SMC Networks IDU15E1-23 SERIES Operation Manual - Troubleshooting

Manual is about: Refrigerated Air Dryer

Summary of IDU15E1-23 SERIES

  • Page 1

    Idx-om-o006e-a initial release: may 2011 2th edition: november 2016 product name refrigerated air dryer model idu15e1-23 (-c,k,l,r,t,v) keep this manual available whenever necessary. © 2016 smc corporation all rights reserved. This manual is intended to explain the installation and operation of the ...

  • Page 2: Foreword

    Foreword thank you for purchasing smc’s refrigerant type air dryer (hereinafter referred to as the “product”). For safety and long life of the product, be sure to read this operation manual (hereinafter referred to as the “manual”) and clearly understand the contents. ● the instructions described in...

  • Page 3: Table Of Contents

    To customers chapter i safety instructions i . 1 warning: before using this product ................................................ I - 1 i .1. 1 danger, warning and caution ..................................................................... I - 1 i . 2 hazard classification and locations of haza...

  • Page 4

    Chapter 5 troubleshooting 5 . 1 troubleshooting ...................................................................................... 5 - 1 chapter 6 references 6 . 1 specification table .................................................................................. 6 - 1 6 . 2 refrigerant with ...

  • Page 5: Danger

    I safety instructions i - 1 i.1 warning: before using this product this chapter is intended to specifically describe the safety related issues for handling the product. Read this before handling the product. - the product is designed to dehumidify compressed air. Smc does not take any responsibility...

  • Page 6: Warning

    I safety instructions i - 2 warning "warning" indicates a hazard with a medium level of risk which will result in death or serious injury if an operator does not follow the specified procedures during the operation or maintenance of the product or does not follow the instructions necessary to avoid ...

  • Page 7: Warning

    I safety instructions i - 3 i.2.1 hazards the hazards inherent to the product are as follows. Warning related to electricity the product is operated at a high voltage and can cause electrical shock internally. This risk is indicated with the mark in addition to “danger”, “warning” and “caution” on t...

  • Page 8: Warning

    I safety instructions i - 4 i.2.5 warning related to pneumatic circuit warning be sure to release compressed air from the product and ensure the internal pressure is zero before replacing or cleaning the parts of the product. If the compressed air is left in the product, when some part is loosened, ...

  • Page 9: Caution

    I safety instructions i - 5 front i.2.7 caution related to refrigerant caution - the product uses hydro-fluorocarbon type refrigerant (hfc). - the product is categorized as category 1 under the fluorocarbon recovery and destruction law in japan. The release of refrigerant into the atmosphere is bann...

  • Page 10: Warning

    I safety instructions i - 6 i.2.8 caution related to handling warning - fully read and understand the contents of the hazard labels. - do not peel or rub off the hazard labels. - carefully confirm where the hazard labels are affixed. I.2.9 other labels confirm the model and specifications described ...

  • Page 11: Caution

    I safety instructions i - 7 i.3 waste disposal when disposing of the product, recover the refrigerant and compressor oil contained in the refrigerant circuit. Caution - the product uses hydro-fluorocarbon type refrigerant (hfc). - the product is categorized as category 1 under the fluorocarbon recov...

  • Page 12: Caution

    I safety instructions i - 8 i.4 limited warranty and disclaimer / compliance requirements the product used subject to the following “limited warranty and disclaimer“ and “compliance requirements. Read and accept them before using the product. Limited warranty and disclaimer 1. The warranty period of...

  • Page 13: Name And Function of Parts

    1. Name and function of parts 1 - 1 1.1 name and function of parts name and function of parts 1 appearance front switch with lamp the switch to start and stop the product, which will light up in green during operation. Evaporation thermometer displays the evaporating temperature of refrigerant. Norm...

  • Page 14

    1. Name and function of parts 1 - 2 rear panel you can see the terminal block when you remove this cover. Connect the power cable through the membrane grommet. Terminal connecting screw: m3 crimped terminal width: 6.5mm or less applicable electric wire: 1.25mm 2 or more rear idu15e1-23 (230v ac spec...

  • Page 15: Warning

    2. Transportation and installation 2 - 1 warning - use the product in an appropriate manner, and pay attention to safety, particularly physical safety of operators, during the installation, operation, maintenance and checks of the product. - when the product is used for a critical facility or equipm...

  • Page 16

    2. Transportation and installation 2 - 2 2.2 installation 2.2.1 environment (1) do not use or store the product under the following conditions, as these may cause breakage of the product as well as a failure of the product to operate. In an environment where the product will come into direct contact...

  • Page 17

    2. Transportation and installation 2 - 3 2.2.2 fixing of product mount the product on a flat and stable floor with no vibrations. - refer to “6.2 outer dimensions” on page 6-2 for dimensions. - use the foundation bolts to prevent the product from falling over. The foundation bolts are available sepa...

  • Page 18: Warning

    2. Transportation and installation 2 - 4 2.2.3 pneumatic piping - piping to the compressed air inlet and outlet should be connected with a union of fitting so that it can be removed. - pressing the hexagonal fitting with screw wrench and so on, connect the air piping fittings to the body. - when mou...

  • Page 19: Warning

    2. Transportation and installation 2 - 5 2.2.5 electric wiring warning only qualified persons are allowed to wire the product. - before wiring, be sure to shut off the power supply. Never perform wiring work while the product is energized. - ensure a stable power supply with no voltage surges. - ens...

  • Page 20: Caution

    2. Transportation and installation 2 - 6 2.3 reinstallation of the product caution - only people who have sufficient knowledge and experience about the product and its accessories are allowed to reinstall the product in a different location. Also, be sure to follow the instructions below. When movin...

  • Page 21: Caution

    3.Start and stop 3 - 1 caution only people who have sufficient knowledge and experience about the product and its accessories are allowed to start and stop the product. 3.1 before starting check the following items before performing a trial run of the product. Installation conditions check visually ...

  • Page 22: Caution

    3.Start and stop 3 - 2 caution - frequently turning on and off the switch can cause failure. - since the auto drain of the product is designed in such a way that the valve closes at 0.05mpa or higher (n.C. Type), air will blow out from the drain port when the pressure increases. Therefore, if the ai...

  • Page 23: Checks and Inspection

    4. Checks and inspection 4 - 1 4.1 daily check check the following items daily. Immediately stop the operation in the event of failure, and refer to “chapter 5 troubleshooting” to solve it. - there is no compressed air leakage. - the start lamp lights up during operation. - condensate comes out of t...

  • Page 24

    4. Checks and inspection 4 - 2 4.2.4 replacement of case assembly replace the case assembly with a new one if after cleaning it the auto drain continues operating failure. Part number part no. Description qty. Ad48 auto drain 1 - maintenance of the air dryer should only be carried out by someone wit...

  • Page 25

    4. Checks and inspection 4 - 3 - open the residual pressure release cock at the drain tube connection port to release air and drain fluid left in the product. (leave the drain tube connected and hold it with hand so that it does not get twisted.) - because drain may be given by air pressure left in ...

  • Page 26: Troubleshooting

    5. Troubleshooting 5 - 1 5.1 troubleshooting if any error is found in the product, investigate the following points. If the error cannot be solved, turn off the power supply and contact your local supplier or smc sales representative. Trouble possible cause remedy although the switch with lamp is tu...

  • Page 27

    5. Troubleshooting 5 - 2 trouble possible cause remedy the evaporation thermometer is over the green area with hot air coming from the ventilation port (exhaust port). The product is installed in an inappropriate location. Ambient temperature is excessive. - improve ventilation condition and reduce ...

  • Page 28: Reference

    6. Reference 6 - 1 6.1 specification table model item i d u 1 5 e1 - 2 3 o pe rati n g rang e fluid compressed air inlet air temperature o c 5 t o 8 0 inlet air pressure mpa 0 . 1 5 t o 1 . 0 ambient temperature (humidity) o c 2 to 40 (relative humidity 85% or less) rate d s pe c if ic ati on s air ...

  • Page 29

    6. Reference 6 - 2 6.3 outer dimensions u n i t : m m 6.4 electric wiring diagram [ i d u 1 5 e 1 - 2 3 ] ventilation air outlet air outlet thermometer evaporation with lamp switch ( φ 17) 79 54 r c air outlet air inlet 1 c terminal block 258 power supply cable entry rubber grommet r 1 16 93 ventila...

  • Page 30

    6. Reference 6 - 3 valve capacity regulating refrigerating compressor thermometer evaporation air outlet compressed air inlet compressed after cooler fan motor drain outlet drain separator heat exchange capillary tube press.Switch condenser fan motor 6.5 pneumatic and refrigerant circuits and their ...

  • Page 31: Warning

    7. Specification for option c 7- 1 7.1 safety instructions when handling the product, take care to the following precautions. Warning shut off the power supply when removing the panel for maintenance work, etc. The product has a fan(s) and could cause serious danger to operators. 7.2 specifications ...

  • Page 32: Warning

    8. Specification for option k 8- 1 8.1 safety instructions when handling the product, take care to the following precautions. Warning - do not remove the auto drain with the air pressure remaining internally. If the compressed air is left in the product, when some part is loosened, it may cause sudd...

  • Page 33: Warning

    9. Specification for option l 9- 1 9.1 safety instructions when handling the product, take care to the following precautions. Warning - do not remove the auto drain with the air pressure remaining internally. If the compressed air is left in the product, when some part is loosened, it may cause sudd...

  • Page 34

    9. Specification for option l 9- 2 9.3 installation of heavy duty auto drain 1) hold the hexagon-head part (width across flats: 32) at port rc1/2 of the air dryer with spanner. Then install nipple, ball valve (width across flats: 25). Note 1) put up the seal tape or the sealant to the nipple. Tighte...

  • Page 35: Warning

    10. Specification for option r 10- 1 10.1 safety instructions when handling the product, take care to the following precautions. Warning only qualified persons are allowed to wire the product. - before wiring, be sure to shut off the power supply. Never perform wiring work while the product is energ...

  • Page 36

    10. Specification for option r 10- 2 3) connect the power cable to the terminal of the gfci. 4) connect the ground line. Connect it to the terminal block (ground connection thread: m3) 5) mount the rear panel. 10.4 cautions for handling the gfci 1) when the breaker is tripped, cut off the power supp...

  • Page 37: Warning

    11. Specification for option t 11- 1 11.1 safety instructions when handling the product, take care to the following precautions. Warning only qualified persons are allowed to wire the product. - before wiring, be sure to shut off the power supply. Never perform wiring work while the product is energ...

  • Page 38

    11. Specification for option t 11- 2 11.4 how to connect the power and signal cable connect the power cable and signal cable in the following procedures. 1) take off the rear panel. 2) insert the power cable prepared by the customer into the power cord inlet (with rubber grommet) and bring the power...

  • Page 39

    11. Specification for option t 11- 3 11.5 electric wiring diagram idu15e1-23-t 3 2 failure cm tdr ptc fm1 fm2 c11 c12 operation pe 1 mc mc olr tdr n l ils tb mc mc prs cr mc p tdr c01 symbol description cm refrigerating compressor fm1 fan motor fm2 fan motor olr overload relay ils switch with lamp p...

  • Page 40: Warning

    12. Specification for option v 12- 1 12.1 safety instructions when handling the product, take care to the following precautions. Warning - do not remove the auto drain with the air pressure remaining internally. If the compressed air is left in the product, when some part is loosened, it may cause s...

  • Page 41

    12. Specification for option v 12- 2 12.3 maintenance the product needs to be maintained. Clean it in the following procedure periodically. 1) close the ball valve. 2) press the test switch and make the residual pressure zero. 3) remove the strainer and clean it. 4) reassemble the strainer and open ...