key-lock setting / checking the table below explains the setting items of the key-lock function and the initial values. Table 5.5-1 list of key-lock display item contents initial value (default setting)...

  • Page 67

    Hrx-om-m090 chapter 5 display and setting of various functions hrs series 5.6 run timer, stop timer function 5-15 5.6 run timer, stop timer function 5.6.1 run timer and stop timer function this function starts or stops operation automatically when a set time has passed. The time can be set according...

  • Page 68

    Hrx-om-m090 chapter 5 display and setting of various functions 5.6 run timer, stop timer function hrs series 5-16 timer setting example now 1h 2h 3h 4h 5h 6h 7h 8h stopped operating ・・・ run timer set to start after 3hours ↑operating now 1h 2h 3h 4h 5h 6h 7h 8h operating stopped ・・・ stop timer set to...

  • Page 69

    Hrx-om-m090 chapter 5 display and setting of various functions hrs series 5.6 run timer, stop timer function 5-17 5.6.2 setting and checking of run timer and stop timer function the table below explains the setting items of the run/stop timer and the initial values. Table 5.6-1 list of set run timer...

  • Page 70

    Hrx-om-m090 chapter 5 display and setting of various functions 5.6 run timer, stop timer function hrs series 5-18 stop timer setting and checking 4. Press the [sel] key once. The set screen of stop timer is displayed on the digital display. Pv sv 5. Select stop timer from the table below with [▲] ke...

  • Page 71: Ready)

    Hrx-om-m090 chapter 5 display and setting of various functions hrs series 5.7 signal for completion of preparation (temp ready) 5-19 5.7 signal for completion of preparation (temp ready) 5.7.1 signal for completion of preparation (temp ready) this function sets the band width for the circulating flu...

  • Page 72

    Hrx-om-m090 chapter 5 display and setting of various functions 5.7 signal for completion of preparation (temp ready) hrs series 5-20 5.7.2 signal for completion of preparation (temp ready) setting / checking the table below shows the explanation of and initial value of set items of signal for comple...

  • Page 73

    Hrx-om-m090 chapter 5 display and setting of various functions hrs series 5.7 signal for completion of preparation (temp ready) 5-21 5. Select ready band width (upper/lower temperature range) from the table below with [▲] key or [▼] key, and confirm by pressing “sel”. Table 5.7-3 list of set value s...

  • Page 74: 5.8 Offset Function

    Hrx-om-m090 chapter 5 display and setting of various functions 5.8 offset function hrs series 5-22 5.8 offset function 5.8.1 offset function this function controls the circulating fluid discharge temperature with offset. Temperature offset may occur between the thermo-chiller and the customer’s devi...

  • Page 75

    Hrx-om-m090 chapter 5 display and setting of various functions hrs series 5.8 offset function 5-23 ■ example of mode 1 when the offset temperature is 1 o c, the thermo-chiller controls the temperature aiming at 31 o c (circulating fluid set temperature + offset temperature.) even if the discharge te...

  • Page 76

    Hrx-om-m090 chapter 5 display and setting of various functions 5.8 offset function hrs series 5-24 5.8.2 offset function setting and checking the table below explains the setting items of the offset function and the initial values. Table 5.8-1 list of set offset function display item contents initia...

  • Page 77

    Hrx-om-m090 chapter 5 display and setting of various functions hrs series 5.8 offset function 5-25 offset temperature setting and checking 4. Press the [sel] key once. The set screen of offset temperature is displayed on the digital display. Pv sv 5. Select offset temperature from the table below wi...

  • Page 78

    Hrx-om-m090 chapter 5 display and setting of various functions 5.9 function to recover from power failure hrs series 5-26 5.9 function to recover from power failure 5.9.1 function to recover from power failure when the power supply is cut due to power failure etc., this function restarts the operati...

  • Page 79

    Hrx-om-m090 chapter 5 display and setting of various functions hrs series 5.9 function to recover from power failure 5-27 5.9.2 function to recover from power failure setting and checking the table below explains the setting items of the power recovery function and the initial values. Table 5.9-1 li...

  • Page 80: 5.10 Anti-Freezing Function

    Hrx-om-m090 chapter 5 display and setting of various functions 5.10 anti-freezing function hrs series 5-28 5.10 anti-freezing function 5.10.1 anti-freezing function the product can prevent the circulating fluid from freezing during winter time. If there is a possibility of the circulating fluid free...

  • Page 81

    Hrx-om-m090 chapter 5 display and setting of various functions hrs series 5.10 anti-freezing function 5-29 5.10.2 anti-freezing function setting and checking the table below explains the setting items of the anti-freezing function and the initial values. Table 5.10-1 list of set anti-freezing functi...

  • Page 82

    Hrx-om-m090 chapter 5 display and setting of various functions 5.11 key click sound setting hrs series 5-30 5.11 key click sound setting 5.11.1 key click sound setting set whether or not a click sound is made when keys on the operation panel are pressed. The default setting is key sound “on”. 5.11.2...

  • Page 83

    Hrx-om-m090 chapter 5 display and setting of various functions hrs series 5.12 temperature unit switching 5-31 5.12 temperature unit switching 5.12.1 temperature unit switching the temperature unit of the thermo-chiller can be set to centigrade ( o c) or fahrenheit ( o f). This setting determines th...

  • Page 84

    Hrx-om-m090 chapter 5 display and setting of various functions 5.13 pressure unit switching hrs series 5-32 5.13 pressure unit switching 5.13.1 pressure unit switching the pressure unit of the thermo-chiller can be set to mpa or psi. This setting determines the pressure unit which is displayed/outpu...

  • Page 85

    Hrx-om-m090 chapter 5 display and setting of various functions hrs series 5.14 alarm buzzer sound setting 5-33 5.14 alarm buzzer sound setting 5.14.1 alarm buzzer sound setting this sets whether a warning sound is made or not when alarm signal is output. The default setting is buzzer sound on. 5.14....

  • Page 86

    Hrx-om-m090 chapter 5 display and setting of various functions 5.15 alarm customize function hrs series 5-34 5.15 alarm customize function 5.15.1 alarm customize function the operation and the threshold when alarm signal is output can be customized. Customers should set them depending on their appli...

  • Page 87

    Hrx-om-m090 chapter 5 display and setting of various functions hrs series 5.15 alarm customize function 5-35 ●al19 communication error (refer to table 5.15-12 and table 5.15-13) operation: when this alarm signal is output, user can choose to stop/continue operation, or not to detect this alarm. “not...

  • Page 88

    Hrx-om-m090 chapter 5 display and setting of various functions 5.15 alarm customize function hrs series 5-36 5.15.2 alarm customize function setting and checking the table below explains the setting items of the alarm customize function and the initial values. Table 5.15-1 list of set alarm customiz...

  • Page 89

    Hrx-om-m090 chapter 5 display and setting of various functions hrs series 5.15 alarm customize function 5-37 table 5.15-2 list of set alarm customize function(2/2) display item contents initial value (default setting) changing of electric resistivity drop set the operation when the alarm no. Al35 “e...

  • Page 90

    Hrx-om-m090 chapter 5 display and setting of various functions 5.15 alarm customize function hrs series 5-38 changing of circulating fluid discharge temperature rise setting and checking 4. Press the [sel] key once. The set screen of changing of circulating fluid discharge temperature rise is displa...

  • Page 91: 10.

    Hrx-om-m090 chapter 5 display and setting of various functions hrs series 5.15 alarm customize function 5-39 changing of circulating fluid discharge temperature drop setting and checking 8. Press the [sel] key once. The set screen of changing of circulating fluid discharge temperature drop is displa...

  • Page 92: 12.

    Hrx-om-m090 chapter 5 display and setting of various functions 5.15 alarm customize function hrs series 5-40 changing of circulating fluid discharge pressure rise setting and checking 12. Press the [sel] key once. The set screen of changing of circulating fluid discharge pressure rise is displayed o...

  • Page 93: 16.

    Hrx-om-m090 chapter 5 display and setting of various functions hrs series 5.15 alarm customize function 5-41 changing of circulating fluid discharge pressure drop setting and checking 16. Press the [sel] key once. The set screen of changing of circulating fluid discharge pressure drop is displayed o...

  • Page 94: 20.

    Hrx-om-m090 chapter 5 display and setting of various functions 5.15 alarm customize function hrs series 5-42 changing of operation when communication error setting and checking 20. Press the [sel] key once. The set screen of changing of operation when communication error is displayed on the digital ...

  • Page 95: 25.

    Hrx-om-m090 chapter 5 display and setting of various functions hrs series 5.15 alarm customize function 5-43 25. Select the changing of contact input signal 1 detection from the table below with [▲] key or [▼] key, and confirm by pressing “sel”. Table 5.15-14 list of set value set value explanation ...

  • Page 96: 30.

    Hrx-om-m090 chapter 5 display and setting of various functions 5.15 alarm customize function hrs series 5-44 30. Select the changing of dc line fuse cut from the table below with [▲] key or [▼] key, and confirm by pressing “sel”. Table 5.15-16 list of set value set value explanation initial value (d...

  • Page 97: 34.

    Hrx-om-m090 chapter 5 display and setting of various functions hrs series 5.15 alarm customize function 5-45 34. Select the changing of electric resistivity rise from the table below with [▲] key or [▼] key, and confirm by pressing “sel”. Table 5.15-18 list of set value set value explanation initial...

  • Page 98: 38.

    Hrx-om-m090 chapter 5 display and setting of various functions 5.15 alarm customize function hrs series 5-46 38. Select the changing of electric resistivity dropfrom the table below with [▲] key or [▼] key, and confirm by pressing “sel”. Table 5.15-20 list of set value set value explanation initial ...

  • Page 99: 42.

    Hrx-om-m090 chapter 5 display and setting of various functions hrs series 5.15 alarm customize function 5-47 42. Select temperature alarm monitoring method from the table below with [▲] key or [▼] key, and confirm by pressing “sel”. Table 5.15-22 list of set value set value item explanation initial ...

  • Page 100: 45.

    Hrx-om-m090 chapter 5 display and setting of various functions 5.15 alarm customize function hrs series 5-48 range over detection timer; setting and checking 45. Press the [sel] key once. Setting screen of the range over detection timer is displayed on the digital display. Pv sv 46. Select range ove...

  • Page 101

    Hrx-om-m090 chapter 5 display and setting of various functions hrs series 5.15 alarm customize function 5-49 5.15.3 setting of temperature alarm monitoring method and alarm generation timing examples of temperature alarm monitoring method setting and alarm generation timing are shown below. When "au...

  • Page 102

    Hrx-om-m090 chapter 5 display and setting of various functions 5.15 alarm customize function hrs series 5-50 when "automatic monitoring + monitoring start timer" is selected [1] circulating fluid temperature when starting operation: approximately 20 o c [2] circulating fluid set temperature : 15 o c...

  • Page 103: 5.16 Data Reset Function

    Hrx-om-m090 chapter 5 display and setting of various functions hrs series 5.16 data reset function 5-51 5.16 data reset function 5.16.1 data reset function values set by customer are reset to default values. Accumulated operating time is not reset. 5.16.2 method of resetting data reset function the ...

  • Page 104

    Hrx-om-m090 chapter 5 display and setting of various functions 5.17 accumulated time reset function hrs series 5-52 5.17 accumulated time reset function 5.17.1 accumulated time reset function the alarms below are generated to notify the maintenance time. The product is not stopped for alarm. Z pump ...

  • Page 105

    Hrx-om-m090 chapter 5 display and setting of various functions hrs series 5.17 accumulated time reset function 5-53 3. Select from the table below with [▲] key or [▼] key, and confirm by pressing “sel”. Select , then the accumulated operating time of the pump is reset. The display returns to the mai...

  • Page 106: 5.18 Communication Function

    Hrx-om-m090 chapter 5 display and setting of various functions 5.18 communication function hrs series 5-54 5.18 communication function 5.18.1 communication function the product can have contact input/output and serial communication. Refer to the operation manual for communication for details. 5.18.2...

  • Page 107

    Hrx-om-m090 chapter 5 display and setting of various functions hrs series 5.18 communication function 5-55 communication mode setting and cheking 1. Press and hold the [menu] key for approx. 2 sec. Repeat pressing the key until the setting screen for communication mode [ ] appears on the digital dis...

  • Page 108

    Hrx-om-m090 chapter 5 display and setting of various functions 5.18 communication function hrs series 5-56 4. Select serial protocol from the table below with [▲] key or [▼] key, and confirm by pressing “sel”. Table 5.18-3 list of set value set value explanation initial value (default setting) modbu...

  • Page 109: 10.

    Hrx-om-m090 chapter 5 display and setting of various functions hrs series 5.18 communication function 5-57 slave addresses（modbus） setting and checking 9. Press the [sel] key once. The set screen of slave addresses (modbus) is displayed on the digital display. Pv sv 10. Select slave addresses (modbu...

  • Page 110: 14.

    Hrx-om-m090 chapter 5 display and setting of various functions 5.18 communication function hrs series 5-58 14. Select slave addresses (simple communication protocol) from the table below with [▲] key or [▼] key, and confirm by pressing “sel”. Table 5.18-8 list of set value set value explanation init...

  • Page 111: 18.

    Hrx-om-m090 chapter 5 display and setting of various functions hrs series 5.18 communication function 5-59 18. Select bcc (simple communication protocol) from the table below with [▲] key or [▼] key, and confirm by pressing “sel”. Table 5.18-10 list of set value set value explanation initial value (...

  • Page 112: 22.

    Hrx-om-m090 chapter 5 display and setting of various functions 5.18 communication function hrs series 5-60 22. Select parity check (simple communication protocol) from the table below with [▲] key or [▼] key, and confirm by pressing “sel”. Table 5.18-12 list of set value set value explanation initia...

  • Page 113: 26.

    Hrx-om-m090 chapter 5 display and setting of various functions hrs series 5.18 communication function 5-61 26. Select response delay time (simple communication protocol) from the table below with [▲] key or [▼] key, and confirm by pressing “sel”. Table 5.18-14 list of set value set value explanation...

  • Page 114: 30.

    Hrx-om-m090 chapter 5 display and setting of various functions 5.18 communication function hrs series 5-62 30. Select contact input signal 1 from the table below with [▲] key or [▼] key, and confirm by pressing “sel”. Table 5.18-16 list of set value set value explanation initial value (default setti...

  • Page 115: 34.

    Hrx-om-m090 chapter 5 display and setting of various functions hrs series 5.18 communication function 5-63 34. Select contact input signal 1 delay timer of reading from the table below with [▲] key or [▼] key, and confirm by pressing “sel”. Table 5.18-18 list of set value set value explanation initi...

  • Page 116: 38.

    Hrx-om-m090 chapter 5 display and setting of various functions 5.18 communication function hrs series 5-64 38. Select contact input signal 2 from the table below with [▲] key or [▼] key, and confirm by pressing “sel”. Table 5.18-20 list of set value set value explanation initial value (default setti...

  • Page 117: 42.

    Hrx-om-m090 chapter 5 display and setting of various functions hrs series 5.18 communication function 5-65 42. Select contact input signal 2 delay timer of reading from the table below with [▲] key or [▼] key, and confirm by pressing “sel”. Table 5.18-22 list of set value set value explanation initi...

  • Page 118: 46.

    Hrx-om-m090 chapter 5 display and setting of various functions 5.18 communication function hrs series 5-66 46. Select contact input signal 1 function from the table below with [▲] key or [▼] key, and confirm by pressing “sel”. Table 5.18-24 list of set value set value explanation initial value (defa...

  • Page 119: 50.

    Hrx-om-m090 chapter 5 display and setting of various functions hrs series 5.18 communication function 5-67 50. Select contact output signal 1 selected alarm from the table below with [▲] key or [▼] key, and confirm by pressing “sel”. Table 5.18-26 list of set value set value explanation initial valu...

  • Page 120: 53.

    Hrx-om-m090 chapter 5 display and setting of various functions 5.18 communication function hrs series 5-68 contact output signal 2 operation setting and checking 53. Press the [sel] key once. The set screen of contact output signal 2 operation is displayed on the digital display. Pv sv 54. Select co...

  • Page 121: 58.

    Hrx-om-m090 chapter 5 display and setting of various functions hrs series 5.18 communication function 5-69 58. Select contact output signal 3 function from the table below with [▲] key or [▼] key, and confirm by pressing “sel”. Table 5.18-30 list of set value set value explanation initial value (def...

  • Page 122: 62.

    Hrx-om-m090 chapter 5 display and setting of various functions 5.18 communication function hrs series 5-70 62. Select contact output signal 3 selected alarm from the table below with [▲] key or [▼] key, and confirm by pressing “sel”. Table 5.18-32 list of set value set value explanation initial valu...

  • Page 123

    Hrx-om-m090 chapter 5 display and setting of various functions hrs series 5.19 option j [automatic fluid filling] 5-71 5.19 option j [automatic fluid filling] 5.19.1 option j [automatic fluid filling] this function is available for customers who selected automatic fluid filling. Refer “3.6 option j ...

  • Page 124: 5.20 Option [Drain Pan Set]

    Hrx-om-m090 chapter 5 display and setting of various functions 5.20 option [drain pan set] hrs series 5-72 273 780 5.20 option [drain pan set] 5.20.1 option [drain pan set] this function is available for customer who purchased drain pan set (part no.: hrs-wl001). For the installation of the drain pa...

  • Page 125

    Hrx-om-m090 chapter 5 display and setting of various functions hrs series 5.20 option [drain pan set] 5-73 5.20.2 option [drain pan set] setting and checking the table below explains the setting items of the option [drain pan set] and the initial values. Table 5.20-1 list of set option [drain pan se...

  • Page 126

    Hrx-om-m090 chapter 5 display and setting of various functions 5.21 option [electric resistivity sensor set] hrs series 5-74 5.21 option [electric resistivity sensor set] 5.21.1 option [electric resistivity sensor set] this function is available for customer who purchased electric resistivity sensor...

  • Page 127

    Hrx-om-m090 chapter 5 display and setting of various functions hrs series 5.21 option [electric resistivity sensor set] 5-75 5.21.2 option [electric resistivity sensor set] setting and checking the table below explains the setting items of the option [electric resistivity sensor set] and the initial...

  • Page 128

    Hrx-om-m090 chapter 5 display and setting of various functions 5.21 option [electric resistivity sensor set] hrs series 5-76.

  • Page 129: Shooting

    Hrx-om-m090 chapter 6 alarm indication and trouble shooting hrs series 6.1 alarm display 6-1 chapter 6 alarm indication and trouble shooting 6.1 alarm display when any alarm occurs, the product responds with the following conditions. Z the [alarm] lamp will flash. Z the alarm buzzer sounds. Z the al...

  • Page 130

    Hrx-om-m090 chapter 6 alarm indication and trouble shooting 6.1 alarm display hrs series 6-2 z when multiple alarms are generated, the alarms are displayed one by one by pressing the [sel] key alarm with no.1 on the digital display sv is the latest alarm. The alarm with the highest number is the ala...

  • Page 131: 6.2  Alarm Buzzer Stop

    Hrx-om-m090 chapter 6 alarm indication and trouble shooting hrs series 6.2 alarm buzzer stop 6-3 6.2 alarm buzzer stop the alarm buzzer sounds to notify when the alarm signal is output. How to stop the alarm buzzer. Z ensure that the alarm display screen is displayed. The alarm buzzer can only be st...

  • Page 132: 6.3 Troubleshooting

    Hrx-om-m090 chapter 6 alarm indication and trouble shooting 6.3 troubleshooting hrs series 6-4 6.3 troubleshooting the troubleshooting method depends which alarm has been generated. Refer to’’table 6-1 alarm code list and troubleshooting’’. This page explains how to reset the alarm signal condition ...

  • Page 133

    Hrx-om-m090 chapter 6 alarm indication and trouble shooting hrs series 6.3 troubleshooting 6-5 table 6-1 alarm code list and troubleshooting (1/2) code descriptioin operation cause / remedy (press the reset key after eliminating the cause.) al01 low level in tank stop ∗1 the fluid level has fallen b...

  • Page 134: 6.4 Other Errors

    Hrx-om-m090 chapter 6 alarm indication and trouble shooting 6.4 other errors hrs series 6-6 table 6-2 alarm code list and troubleshooting (1/2) code descriptioin operation cause / remedy (press the reset key after eliminating the cause.) al31 ∗4 contact input1 signal detection ∗4 al32 ∗4 contact inp...

  • Page 135: Cleaning

    Hrx-om-m090 chapter 7 control, inspection and cleaning hrs series 7.1 control of circulating fluid quality 7-1 chapter 7 control, inspection and cleaning 7.1 control of circulating fluid quality table 7-1 quality standard for fresh water (tap water) standard value item product for circulating fluid ...

  • Page 136

    Hrx-om-m090 chapter 7 control, inspection and cleaning 7.2 inspection and cleaning hrs series 7-2 7.2 inspection and cleaning 7.2.1 daily check check each item of table 7-2 below, and if any error is seen, stop the operation of the product and turn off the user's power supply, and service the produc...

  • Page 137

    Hrx-om-m090 chapter 7 control, inspection and cleaning hrs series 7.2 inspection and cleaning 7-3 7.2.2 monthly check cleaning of air vent (for air-cooled type) use a long bristled brush or air gun to clean the condenser to prevent the fins from being deformed or damaged. Removal of the dustproof fi...

  • Page 138

    Hrx-om-m090 chapter 7 control, inspection and cleaning 7.2 inspection and cleaning hrs series 7-4 mounting of dustproof filter insert the collar in reverse order of removal, then mount the dustproof filter. The magnet clicks when mounted. ) 7.2.3 inspection every 3 months replacement of circulating ...

  • Page 139: 7.3 Consumables

    Hrx-om-m090 chapter 7 control, inspection and cleaning hrs series 7.3 consumables 7-5 7.2.5 inspection for winter season prevention of freezing of circulating fluid the product can prevent freezing of the circulating fluid during winter or at night. If there is a risk of freezing due to a change of ...

  • Page 140: 7.4  Stop For A Long Time

    Hrx-om-m090 chapter 7 control, inspection and cleaning 7.4 stop for a long time hrs series 7-6 7.4 stop for a long time if there is a concern that the product will not be operated for a long period of time or there is a risk of freezing, conduct the following operations. 1. Turn off the user’s power...

  • Page 141

    Hrx-om-m090 chapter 7 control, inspection and cleaning hrs series 7.4 stop for a long time 7-7 procedures from 6 to 8.> 6. Remove the piping of the outlet of the facility water. 7. Remove the dustproof filter to remove the plug. Please refer p7-3 for the procedure of removal. Fig. 7-5 removal of the...

  • Page 142

    Hrx-om-m090 chapter 7 control, inspection and cleaning 7.4 stop for a long time hrs series 7-8 fitting for the drain port (accessory) the thermo-chiller includes the fitting for the drain port shown in fig. 7-7 . Discharging of the drain will be easier if customer prepares a valve. The valve has to ...

  • Page 143: Chapter 8  Documents

    Hrx-om-m090 chapter 8 documents hrs series 8.1 specifications list 8-1 chapter 8 documents 8.1 specifications list 8.1.1 product specification table 8-1 specifications list [hrs ∗∗∗-∗∗-10-（bjm）] model hrs012-a ∗ -10-（bjm） hrs012-w ∗ -10-（bjm） hrs018-a ∗ -10-（bjm） hrs018-w ∗ -10-（bjm） cooling method ...

  • Page 144

    Hrx-om-m090 chapter 8 documents 8.1 specifications list hrs series 8-2 table 8-2 specifications list [hrs ∗∗∗-∗∗-20-（bgjmt）] model hrs012-a ∗ -20-（bgjmt） hrs012-w ∗ -20-（bgjmt） hrs018-a ∗ -20-（bgjmt） hrs018-w ∗ -20-（bgjmt） hrs024-a ∗ -20-（bgjmt） hrs024-w ∗ -20-（bgjmt） cooling method air-cooled refri...

  • Page 145

    Hrx-om-m090 chapter 8 documents hrs series 8.1 specifications list 8-3 8.1.2 communication specifications contact input/output table 8-3 specifications list item specification connector type (for this product) mc1,5/12-gf-3,5 insulation system photo coupler rated input voltage dc24v operating voltag...

  • Page 146: 8.2  Outline Dimensions

    Hrx-om-m090 chapter 8 documents 8.2 outline dimensions hrs series 8-4 8.2 outline dimensions fig. 8-1 outline dimensions.

  • Page 147: 8.3 Flow Chart

    Hrx-om-m090 chapter 8 documents hrs series 8.3 flow chart 8-5 8.3 flow chart 8.3.1 hrs012-a ∗-∗0, hrs018-a∗-∗0, hrs024-a∗-20 ventilation ventilation circulating fluid circuit refrigeration circuit tank level switch comp press sensor （ for high pressure） expansion1 expansion2 temp sensor press sensor...

  • Page 148: 8.4 Cooling Capacity

    Hrx-om-m090 chapter 8 documents 8.4 cooling capacity hrs series 8-6 8.4 cooling capacity 8.4.1 hrs012- ∗∗-10-(bjm) fig. 8-4 cooling capacity(hrs012- ∗∗-10) 8.4.2 hrs018- ∗∗-10-(bjm) fig. 8-5 cooling capacity(hrs018- ∗∗-10) 50hz 0 500 1000 1500 2000 2500 0 10 20 30 40 50 circulating fluid temperature...

  • Page 149

    Hrx-om-m090 chapter 8 documents hrs series 8.4 cooling capacity 8-7 8.4.3 hrs012- ∗∗-20-(bjmt) fig. 8-6 cooling capacity(hrs012- ∗∗-20) 8.4.4 hrs018- ∗∗-20-(bjmt) fig. 8-7 cooling capacity(hrs018- ∗∗-20) 8.4.5 hrs024- ∗∗-20-(bjmt) fig. 8-8 cooling capacity (hrs024- ∗∗-20) 50hz 0 500 1000 1500 2000 2...

  • Page 150

    Hrx-om-m090 chapter 8 documents 8.4 cooling capacity hrs series 8-8 8.4.6 option g [high temperature type] 1) hrs012-a ∗-20-g fig. 8-9 cooling capacity (hrs012-a ∗-20-g) 2) hrs018-a ∗-20-g fig. 8-10 cooling capacity (hrs018-a ∗-20-g) 3) hrs024-a ∗-20-g fig. 8-11 cooling capacity (hrs024-a ∗-20-g) 60...

  • Page 151: 8.5 Heating Capacity

    Hrx-om-m090 chapter 8 documents hrs series 8.5 heating capacity 8-9 8.5 heating capacity 8.5.1 hrs012- ∗∗-10,hrs018-∗∗-10 fig. 8-12 heating capacity(hrs012- ∗∗-10, hrs018-∗∗-10) 8.5.2 hrs012- ∗∗-20,hrs018-∗∗-20, hrs024-∗∗-20 fig. 8-13 heating capacity(hrs012- ∗∗-20, hrs018-∗∗-20, hrs024 -∗∗-20) 50hz...

  • Page 152: 8.6 Pump Capacity

    Hrx-om-m090 chapter 8 documents 8.6 pump capacity hrs series 8-10 8.6 pump capacity 8.6.1 hrs012- ∗∗-10-(bjm), hrs018-∗∗-10-(bjm) 0.0 0.1 0.2 0.3 0 10 20 30 circulating fluid flow [l/min] c irc ul at in g f lui d pr es su re [ m pa] 10 20 outlet：60hz outlet：50hz return port available area (min. Nece...

  • Page 153

    Hrx-om-m090 chapter 8 documents hrs series 8.6 pump capacity 8-11 8.6.3 option:-t 5 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0 5 10 15 20 25 circulating fluid flow [l/min] c irculat ing f luid pressure [ m pa] return port available area outlet：60hz outlet：50hz available area punp head [m ] 10 20 60 30 40...

  • Page 154

    Hrx-om-m090 chapter 8 documents 8.7 required facility water flow (for water-cooled type) hrs series 8-12 8.7 required facility water flow (for water-cooled type) fig. 8-18 required facility water flow (for water-cooled type) hrs012-w*-*0 hrs018-w*-*0 hrs024-w*-20 0 5 10 15 20 25 30 0 10 20 30 40 50 ...

  • Page 155: 8.8 Compliance

    Hrx-om-m090 chapter 8 documents hrs series 8.8 compliance 8-13 8.8 compliance this system conforms to the following standards. Table 8-5 compliance emc directive 2004/108/ec ce marking machinery directive 2006/42/ec nrtl e112803(ul61010-1).

  • Page 156: 8.9 Sample Doc.

    Hrx-om-m090 chapter 8 documents 8.9 sample doc. Hrs series 8-14 8.9 sample doc. Sample doc. Ec declaration of conformity original declaration smc corporation 4-14-1 soto-kanda, chiyoda-ku, tokyo 101-0021 japan declares under our sole responsibility that the following equipment: thermo chiller hrs se...

  • Page 157: 8.10 Daily Check Sheet

    Hrx-om-m090 chapter 8 documents hrs series 8.10 daily check sheet 8-15 8.10 daily check sheet for inform ation a bout how to perf orm daily checks of the therm o chiller , refer to section “8.2.1 daily check” of the ope ration manual. Check and recor d the condition at st art right af te r s etting ...

  • Page 158

    Hrx-om-m090 chapter 8 documents 8.10 daily check sheet hrs series 8-16.

  • Page 159: Chapter 9  Product Warranty

    Hrx-om-m090 chapter 9 product warranty hrs series product warranty 9-1 chapter 9 product warranty 1. Period the warranty period of the product is 1 year in service or 1.5 years after the product is delivered, whichever is first. 2. Scope for any failure reported within the warranty period which is c...

  • Page 160

    Hrx-om-m090 chapter 9 product warranty product warranty hrs series 9-2 6. Request to customers proper use and maintenance are essential to assure safe use of this product. Be sure to satisfy the following preconditions. Please note that we may refuse to carry out warranted repair if these preconditi...

  • Page 162

    4-14-1, sotokanda, chiyoda-ku, tokyo 101-0021 japan tel: + 81 3 5207 8249 fax: +81 3 5298 5362 url http://www.Smcworld.Com note: specifications are subject to change without prior notice and any obligation on the part of the manufacturer. © 2013 smc corporation all rights reserved.