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SMC Networks IDH4-10 Series Operation Manual

Manual is about: THERMODRYER

Summary of IDH4-10 Series

  • Page 1

    Idx-om-o025e initial issue december, 2010 original instructions product name product name product name product name thermodryer model model model model / / / / series idh4-10 idh4-20 idha4-23 idh6-10 idh6-20 idha6-23 please read this manual prior of using the air dryer. Keep the manual readily avail...

  • Page 2

    Idx-om-o025e initial issue december, 2010 dear customers thank you for selecting smc thermodryer. This opertion manual must be read and understood throughoutly before handling this product. It provides all essential information for maximizing product operating efficiency, as well as, for safe and lo...

  • Page 3: Table Of Contents

    To customers chapter i. Safety instructions i.1 warning: before using air dryer ........................................................I-1 i.1.1 hazards, warnings and cautions used in this manual.................................I-1 i.2 danger classifications/ position of hazard warning label .........

  • Page 4

    3.9 remote control .......................................................................................3-9 fig 3.8 timing chart of signals ................................................................3-10 chapter 4. Checks and maintenance 4.1 daily inspection .....................................

  • Page 5: Safety Instructions

    I safety instructions i - 1 safety instructions before use, read and comprehend important cautionary notification well on this operattion manual. I . 1 warning: before useing thermodryer in this chapter, the stated contents are especially about safety way to use thermodryer for customer. Thermodryer...

  • Page 6: Warning

    I safety instructions i - 2 warning statements with the “warning” sign explain about possibilities that can result in serious injury or loss of life if someone handle wrongly during operation or maintenance and did not follow the procedure to avoid warnig. Caution statements with the “caution” sign ...

  • Page 7: Warning

    I safety instructions i - 3 i.2.1 danger classifications specific danger classification of this product is as follows. Danger of electricity since this product runs at hign voltage, there is the danger of electric shock. So, we display a symbol with indications, “caution”, “warning” or “danger,” on ...

  • Page 8: Warning

    I safety instructions i - 4 i.2.5 danger of compressed air circuit warning before replacing or cleaning parts, be sure to bleed compressed air remain inside of the product untill the gauge indicates “0”. If you do not do this air-bleeding, there would be the great danger of unexpected accident, such...

  • Page 9: Warning

    I safety instructions i - 5 front i.2.8 cautions about usage warning read with caution and pay attention to the notations on the danger warning labels. Do not remove or rub the danger warning labels. Cimfirm the positions of the danger warning labels. Front fluorocarbon collection and destruction la...

  • Page 10: Caution

    I safety instructions i – 6 i . 3 disposal when you dispose of the product, you shoud collect the refrigerant and the refrigerat oil enclosed in the refrigerant circuit. Caution dispose of the refrigerant and refrigerant oil according to the bylaw or regulation of local government. Do not dispose of...

  • Page 11: Caution

    I safety instructions i – 7 i . 4 limited warranty and disclaimer / compliance requirements the product used subject to the following “limited warranty and disclaimer“ and “compliance requirements. Read and accept them before using the product. Limited warranty and disclaimer 1. The warranty period ...

  • Page 12

    1. Names and functions of parts 1－1 1.1 names and functions of parts names and functions of parts １ １ １ １ pressure adjustment handle to set outlet air pressure. Air pressure gauge displays the dryer outlet air pressure. 表示します。 evaporation thermometer displays the evaporation temperature of the refri...

  • Page 13

    1. Names and functions of parts 1－2 side view (with panel removed) auto drain covered with insulation. Please do not remove the insulation while operation. Air filter covered with insulation. Please do not remove the insulation while operation. Circuit interrupter set at off when shipped. Please let...

  • Page 14: Warning

    2 transportation / installation 2 transportation / installation 2 transportation / installation 2 transportation / installation 2 - 1 warning ・ ・ ・ ・use the product in the right way. During installation, operation, maintenance, and check, you should be careful in keeping the safety of human body. Ca...

  • Page 15

    2 transportation / installation 2 transportation / installation 2 transportation / installation 2 transportation / installation 2 - 2 2.2 installation 2.2.1 location the product should not be used or stored in the circumstances as follows. Those circumstances will cause not only malfunction but also...

  • Page 16

    2. Transportation and installation 2 - 3 2.2.2 anchorage • the product should be installed on a vibration-free, stable, horizontal flat surface. • refer to “chapter6 6-2 dimensions” for the unit dimensions. • we recommend the anchor bolt sets that we are selling separately as accessories. • if insuf...

  • Page 17: Warning

    2. Transportation and installation 2 - 4 2.2.3 air piping • connection to the inlet and outlet of compressed air should be made removable by using union and so on. • hold the hexagonal fitting with spanner and so on, and connect the air piping fittings to the unit. • prevent the weight of the piping...

  • Page 18: Warning

    2. Transportation and installation 2 - 5 2.2.4 electric wiring warning no one but qualified person should do the wiring work. Before wiring, you must cut the power off for safety. Do not work under any energized conditions. Supply power from a stable place, which is free from the effect of surge. Re...

  • Page 19: Caution

    2. Transportation and installation 2 - 6 2.2 cautions about reinstallation caution no one but someone who has enough knowledge about the equipment and incidental devices should reinstall in another place. And following instructions must be executed. If you move the product and reinstall it into anot...

  • Page 20: Caution

    3. Operation/ shutdown 3－1 caution no one but someone who has enough knowledge and experience about the equipment and incidental devices should operate or shut down the equipment. 3.1 check points before operation before a trial running, check following points. • installed condition by visual inspec...

  • Page 21: Caution

    3. Operation/ shutdown 3－2 (5) open valve 2 and close valve 1 to start using the compressed air. (6) slowly turn the pressure adjustment handle to set the pressure supplied to the end equipment. The pressure is increased by turning clockwise, or decreased by turning anti-clockwise. The supply pressu...

  • Page 22

    3. Operation/ shutdown 3－3 3.3 functions and operation of temperature controller 3.3.1 functions of temperature controller 1.2.2 operation of temperature controller how to select auto-tuning operation explanation ●p.I.D value is set automatically. ●when it is automatically set by auto-tuning, the p....

  • Page 23

    3. Operation/ shutdown 3－4 how to manually set p.I.D value explanation ●manually sets p.I.D value. ●if value of p is too small, control will become unstable. If it is too large, response will become slow. * the value of p.I.D is set beforehand. Please use this function only when temperature does not...

  • Page 24

    3. Operation/ shutdown 3－5 how to set alarm function explanation ・set a alarm for sv ・initial set value(default value) is as follows. 1.Type of alarm ： high/low-deviation 2.Deviation value ：±5℃ sequence explanation display sel (for 3sec) ∨ ∨ ∨ ∨ sel sel sel sel ∧ ∧ ∧ ∧ or ∨ ∨ ∨ ∨ sel (for 2sec) pres...

  • Page 25

    3. Operation/ shutdown 3－6 3.Hysteresis：1℃ 4.On-delay：20 sec sequence explanation display sel (for 5sec) ∨ ∨ ∨ ∨ sel ∧ ∧ ∧ ∧ or ∨ ∨ ∨ ∨ sel (for 2sec) press∨ ∨ ∨ ∨ once to set “alhy” change the set value (e.G. Change p from 1.0→ 3.0) * sv flashes during setting fix settings & return to normal screen...

  • Page 26

    3. Operation/ shutdown 3－7 supplement: how to set self tuning explanation ●we recommended pid control or fuzzy control for this device. When setting of pid value is necessary, please use auto tuning. ● please use when high control is unnecessary, and the condition of the controlled object changes fr...

  • Page 27: Caution

    3. Operation/ shutdown 3－8 3.4 shutdown (1) turn off the on/off switch. (2) the operation light and temperature controller display will go out, and operation will stop. 3.5 cautions for restart ・wait at least 3 minutes before starting the thermodryer after it has been shut down. Restarting within 3 ...

  • Page 28

    3. Operation/ shutdown 3－9 3.8 specifications of signals ・running signal and fault signals contact type are non-voltage contacts.(please refer to fig.3.8) signals specifications of the signal mode running-signal (n.O) the contact turns on 10 minutes later after starting fault-signal (n.C) ●switch on...

  • Page 29

    3. Operation/ shutdown 3－10 fig 3.8 timing chart of signals 6 0 m in o r le ss e n d o f al ar m o f te m pe ra tu re co nt ro lle r 1 0 m in a b no rm al st o p 1 a bn o rm a l st op 2 m an u al re se t a ut om at ic r e tu rn a bn o rm a l st op 3 a b no rm al st o p 5 a la rm o f te m pe ra tu re...

  • Page 30: Checks And Maintenance

    4. Checks and maintenance 4 - 1 4.1 daily check points check following points during usual operations. If you find any problems, immediately stop the operation and refer to “chapter 5 troubleshooting” to maintain as soon as possible. • there is no air leakage • the running lamp is lighting during op...

  • Page 31

    4. Checks and maintenance 4 - 2 ・ open the residual pressure release cock at the drain tube connection port to release air and drain fluid left in the product. (leave the drain tube connected and hold it with hand so that it does not get twisted.) ・ because drain may be given by air pressure left in...

  • Page 32: Danger

    4. Checks and maintenance 4 - 3 danger do not remove the case assembly when there is still air pressure left inside of the equipment. If there is remaining air pressure, there would be the great danger of unexpected accident such as shooting out of parts when they are being unscrewed. Put on gloves ...

  • Page 33

    4. Checks and maintenance 4 - 4 out in 1 4 3 2 5 キャップボルト 1 4 3 2 5 6 4.2.2 maintenance of filter for any product with a built in filter, the filter element should be replaced once a year. (1) micro mist separator with pre-filter element replacement procedure 1. Unscrew the 4 cap bolts and remove the...

  • Page 34

    4. Checks and maintenance 4 - 5 (2) super mist separator element replacement procedure 1. Unscrew the 4 cap bolts and remove the housing. Cap bolts should be removed with a hexagonal spanner of nominal size 5. ((1) do not remove apart from the insulation of the body.) 2. Remove the element from the ...

  • Page 35: Troubleshooting

    5. Troubleshooting 5 - 1 5.1 troubleshooting should any problem occur, inspect the following table, and if the problem cannot be solved, shut off the power supply and then contact one of our sales offices for further instructions. Problem probable causes action power cord or plug is in loosening sta...

  • Page 36

    5. Troubleshooting 5 - 2 problem probable causes action ・the valve in the inlet/ outlet piping is not fully opened. ・be sure to use the dryer with the inlet/ outlet piping valve fully opened. ・the air filter in the compressed air piping is blocked. ・replace the element of the air filter on the inlet...

  • Page 37: Reference Data

    6. Reference data 6－1 6.1 specifications specification item idh4-10* idh4-20* idha4-23* idh6-10* idh6-20* idha6-23* fluid used compressed air amount of air processed 100 to 400l/min（anr）：6 to 24m 3 /h 200 to 600l/min（anr）：24 to 36m 3 /h inlet air temperature 5 to 40℃ inlet air pressure 0.3 to 1.0mpa...

  • Page 38

    6. Reference data 6－2 6.2 dimensions idh*4 units: mm g ro m m e t a ir o u t p ut p o r t si ze t e r l m i n al b l o c k i nd i c a t or d r a i n p ip in g d i r ec ti o n d i r ec ti o n p r e s s u r e t em er t u r e 2 7 0 2 9 7 1 5 2 4 0 ± 2 2 7 0 v e n t i la ti o n a ir i nl e t c on tr o l...

  • Page 39

    6. Reference data 6－3 idh*6 units: mm e nt ry (φ 17 ) p o w e r su pp ly g ro mm et g ro mm et s ig na l ou tp ut c ab le e nt ry (φ 17 ) p or t si ze a i r o ut le t r c1 /2 r c1 /2 a ir i nl et p or t si ze t e r m i n a l bl oc k f i l te r i n d i c at io r v en ti la ti on o ut v en ti la ti on...

  • Page 40

    6. Reference data 6－4 6.3 electrical wiring diagrams -signal running 7 6 5 n.O 4 3 2 1 n.C fault signal θ ths mc cm ptc mc mc olr plc tc n l power gfci tb plc ils plc pe p for idh*6 prs h ts fm mc ssr tc remote cm fm olr overload relay fan motor for condenser compressor motor device name tb tc ts th...

  • Page 41

    6. Reference data 6－5 6.4 air and refrigerant circuits & function explanation air circuit warm, humid air that enters the dryer is cooled by the cooling compressor. At this time, condensate is separated from the air by the drain separator and automatically discharged. The pressure of the dry air is ...

  • Page 44

    Akihabara udx 15f, 4-14-1, sotokanda, chiyoda-ku, tokyo 101-0021, japan tel: +81 3 5207 8249 fax: +81 3 5298 5362 url: http://www.Smcworld.Com specifications are subject to change without prior notice and any obligation the part of the manufacturer. 2010 smc corporation all rights reserved.