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- IDF11E-10
- Operation Manual
SMC Networks IDF11E-10 Operation Manual - Warning
Air Dryer (IDF1E-10
~
IDF15E-10/20)
i Safety Instructions
i – 2 – 6 Positions of Danger Warning Label
Warning
Read with caution and pay attention to the notations of danger warning labels.
Do not remove or rub danger warning labels.
Confirm the positions of danger warning labels.
Front
WARNING 警告
!
1 Remove panels for maintenance only.
2 Never insert anything into product to ensure
safety.
3 Cut power prior to maintenance to prevent
electric shock.
4 Settle product to room temp.before main-
tenance toprevent burn or frostbite.
5 Ensure zero air pressure before replacing parts.
1 点検以外はパネルを取り外さないこと。
2 回転物があるので指、棒状の物を差し
込まないこと。
3 感電の恐れがあるので、点検の前には電源を
切ること。
4 火傷の恐れがあるので、点検の前には装置を
常温にすること。
5 部品交換の前には必ず、空気圧力を"0"に
すること。
!
i - 5
Summary of IDF11E-10
Page 1
Idx-om-h006-h initial issue: january 2004 8th edition : november 2010 operation manual product name refrigerated air dryer model / series idf1e-10 idf2e-10 idf3e-10 idf3e-20 idf4e-10 idf4e-20 idf6e-10 idf6e-20 idf8e-10 idf8e-20 idf11e-10 idf11e-20 idf15e-10 idf15e-20 please read this manual prior of...
Page 2
To customers thanks for purchasing smc refrigerated air dryer. This opertion manual must be read and understood throughoutly before handling. It provides all essential information for maximizing product operating efficiency, as well as, for safe and longer life span operation. For safety operation o...
Page 3: Table of Contents
Air dryer (idf1e-10 ~ idf15e-10/20) table of contents table of contents - 1 table of contents to customers chapter i safety instructions i - 1 warning: before using air dryer ..........................................................I - 1 i - 1 - 1 meanings of signs: caution, warning, danger...........
Page 4: Safety Instructions
Air dryer (idf1e-10 ~ idf15e-10/20) i safety instructions safety instructions i before use, read and comprehend important cautionary notification well on this operattion manual. I – 1 warning: before useing air dryer in this chapter, the stated contents are especially about safety way to use the pro...
Page 5: Warning
Air dryer (idf1e-10 ~ idf15e-10/20) i safety instructions warning statements with the “danger” sign explain about possibilities that can result in serious injury or loss of life if someone handle wrongly during operation or maintenance and did not follow the procedure to avoid danger. Caution statem...
Page 6: Warning
Air dryer (idf1e-10 ~ idf15e-10/20) i safety instructions i – 2 danger classifications / position of danger warning label to protect operator’s sefety, we group danger into some types uniquely and attached labels indicating those types. Comfirm the contents of the danger types and positions of the l...
Page 7: Warning
Air dryer (idf1e-10 ~ idf15e-10/20) i safety instructions i – 2 – 2 danger of electricity inside of this product, there is power-supplying section with high voltage separated by the cover panel. Do not operate the product without the cover panel. No one but trained qualified person should operate or...
Page 8: Warning
Air dryer (idf1e-10 ~ idf15e-10/20) i safety instructions i – 2 – 6 positions of danger warning label warning read with caution and pay attention to the notations of danger warning labels. Do not remove or rub danger warning labels. Confirm the positions of danger warning labels. Front warning 警告 ! ...
Page 9: Caution
Air dryer (idf1e-10 ~ idf15e-10/20) i safety instructions i – 2 – 7 danger of refrigerant caution this product uses fluorocarbon (hfc) as a refrigerant. This product is specified by “class 1 fluorocarbon collection and destruction law in japan.” it is strictly forbitten to emit fluorocarbon to the a...
Page 10: Warning
Air dryer (idf1e-10 ~ idf15e-10/20) i safety instructions i – 2 – 8 cautions about usage warning read with caution and pay attention to the notations on danger warning labels. Do not remove or rub danger warning labels. Cimfirm the positions of danger warning labels. I – 2 – 9 other label comfirm th...
Page 11: Caution
Air dryer(idf1e-10 ~ idf15e-10/20) i safety instructions i – 3 disposal when you dispose of the product , you shoud collect the refrigerant and the refrigerat oil enclosed in the refrigerant circuit. Caution a sort of fluorocarbon (hfc) is used for this product as refrigerant. This product is specif...
Page 12: Caution
Air dryer(idf1e-10 ~ idf15e-10/20) i safety instructions i – 4 limited warranty and disclaimer / compliance requirements the product used subject to the following “limited warranty and disclaimer“ and “compliance requirements. Read and accept them before using the product. Limited warranty and discl...
Page 13
Air dryer (idf1e-10 ~ idf15e-10/20) 1 name and functions parts 1 parts name and functions 1-1 parts name and functions y idf1e ~ 3e front switch with lamp (on/off switch) the lamp is continuously on during normal operation. Use it for on/off operations. Evaporation thermometer (evaporating temp) ind...
Page 14
Air dryer (idf1e-10 ~ idf15e-10/20) 1 name and functions parts y idf1e ~ 3e-10 (100v ac specification) panel lock another one is on the right side air outlet(out) port size:rc3/8 air inlet (in) port size: rc3/8 rear ventilation grille (inlet) breathe in cooling air from this grille. Do not bung up w...
Page 15
Air dryer (idf1e-10 ~ idf15e-10/20) 1 name and functions parts y idf4e ~ 15e front switch with lamp (on/off switch) the lamp is continuously on during normal operation. Use it for on/off operations. Evaporation thermometer (evaporating temp) indicates the temperature of refrigerant of low-pressure s...
Page 16
Air dryer (idf1e-10 ~ idf15e-10/20) 1 name and functions parts y idf4e ~ 15e-10(100v ac specification) y idf4e ~ 15e-20 (200v ac specification) fixing screw for front panel another one is on the right side. Air outlet (out) air inlet (in) left side ventilation grille (inlet) breathe in cooling air f...
Page 17: Warning
Air dryer (idf1e-10 ~ idf15e-10/20) 2 transportation / installation transportation / installation 2 warning use the product in the right way. During installation, operation, maintenance, and check, you should be careful in keeping the safety of human body. Caution transportation, installation, and m...
Page 18
Air dryer (idf1e-10 ~ idf15e-10/20) 2 transportation / installation 2 - 2 installation 2 - 2 - 1 location the product should not be used or stored in the circumstances as follows. Those circumstances will cause not only malfunction but also failures. • environment where the product is exposed to rai...
Page 19: Warning
Air dryer (idf1e-10 ~ idf15e-10/20) 2 transportation / installation • flash the piping sufficiently in order to avoid any foreign substances such as dust, sealing tape, liquid gasket, etc. When piping before piping connection.Foreign substances in the piping can cause cooling failure or drainage fai...
Page 20: Warning
Air dryer (idf1e-10 ~ idf15e-10/20) 2 transportation / installation 2 – 2 – 5 electric wiring warning no one but qualified person should do the wiring work. ・ before wiring, you must cut the power off for safety. Do not work under any energized conditions. ・ supply power from a stable place, which i...
Page 21
Air dryer (idf1e-10 ~ idf15e-10/20) 2 transportation / installation 2 - 3 2 - 5.
Page 22: Caution
Air dryer (idf1e-10 ~ idf15e-10/20) 2 transportation / installation 2 - 6 cautions about reinstallation caution no one but someone who has enough knowledge about the product and incidental devices should reinstall in another place. And following instructions must be executed. If you move the product...
Page 23: Caution
Air dryer (idf1e-10 ~ idf15e-10/20) 3 operation / shutdown 3 operation / shutdown caution no one but someone who has enough knowledge and experience about the product and incidental devices should operate or shut down the product. 3 - 1 check points before operation before a trial running, check fol...
Page 24: Caution
Air dryer (idf1e-10 ~ idf15e-10/20) 3 operation / shutdown caution avoid frequent on/off operation, which can cause troubles. The auto drain used for the product has a structre that closes the valve with air pressure higher than 0.15mpa. Therefore, until the pressure increase, air will be emitted fo...
Page 25: Danger
Air dryer (idf1e-10 ~ idf15e-10/20) 4 maintenance 4 maintenance 4 - 1 daily inspection check following points during usual operations. If you find some problems, immediately stop the operation and refer to “chapter 5 troubleshooting” as soon as possible. • there is no air leakage • the running lamp ...
Page 26: Warning
Air dryer (idf1e-10 ~ idf15e-10/20) 4 maintenance ・ maintenance of the air dryer should only be carried out by someone with sufficient knowledge and experience of air dryers and related equipment. ・ before carrying out maintenance, the important warnings in this manual must be thoroughly read and un...
Page 27
Air dryer (idf1e-10 ~ idf15e-10/20) 4 maintenance s o drain tube open drain tube rerease bush close lock button residual pressure rerease cock 【idf1e~11e】 ・ open the residual pressure release cock at the drain tube connection port to release air and drain fluid left in the product. (leave the drain ...
Page 28
Air dryer (idf1e-10 ~ idf15e-10/20) 4 maintenance 【idf15e】 lock button mark drain tube open close residual pressure release cock drain tube release bush lock button to remove the case assembly, turn it to 45°until the lock button and mark a then, pull it down slowly. Lign. ・ o pen the residual press...
Page 29
Air dryer (idf1e-10 ~ idf15e-10/20) 5 troubleshooting troubleshooting 5 should any problem occur, inspect the following table, and if the problem cannot be solved, shut off the power supply and then contact one of our sales offices for further instructions. Problem probable causes remedy power cord ...
Page 30
Air dryer (idf1e-10 ~ idf15e-10/20) 6 references references 6 6 - 1 specifications model specification idf1e idf2e idf3e idf4e idf6e idf8e idf11e idf15e 50hz 0.1 0.2 0.32 0.52 0.75 1.22 1.65 2.8 air flow rate m 3 /min (anr)(note 1) 60hz 0.12 0.235 0.37 0.57 0.82 1.32 1.82 3.1 operating pressure 0.7m...
Page 31
Air dryer (idf1e-10 ~ idf15e-10/20) 6 references 6 - 2 external dimentions idf1e / idf2e / idf3e b n m q c ventilation ventilation power cord(length:1.9m) [ac100v specification] [ac200v specification] air outlet port size air inlet port size power supply entry(φ17) draftair inlet terminal block only...
Page 32
Air dryer (idf1e-10 ~ idf15e-10/20) 6 references idf15e k m p l a c b q fg d n e h evaporation thermometer ventilation ventilation drain tube with lamp switch (o.D.10 length:0.82m) 4-φ13 air outlet draft air outlet air inlet air outlet draft terminal block [ac200v specification] port size port size ...
Page 33
Air dryer (idf1e-10 ~ idf15e-10/20) 6 references y idf11e-10 ils olr prs pc ptc c01 ac100/100,110V (50/60hz) p cm fm y idf11e-20 c11 ac200/200,220 V ils olr prs tb ptc l n pe p cm fm ・ idf15e-10 ・ idf15e-20 cm ils olr prs c02 tb p fm RY c11 RY cm ils olr c01 prs c02 pc p fm RY RY R tm 6 - 4.
Page 34
Air dryer (idf1e-10 ~ idf15e-10/20) 6 references 6 - 4 compressed air and refrigerant circuit / operation principles y idf 1e compressed air circuit humid hot air entering air dryer is cooled in the cooler. At this time, the condensed moisture is separated from the air by the drain separator and aut...