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SMC Networks IDFB22E-11 Operation Manual

Other manuals for IDFB22E-11: Operation Manual
Manual is about: Refrigerated Air Dryer

Summary of IDFB22E-11

  • Page 1

    Idx-om-k021-b initial issue october, 2006 2 nd edition january, 2011 product name refrigerated air dryer model / series idfb22e-11 idfb22e-11 - k,r,t,v idfb22e-23 idfb22e-23 - k,r,t,v idfb37e-23 idfb37e-23 - k,r,t,v idfb55e-46 idfb55e-46 - l,r,t,v idfb75e-46 idfb75e-46 - l,r,t,v please read this man...

  • Page 2

    To customers thank you for selecting smc refrigerated air dryer. This operation manual must be read and understood thoroughly before using the equipment. It provides all essential information pertaining to safety, as well as, maximizing equipment efficiency in order to extend the life of the equipme...

  • Page 3: Table of Contents

    Table of contents table of contents - 1 to customers chapter i safety instructions i - 1 warning: before using air dryer ..........................................................I - 1 i - 1 - 1 hazard, warning, and caution used in this manual .....................................I - 1 i - 2 danger ...

  • Page 4

    Table of contents table of contents - 2 chapter 7 specification for option k 7 - 1 safety instructions .................................................................................... 7 - 1 7 - 2 specifications ........................................................................................

  • Page 5: I Safety

    I safety instructions i - 1 i safety instructions be sure to read and comprehend important cautionary notifications in this operation manual before use i-1 warning: before using air dryer in this chapter, the stated contents are especially about safety. This air dryer is installed downstream of the ...

  • Page 6

    I safety instructions i - 2 i-2 danger classifications & position of hazard warning labels to help you recognize the hazards, the unit utilizes special graphics to indicate different hazards. Confirm the contents of the hazards and the location of the labels before operation. Warning • only properly...

  • Page 7

    I safety instructions i - 3 i-2-2 hazard of electricity warning inside of this equipment, there is a power-supplying section with high voltage separated by the cover panel. Do not operate the equipment with the cover panel off. I-2-3 hazard of hot surface warning since this equipment has parts that ...

  • Page 8

    I safety instructions i - 4 i-2-6 positions of danger warning label warning ・read with caution and pay attention to the notations of danger warning labels. ・do not remove or rub danger warning labels. ・confirm the positions of danger warning labels. Front warning 警告 ! 1 remove panels for maintenance...

  • Page 9

    I safety instructions i - 5 front i-2-7 hazard of refrigerant caution ・this equipment uses fluorocarbon (hfc) as a refrigerant. ・it is strictly forbidden to emit fluorocarbon into the atmosphere. Before you repair the refrigerant circuit, you should collect the refrigerant with proper evacuation sys...

  • Page 10

    I safety instructions i - 6 i-2-8 cautions about usage warning please follow the instructions on all warning labels. Do not remove or deface warning labels, and confirm the location of warning labels. I-2-9 other label idfb22e / 37e front front caution 注 意 ! 1 read manual before operation. 2 ensure ...

  • Page 11

    I safety instructions i - 7 idfb55e / 75e smc air dryer model voltage mca mopd compressor rla/lra fan motor hp/fla air flow rate max. Inlet press. Max. Inlet temp. Max.Ambient temp. Min. Ambient temp. Refrigerant r407c lo. Side press. Hi. Side press. Weight serial no. Maker *12456789* front.

  • Page 12

    I safety instructions i - 8 i-3 disposal when you dispose of the equipment, you should collect the refrigerant and the refrigerant oil inside the refrigerant circuit. Caution this equipment contains fluorocarbon hfc. It is strictly forbidden to emit fluorocarbon into the atmosphere. Before you repai...

  • Page 13

    1 name and functions parts 1 - 1 1 parts name and functions 1-1 parts name and functions • idfb22e, 37e front switch with lamp (on /off switch) the lamp is continuously on during normal operation. Evaporation thermometer indicates the evaporating temperature of refrigerant on low-pressure side. Duri...

  • Page 14

    1 name and functions parts 1 - 2 • idfb55e, 75e panel lock (x 2) front switch with lamp (on /off switch) the lamp is continuously on during normal operation. Evaporation thermometer indicates the evaporating temperature of refrigerant on low-pressure side. During normal operation, the indicator rema...

  • Page 15

    1 name and functions parts 1 - 3 front rubber grommet power cord outlet panel lock (x 4) there are on opposite too. Ventilation grille (suction) ambient air will be sucked by condenser fan. Do not block these vents..

  • Page 16

    2 transportation / installation 2 - 1 2 transportation / installation warning • only properly trained, qualified personnel are allowed to perform tasks such as: operation, installation, relocation of equipment and maintenance works. • strongly recommend to prepare the spare dryer when applying the d...

  • Page 17

    2 transportation / installation 2 - 2 2-2 installation 2-2-1 location the equipment should not be used or stored in the following conditions: those conditions will cause not only malfunction but also failures. • environment where the equipment is exposed to rainwater, moisture, salt water or oil. • ...

  • Page 18

    2 transportation / installation 2 - 3 2-2-2 tie down • the air dryer should be installed on a vibration-free, stable, horizontal, flat surface. • refer to “chapter6 6-2 dimensions” for the dimensions. • this model should be installed using anchor bolts (not included) to prevent shifting during a pot...

  • Page 19

    2 transportation / installation 2 - 4 warning ・to handle drain discharge, follow the safety guidelines such as wearing protective goggles, apron, and gloves. ・in cases where oil is mixed in the wastewater discharged from the auto drain, the liquid would be considered as toxic waste and treatment is ...

  • Page 20

    2 transportation / installation 2 - 5 length of the power cable the maximum length of the power cable should be no more than 98feet (30m). Connecting to the power supply z connect the power cable and the ground to the terminal block. Wiring procedure 1. Remove the terminal block cover or the front p...

  • Page 21

    2 transportation / installation 2 - 6 2-3 cautions for reinstallation caution only properly trained, qualified personnel are allowed to perform reinstallation. If the equipment is moved and reinstalled in another place after some trial operations, the following instructions must be followed as well ...

  • Page 22: 3     Operation / Shutdown

    3 operation / shutdown 3 - 1 3 operation / shutdown caution only properly trained and qualified personnel are allowed to perform operation/shutdown of the equipment. 3-1 check points before operation before trial run, check the following points: • installed conditions: by visual inspection check tha...

  • Page 23

    3 operation / shutdown 3 - 2 3-3 shutdown ① turn off the on/off switch. ② the lamp will go out and then, the operation will stop. Depending on the condition of operation, hot air continues to be emitted from the ventilation grille by the cooling fan for a while after turning off the switch. 3-4 caut...

  • Page 24: 4     Maintenance

    4 maintenance 4 - 1 4 maintenance 4-1 daily inspection check following points during normal operations. If you find some problems, immediately stop the dryer and refer to “chapter 5 troubleshooting” as soon as possible. • there is no air leaks. • the running lamp is on during operation • moisture is...

  • Page 25

    4 maintenance 4 - 2 warning in case that oil get mixed in the drain discharged from the auto drain, the wastewater treatment is needed. Follow the regulations of local government. How to remove the auto drain 1. Close the ball valve. 2. The air pressure in the case is pulled out by either of a) or b...

  • Page 26

    4 maintenance 4 - 3 9. The drain tube is installed according to original. After the cock is closed of residual pressure release cock, the drain tube is installed according to original residual pressure release cock when the cock is opened. 10. Open the ball valve..

  • Page 27: 5    Troubleshooting

    5 troubleshooting 5 - 1 5 troubleshooting 5-1 cause and countermeasure of errors should any problem occur, inspect the following table, and if the problem cannot be solved, shut off the power supply and then contact one of our sales offices for further instructions. Problem probable causes remedy po...

  • Page 28

    5 troubleshooting 5 - 2 problem probable causes remedy supply voltage is not in the following range: set the voltage to a proper value by installing a transformer or review the electrical wiring. Evaporation thermometer indicates higher than green zone. Overload relay for the compressor is activated...

  • Page 29: Danger

    5 troubleshooting 5 - 3 ＋ ＋ ＋ ＋ 5-2 how to reset the thermal relay and high pressure switch (only idfb55e, 75e) if light goes off during operation and refrigerating compressor stops, the thermal relay or high pressure switch (for only the idfb55e and idfb75e) to protect the refrigerating compressor ...

  • Page 30: 6      References

    6 references 6 - 1 6 references 6-1 specifications model specification idfb22e-11□ idfb22e-23□ idfb37e-23□ idfb55e-46□ idfb75e-46□ at expected outlet press.Dew point of 37°f（2.8℃) 107scfm (182 m 3 /h) 161scfm (273 m 3 /h) 226scfm (384 m 3 /h) 300scfm (510 m 3 /h) at expected outlet press.Dew point o...

  • Page 31

    6 references 6 - 2 6-2 dimensions ・idfb22e / 37e ・idfb55e / 75e [4xdia.13] 4xdia.0.5 air outlet air inlet 9～11])opposition φ 0.4[ φ （wire electrical entry ventilation ventilation drain tube ball valve length：35.4[900]) (o.D.3/8 with lamp switch thermometer evaporation block terminal f c j n m e d b ...

  • Page 32

    6 references 6 - 3 6-3 electrical circuit ・idfb55e / 75e ・idfb22e / 37e symbol description cm compressor motor fm1～6 fan motor olr overload relay (inside of compressor terminal cover) c1 capacitor for compressor motor ils switch with lamp prs pressure switch tb terminal block mc magnetic contactor g...

  • Page 33

    6 references 6 - 4 6-4 compressed air and refrigerant circuit/operation principles idfb22e / 37e / 55e / 75e 6-5 service parts list parts no. Description idfb22e idfb37e idfb55e idfb75e ad48n-z (thread symbol : n) auto drain 1 1 1 1 ad48 (thread symbol : none) auto drain 1 1 1 1 compressed air circu...

  • Page 34: Warning

    7 specification for option k 7 - 1 7 specification for option k this product mounts the auto drain in item 2 specifications. When performing the installation and maintenance of the product, the following points must be understood and followed. Additionally, for replacement work, read 4-2 “periodical...

  • Page 35

    7 specification for option k 7 - 2 7-2 specifications the auto drain has a maximum operating pressure of 1.6mpa and uses the metal case with a fluid level indicator. Model item thread symbol “n” thread symbol “none” auto drain ad48-8z-x2110 ad48-8-x2110 max. Operating pressure 240psig (1.6mpa) auto ...

  • Page 36: Warning

    8 specification for option r 8 - 1 8 specification for option r this product mounts the ground fault circuit interrupter (gfci) in item 2. It will shut off the power supply in case the product should have over current or current leakage. Additionally, the power supply should be connected directly to...

  • Page 37

    8 specification for option r 8 - 2 8-2 specifications of the gfci dryer model number specifications of gfci idfb22e-11□-r idfb22e/37e-23□-r rated current: 15a, current sensitivity: 30ma idfb55e/75e-46□-r rated current: 10a, current sensitivity: 30ma 8-3 how to connect the power supply 1) take off th...

  • Page 38

    8 specification for option r 8 - 3 idfb55e, 75e l1 l2 l3 connect to power cable connector width：0.4inch (10mm) or less connect to earth cable connector width：0.4inch (10mm) or less front panel gfci electrical entry screw = m4×10 gfci cover.

  • Page 39: Warning

    9 specification for option t 9 - 1 9 specification for option t this product mounts the terminal block which can transfer the operation and failure signals to item 2 specifications. The signals are a no voltage contact style. For details, refer to item 2 or later. 9-1 safety instructions when handli...

  • Page 40

    9 specification for option t 9 - 2 terminal block grommet signal code inlet rubber grommet power code inlet 9-3 remote operation ・for the remote operation, turn on and off the power supply side under the condition of the switch with lamp on. ・keep 3 min. At minimum after stopping the product to rest...

  • Page 41

    9 specification for option t 9 - 3 terminal block grommet signal code inlet rubber grommet power code inlet idfb55e, 75e 3 2 1 connections for customer another earth cable connector width: 0.25inch (6.5mm) or less earth cable connector width: 0.4inch (10mm) or less power cord: awg16 (1.25mm 2 ) to a...

  • Page 42

    9 specification for option t 9 - 4 9-5 electric circuit olr ry mc mc tdr pe pe mc tdr mc ils for otion v tb tdr prs p evd fm1 cm ry c1 tb l gfci for option r n e 1 2 3 operation failure mc for idfb37e fm2 fm3 fm4 fm5 fm6 pe tb gfci for otion r l1 l2 l3 prr fm p p evd for otion v tdr prs1 prs2 prr il...

  • Page 43: Warning

    10 specification for option v 10 - 1 10 specification for option v this product mounts the timer operated auto drain in item 2 specifications. When performing the installation and maintenance work for the product, the following points must be understood and followed. Additionally, read item 3 for re...

  • Page 44

    10 specification for option v 10 - 2 10-3 how to perform maintenance the product needs to be maintained. Clean it in the following procedure periodically. 1) close the ball valve. 2) press the test switch and make the residual pressure zero. 3) remove the strainer and clean it. 4) reassemble the str...

  • Page 45: Warning

    11 specification for option l 11 - 1 11 specification for option l 11-1 safety instructions when handling the product, take care of the following precautions. 11-2 specifications the specification of this product is dryer with heavy duty auto drain. And, the auto drain has a maximum operating pressu...

  • Page 46

    11 specification for option l 11 - 2 note) use for air compressor with flow more than 1.77scfm (anr) [3 m 3 /h (anr)]. 11-3 maintenance 1. Check drain condition periodically (more than once a day). Then push flushing button to open exhaust valve. 2. Pilot air is exhaust from the port indicated in th...

  • Page 47: 12     Service Record

    12 service record 12 - 1 12 service record 12-1 service record it is recommended to keep a maintenance/service record. Parts no. Description maintenance/service work description date.