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SMC Networks ISE30A Operation Manual - Operator

Manual is about: Digital Pressure Switch

Summary of ISE30A

  • Page 1

    No.Ps##-oml0003-b product name digital pressure switch model / series / product number zse30a(f) ise30a.

  • Page 2: Table of Contents

    -1- no.Ps##-oml0003-b table of contents safety instructions 2 model identification and how to order 8 summary of product parts 10 definition and terminology 11 mounting and installation 14 installation 14 piping 17 wiring 18 pressure setting 21 measurement mode 21 setting of function 24 function sel...

  • Page 3: Safety Instructions

    -2- no.Ps##-oml0003-b safety instructions these safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of "caution", "warning" or "danger". They are all important notes for safety and must be...

  • Page 4: Caution

    -3- no.Ps##-oml0003-b caution the product is provided for use in manufacturing industries. The product herein described is basically provided for peaceful use in manufacturing industries. If considering using the product in other industries, consult smc beforehand and exchange specifications or a co...

  • Page 5: Operator

    -4- no.Ps##-oml0003-b operator ♦this operation manual is intended for those who have knowledge of machinery using pneumatic equipment, and have sufficient knowledge of assembly, operation and maintenance of such equipment. Only those persons are allowed to perform assembly, operation and maintenance...

  • Page 6

    -5- no.Ps##-oml0003-b ■ note ○follow the instructions given below when designing, selecting and handling the product. ● the instructions on design and selection (installation, wiring, environment, adjustment, operation, maintenance, etc.) described below must also be followed. *product specification...

  • Page 7

    -6- no.Ps##-oml0003-b •do not pull the lead wire forcefully, not lift the product by pulling the lead wire. (tensile force 35n or less) hold the body when handling to avoid the damage of the pressure switch which lead to cause the failure and malfunction. •for piping of the pressure switch, hold the...

  • Page 8

    -7- no.Ps##-oml0003-b •do not use a load which generates surge voltage. When a surge-generating load such as a relay or solenoid is driven directly, use a pressure switch with a built-in surge absorbing element. •the product is ce marked, but not immune to lightning strikes. Take measures against li...

  • Page 9

    -8- no.Ps##-oml0003-b model identification and how to order.

  • Page 10

    -9- no.Ps##-oml0003-b ○ options/part number if an option is required independently, order with the following part number. Description part number remarks bracket a zs-38-a1 mounting screw (m3 × 5 l, 2 pcs.) bracket b zs-38-a2 mounting screw (m3 × 5 l, 2 pcs.) bracket c zs-38-a3 mounting screw (m3 × ...

  • Page 11: Summary of Product Parts

    -10- no.Ps##-oml0003-b summary of product parts ○ names of individual parts indication light (green out1 and red out2): displays switch operation condition. Lcd display: displays the current status of pressure, setting mode, selected indication unit and error code. Four display modes can be selected...

  • Page 12

    -11- no.Ps##-oml0003-b ■ definition and terminology terms meaning 2 2-color indication there are two colors to indicate a value, changing in accordance with on and off of the switch output. 7 7-segment indication when "8" is shown on the display. It is called 7-segment because 8 consists of 7 pieces...

  • Page 13

    -12- no.Ps##-oml0003-b terms meaning insulation resistance insulation resistance of a product itself. The resistance between an electric circuit and a body. Indication resolution how fine the rated pressure range can be segmented. (example: if a product for 0 to 1 mpa can indicate pressure by 0.001 ...

  • Page 14

    -13- no.Ps##-oml0003-b terms meaning power saving mode the condition in which the indicated value turns off and current consumption is reduced. Pressure-sensing part a pressure-detecting part of a pressure-detecting element. Pressure setting the setting of pressure to determine the point at which th...

  • Page 15: Mounting and Installation

    -14- no.Ps##-oml0003-b mounting and installation ■ installation ○ mounting by bracket ∗: the tightening torque of piping port must be 7 to 9 nm. The tightening torque of the mounting screw for the bracket must be 0.5 to 0.7nm. • mount the bracket on the pressure switch with the set screws m3 × 5 l (...

  • Page 16

    -15- no.Ps##-oml0003-b •bracket c (model: zs-38-a3) ∗: the bracket a/b/c can be mounted in 4 ways..

  • Page 17

    -16- no.Ps##-oml0003-b ○ mounting by panel mount adapter • fix the panel mount adapter to the pressure switch with the set screws m3 × 8 l (2 pcs.) as attached. •panel mount adapter (model: zs-27-c) panel mount adapter + front protective cover (model: zs-27-d) ∗: the panel mount adapter can be rotat...

  • Page 18: Warning

    -17- no.Ps##-oml0003-b ■ piping ○ mounting by one-touch fitting 1. Cut the tube perpendicularly. 2. Hold the tube and insert it into the one-touch fitting slowly until it will bottom out. Warning ■ do not use the pressure switch in a place where electrical static charge will be problem. It can cause...

  • Page 19

    -18- no.Ps##-oml0003-b ■ wiring ○ connection • connections should only be made with the power supply turned off. • use separate routes for the pressure switch wiring and any power or high voltage wiring. Otherwise, malfunction may result due to noise. • ensure that the fg terminal is connected to gr...

  • Page 20

    -19- no.Ps##-oml0003-b ○ internal circuit and wiring example z/ise30a(f)- - - output specification -n npn open collector 1 output max. 28 v, 80 ma residual voltage 1 v or less -p pnp open collector 1 output max. 80 ma residual voltage 1 v or less -a npn open collector 2 outputs max. 28 v, 80 ma resi...

  • Page 21

    -20- no.Ps##-oml0003-b -c npn open collector 1 output max. 28 v, 80 ma residual voltage 1 v or less analog voltage output output impedance approx. 1 k Ω -d npn open collector 1 output max. 28 v, 80 ma residual voltage 1 v or less analog current output max. Load impedance 300 Ω at 12 v power supply v...

  • Page 22: Pressure Setting

    -21- no.Ps##-oml0003-b pressure setting ■ measurement mode the measurement mode is the condition where the pressure is detected and indicated, and the switch function is operating. This is the basic mode, and other modes should be selected for setting change and other function setting changes. Set o...

  • Page 23

    -22- no.Ps##-oml0003-b [hysteresis mode] 1, press the button once in measurement mode. 2, [p_1] or [n_1] and set value are displayed in turn. 3, press the or button to change the set value. The button is for increase and the button is for decrease. • press the button once to increase by one figure, ...

  • Page 24

    -23- no.Ps##-oml0003-b 4, press the button to finish the setting. For models with 2 outputs, [p_2] or [n_2] will be displayed. Set as above. The pressure switch moves within a set pressure range (from p1l to p1h) during window comparator mode. Set p1l (switch lower limit) and p1h (switch upper limit...

  • Page 25: Setting of Function

    -24- no.Ps##-oml0003-b setting of function ■ function selection mode in measurement mode, press the button for 2 seconds or longer to display [f 0]. Show the display of function setting to be changed, [f ]. Press the button for 2 seconds or longer in function selection mode to return to measurement ...

  • Page 26

    -25- no.Ps##-oml0003-b • [f 2] parameter setting of out2 see page 30 same setting as [f 1] out1. Display color is linked to the setting of out1, and can not be selected. • other parameter setting item page default setting [f 3] setting of response time see page 30 2.5 ms [f 4] setting of display res...

  • Page 27

    -26- no.Ps##-oml0003-b ■ [f 0] unit conversion function this function is available for unit selectable type. The unit that can be displayed is different depending on the pressure range. (display in kpa/mpa is available even if unit conversion function is not equipped.) press the or button in functio...

  • Page 28

    -27- no.Ps##-oml0003-b ■ [f 1] setting of out1 set output method of out1. Output turns on when the pressure exceeds the set value. The default setting of output set value is a center value of between atmospheric pressure and upper limit of the rated range. Display color depends on out1 condition. Th...

  • Page 29

    -28- no.Ps##-oml0003-b press the button to set. Move on to setting of display color. Press the button to set. Return to function selection mode. Setting of [f 1] operation of out1 completed ∗1: selected parameter become effective after pressing the button. ∗2: after having setting effective by the b...

  • Page 30

    -29- no.Ps##-oml0003-b • list of output mode if the point where the switch output is changed is out of the set pressure range due to selection between normal and reversed output, hysteresis is automatically compensated. ∗: the above figure shows the operation at out1. For the operation at out2, all ...

  • Page 31

    -30- no.Ps##-oml0003-b ■ [f 2] setting of out2 set output method of out2. Display color depends on out1 output, and is not set with this function. Press the or button in function selection mode to display [f 2]. Press the button moves on to setting of output mode set based on [f 1] setting of out1 (...

  • Page 32

    -31- no.Ps##-oml0003-b ■ [f 4] setting of display resolution this function is to change the pressure display digit. The flickering on the display can be eliminated. Press the or button in function selection mode to display [f 4]. Press the button. Move on to setting of display resolution. Press the ...

  • Page 33

    -32- no.Ps##-oml0003-b ■ [f 5] setting of auto-preset when hysteresis mode is selected, this function can calculate a optimum pressure value automatically based on the on-going operation. Press the or button in function selection mode to display [f 5]. Press the button. Move on to setting of auto-pr...

  • Page 34

    -33- no.Ps##-oml0003-b • auto-preset when auto-preset is selected in function selection mode, the set pressure can be calculated and memorized from measured value. The set value is automatically optimized by repeating the suction and release of the object for the setting. 1, selection of auto-preset...

  • Page 35

    -34- no.Ps##-oml0003-b ■ [f 6] setting of fine adjustment of display value this is the function to perform fine adjustment of the displayed pressure manually. It is adjustable within the range ± 5%r.D. Press the or button in function selection mode to display [f 6]. Press the button. Move on to sett...

  • Page 36

    -35- no.Ps##-oml0003-b ■ [f 7] setting of power saving mode power saving mode is selectable. When the pressure switch is left for 30 seconds without any operation, it is shifted to power saving mode. Press the or button in function selection mode to display [f 7]. Press the button. Move on to settin...

  • Page 37

    -36- no.Ps##-oml0003-b ■ [f 8] setting of security code security code can be entered during the key lock is released. Press the or button in function selection mode to display [f 8]. Press the button. Move on to setting of security code. Press the button to set. Return to function selection mode. Se...

  • Page 38

    -37- no.Ps##-oml0003-b ■ special function setting ■ [f90] setting of all functions all functions can be set in series. This function is equipped with existing models as well. Press the or button in function selection mode to display [f90]. Press the button. Move on to setting of all functions. [on] ...

  • Page 39

    -38- no.Ps##-oml0003-b • function of setting order function applicable model 1 selection of display unit all models 2 setting of output mode (out1) all models 3 setting of reversed output (out1) all models 4 setting of pressure (out1) all models 5 setting of hysteresis (out1) all models 6 setting of...

  • Page 40

    -39- no.Ps##-oml0003-b ■ [f97] selection of copy function the set values of pressure and functions (except for corrected value of fine adjustment of display value) can be copied. When the pressure range and output and unit specifications are the same, this function becomes available. The set value c...

  • Page 41

    -40- no.Ps##-oml0003-b press the button to start copying. The master pressure switch the slave pressure switch sending/ receiving copy completed (red) (green) press the button. When completing copy function, press the and buttons simultaneously for 1 second or longer. Setting of [f97] copy function ...

  • Page 42

    -41- no.Ps##-oml0003-b ■ [f98] check of output output from the switch can be confirmed. It can be selected to provide or not to provide the output voluntarily. Press the or button in function selection mode to display [f98]. Press the button. Move on to check of output. If [f] (forcibly output) is s...

  • Page 43

    -42- no.Ps##-oml0003-b press the button to set after returning to [a] (normal output). Return to function selection mode. Press and hold button for 2 seconds or longer. Setting of [f98] check of output completed measurement mode ∗: if button is pressed and held for 2 seconds or longer, the mode is r...

  • Page 44

    -43- no.Ps##-oml0003-b ■ [f99] reset to the default setting when the setting of the pressure switch becomes unsure, the default setting can be returned. Press the or button in function selection mode to display [f99]. Press the button. Move on to reset to the default setting. [off] (unused) selected...

  • Page 45: Other Settings

    -44- no.Ps##-oml0003-b other settings ○ peak/bottom hold value indication the maximum (minimum) pressure from when the power is supplied to this moment is detected and updated. In peak/bottom indication mode, the pressure is indicated. As the peak indication, when the button is pressed for 1 second ...

  • Page 46

    -45- no.Ps##-oml0003-b •locking 1, keep pressing the button for 5 seconds or longer in the measurement mode. [unl] is indicated. 2, press the or button to select locking of the key [loc]. 3, press the button to enter the setting. •unlocking 1, keep pressing the button for 5 seconds or longer in the ...

  • Page 47

    -46- no.Ps##-oml0003-b •how to change the security code at the time of shipment, the security code is set to [0000], but can be changed to optional one. 1, after the lock setting is finished (page 45), perform all three steps in the unlock setting procedure. (page 45, "3,"). 2, after the security co...

  • Page 48: Maintenance

    -47- no.Ps##-oml0003-b maintenance how to reset the product for power cut or forcible de-energizing the setting of the product is remained as that before power cut or de-energizing. The output condition is also basically recovered to that before power cut or de-energizing, but may change depending o...

  • Page 49

    -48- no.Ps##-oml0003-b if the security code is forgotten if the security code is forgotten. The following mode is used only when the security code is forgotten. Keep pressing the button for 5 seconds or longer in the of measurement mode. The current setting "unl" or "loc" is indicated. Keep pressing...

  • Page 50: Troubleshooting

    -49- no.Ps##-oml0003-b troubleshooting ○ troubleshooting applicable pressure switch: zse30a(f)/ise30a if a cause applicable to the failure cannot be identified and normal operation can be recovered by replacement with a new pressure switch, this indicates that the pressure switch itself was broken. ...

  • Page 51

    -50- no.Ps##-oml0003-b the unit cannot be changed the buttons cannot be operated the display fluctuates there is a noise the body has become loose the display disappears the display flashes pressure indication difference when using two or more pressure switches refer to reference no.8 the display is...

  • Page 52

    -51- no.Ps##-oml0003-b ○ cross-reference for troubleshooting reference no. Problem possible cause investigation method countermeasure wrong pressure setting (1) check the set pressure. (2) check the settings of the operation mode, hysteresis and output style. (hysteresis mode/window comparator mode,...

  • Page 53

    -52- no.Ps##-oml0003-b reference no. Problem possible cause investigation method countermeasure incorrect wiring check if the analog output line is connected with a load. Correct the wiring. Non-compliance with the load spec. (1) check if the proper load is connected. (2) check if input impedance of...

  • Page 54

    -53- no.Ps##-oml0003-b reference no. Problem possible cause investigation method countermeasure incorrect power supply check if the power supply voltage is within the range of 12 to 24 vdc ±10%. Supply power supply voltage of 12 to 24 vdc ±10%. Incorrect wiring check the wiring to the power supply. ...

  • Page 55

    -54- no.Ps##-oml0003-b reference no. Problem possible cause investigation method countermeasure foreign matter check if foreign matter has entered the pressure port. Install a 5 µm filter to prevent foreign matter from getting into the pressure port. Also, clean the filter regularly to prevent drain...

  • Page 56

    -55- no.Ps##-oml0003-b reference no. Problem possible cause investigation method countermeasure incorrect wiring (1) check the connection at func terminal. Check the power supply wiring. (2) check the length of lead wire. (1) correct the wiring. (2) the maximum transmitting distance of the copy func...

  • Page 57

    -56- no.Ps##-oml0003-b ○ error indication function this function is to display error location and content when a problem or an error occurs. Error name error display error type troubleshooting method over current error a load current of switch output is 80ma or more. Turn the power off and remove th...

  • Page 58: Specification

    -57- no.Ps##-oml0003-b specification ■ specifications model no. Zse30a (for vacuum) zse30af (for compound) ise30a (for positive pressure) rated pressure range 0.0 to -101.0 kpa -100.0 to 100.0 kpa -0.100 to 1.000 mpa set pressure range 10.0 to -105.0 kpa -105.0 to 105.0 kpa -0.105 to 1.050 mpa withs...

  • Page 59

    -58- no.Ps##-oml0003-b ○ piping specifications model no. 01 n01 c4h c6h n7h c4l c6l n7l port size r1/8 m5 ×0.8 npt1/8 m5 ×0.8 - - - - - - one-touch fitting straight type - - φ4 mm φ5/32 inch φ6 mm φ1/4 inch - - - one-touch fitting elbow type - - - - - φ4 mm φ5/32 inch φ6 mm φ1/4 inch pressure sensin...

  • Page 60

    -59- no.Ps##-oml0003-b ■ dimensions ○body dimensions 01/n01 type 01: r1/8 n01: npt1/8 c4h type one-touch fitting φ4 mm, φ5/32 inch for straight c4l type one-touch fitting φ4 mm, φ5/32 inch for elbow c6h type one-touch fitting φ6 mm for straight c6l type one-touch fitting (6 mm for elbow.

  • Page 61

    -60- no.Ps##-oml0003-b n7h type one-touch fitting (1/4 inch for straight n7l type one-touch fitting (1/4 inch for elbow.

  • Page 62

    -61- no.Ps##-oml0003-b ○mounting by bracket • bracket a • bracket b.

  • Page 63

    -62- no.Ps##-oml0003-b • bracket c.

  • Page 64

    -63- no.Ps##-oml0003-b ○mounting by panel mount adapter ○mounting by panel mount adapter + front protective cover.

  • Page 65

    -64- no.Ps##-oml0003-b ○panel cutout dimension.

  • Page 66

    No.Ps##-oml0003-b revision history a: modify an error in writing. Add the bracket type c. B: revision note: specifications are subject to change without prior notice and any obligation on the part of the manufacturer. © 2008-2010 smc corporation all rights reserved.