1. DL manuals
  2. SMC Networks
  3. Controller
  4. LEY
  5. Operation Manual

SMC Networks LEY Operation Manual

Manual is about: electric actuator rod type

Summary of LEY

  • Page 1

    Product name electric actuator ／ rod type model / series / product number ley series applicable models: ley[], leyg[], this manual describes the actuators operation in combination with the lec*6 series controllers. Refer to the manual relevant to the controller being used for full operating instruct...

  • Page 2: Contents

    - 1 – contents safety instructions ............................................................................. 2 1. Procedure before operation/simple setting to use straight away4 1.1 preparation ................................................................................ 4 1.2 controller sett...

  • Page 3: Safety Instructions

    - 2 - ley series / electric rod type safety instructions these safety instructions are intended to prevent hazardous situations and /or equipment damage. These instructions indicate the level of potential hazard with the labels of “caution,” “warning” or “danger.” they are all important notes for sa...

  • Page 4: Safety Instructions

    - 3 - ley series / electric rod type safety instructions caution the product is provided for use in manufacturing industries. The product herein described is basically provided for peaceful use in manufacturing industries. If considering using the product in other industries, consult smc beforehand ...

  • Page 5

    - 4 - (2) controller ③電源プラグ (3) power supply plug 1. Procedure before operation/simple setting to use straight away the controller is shipped with the parameters appropriate to the actuator. With the simple setting “easy mode”, it can be operated and running parameters can be changed easily. 1.1 pre...

  • Page 6: Caution

    - 5 - 1.2 controller setting software version 1. Installation of software with the controller setting software cd-rom, install the communication unit software, following the “software installation procedure” (pdf) 2. Startup of software after turning on the controller power supply , start up the act...

  • Page 7

    - 6 - 4. Test drive / step no.0 → no.1 → no.0・・・ a. Driving preparation: servo o n → return to orig / refer to “3.Jog drive”. B.Test drive “step no.0” operation → operation “step no.1” operation → operation c.Driving stop : servo off / refer to 3.Jog drive. 5. Step data change ex) “step no.0” / push...

  • Page 8

    - 7 - 1.3 teaching box 1. Name 2. Jog drive select “jog” method of ending “jog drive” press the (3)set key 3. Test drive / step no.0 → no.1 → no.0・・・ select “test” press the (3)set key method of ending “test drive” it is the same as the method of ending “jog drive” (1) number key (4) up and down, ri...

  • Page 9

    - 8 - 4. Step data change “step no.0” / pushing operation / at the time of shipment, step no.0 is set to pushing operation select “data” press the (3)set key method of ending “data” press the (5)menu key “step no.1” / positioning operation / at the time of shipment, step no.1 is set to positioning o...

  • Page 10

    - 9 - 2. Rod type / ley series 2.1 specification (1) step motor (servo 24vdc) model ley 16 ley 25 ley 32 ley 40 a c tuat or s pec if ic at ion s stroke [mm] note1) 30, 50, 100, 150, 200, 250, 300 30, 50, 100, 150, 200, 250, 300, 350, 400 30, 50, 100, 150, 200, 250, 300, 350, 400, 450, 500 30, 50, 10...

  • Page 11

    - 10 - (2) servo motor (24vdc) model ley 16a ley 25a a c tuat o r s pec if ic at ion stroke [mm] note1) 30, 50, 100, 150, 200, 250, 300 30, 50, 100, 150, 200, 250, 300, 350, 400 work load [kg] note 2) horizontal (3000[mm/s 2 ]) 3 6 12 7 15 30 vertical (3000[mm/s 2 ]) 2 4 8 3 6 12 pushing force [n] n...

  • Page 12: Caution

    - 11 - 2.2 how to order caution the actuator body and controller are sold as a package. If when only the actuator is purchased separately, confirm that the combination of the controller, which you have and the actuator is compatible. / see 6.3 caution(1) on p.38 (1) check that actuator label for mod...

  • Page 13

    - 12 - 2.3 construction parts list no. Part material remarks no. Part material remarks 1 body aluminum alloy anodized 21 parallel pin stainless steel 2 ball screw shaft high carbon chrome bearing steel 22 rod seal nbr 3 ball screw nut resin/alloy steel 23 retaining ring steel for spring phosphate co...

  • Page 14

    - 13 - 3. Guide rod type / leyg series 3.1 specification (1) step motor (servo 24vdc) model leyg 16 m l leyg 25 m l leyg 32 m l leyg 40 m l a c tuat or s pec if ic at ion stroke [mm] note1) 30, 50, 100, 150, 200 30, 50, 100, 150, 200, 250, 300 30, 50, 100, 150, 200, 250, 300 30, 50, 100, 150, 200, 2...

  • Page 15

    - 14 - (2) servo motor (24vdc) model leyg 16 m l a leyg 25 m l a a c tuat or s pec if ic at ion stroke [mm] note1) 30, 50, 100, 150, 200 30, 50, 100, 150, 200, 250, 300 work load [kg] note 2) horizontal (3000[mm/s 2 ]) 3 6 12 7 15 30 vertical (3000[mm/s 2 ]) 1.5 3.5 7.5 2 5 11 pushing force [n] note...

  • Page 16: Caution

    - 15 - 3.2 how to order caution the actuator body and controller are sold as a package. If when only the actuator is purchased separately, confirm that the combination of the controller, which you have and the actuator is compatible. / see 6.3 caution(1) on p.38 (1) check that actuator label for mod...

  • Page 17

    - 16 - 3.3 construction no. Part material remarks no part material remarks 1 body aluminum alloy anodized 23 retaining ring carbon tool steel phosphate coated 2 ball screw shaft high carbon chrome bearing steel 24 motor - 3 ball screw nut resin alloy steel 25 motor cover plastic only “with motor cov...

  • Page 18: 4. Product Outline

    - 17 - or communication cable pc conversion unit plc usb cable (a-minib type) ●controller ●controller setting kit (controller setting software, communication cable, conversion unit and usb cable are included.) part no:lec-w2 controller setting software 4. Product outline 4.1 system construction warn...

  • Page 19

    - 18 - 4.2 setting function refer to the operation manual of the controller (lec series) for the detail of the setting function. Easy mode for simple setting >select “easy mode” for instant operation controller setting software  setting and operation, such as the step data setting, test drive and j...

  • Page 20

    - 19 - normal mode for the detailed setting >select “normal mode” if the detailed setting are necessary.  step data can be set in detail.  parameters can be set.  signals and terminal condition can be monitored.  jog and fixed distance movement, return to origin position, test operation and test...

  • Page 21: Controlled Items

    - 20 - controlled items pc: controllersetting software tb: teaching box ○: available function ×: not available function function content easy mode normal mode pc tb pc/tb step data (except) movement method can be selected of absolute / relative position move ○ × ○ speed can be set in units of 1mm/s....

  • Page 22: Caution

    - 21 - 4.3 step data setting method refer to the operation manual of the controller (lec series) for details. This operation manual specifies the electric actuator, if an actuator other than the electric actuator is used, refer to the operation manual of each type of actuator and controller (lec ser...

  • Page 23

    - 22 - step no. 1: positioning operation a b c d e f g h i j k no. Move m speed position accel decel pushingf triggerlv pushingsp movingf area1 area2 in pos mm/s mm mm/s^2 mm/s^2 % % mm/s % mm mm mm 0 absolute 250 50.00 3000 3000 60 40 30 100 48.00 50.00 20.00 1 absolute 250 0.00 3000 3000 0 0 1 100...

  • Page 24: Pushing Operation

    - 23 - pushing operation the rod move to the target position and hold a work piece with the set pushing force. The figure shows setting items and operation. The setting items and values are described below. The “target position reaching signal” inp (in position) is generated when the target pushing ...

  • Page 25

    - 24 - step no. 0: pushing operation a b c d e f g h i j k no. Move m speed position accel decel pushingf triggerlv pushingsp movingf area1 area2 in pos mm/s mm mm/s^2 mm/s^2 % % mm/s % mm mm mm 0 absolute 250 50.00 3000 3000 60 40 30 100 48.00 50.00 20.00 1 absolute 250 0.00 3000 3000 0 0 1 100 0.0...

  • Page 26

    - 25 - example of step data entry (1) 〈 positioning operation - 【inp】output signal, 【area】output signal 〉 a b c d e f g h i j k no. Move m speed position accel decel pushingf triggerlv pushingsp movingf area1 area2 in pos mm/s mm mm/s^2 mm/s^2 % % mm/s % mm mm mm 0 absolute 100 100.00 3000 3000 0 0 ...

  • Page 27

    - 26 - example of step data entry (2) 〈 pushing operation - 【inp】output signal, 【area】output signal 〉 a b c d e f g h i j k no. Move m speed position accel decel pushingf triggerlv pushingsp movingf area1 area2 in pos mm/s mm mm/s^2 mm/s^2 % % mm/s % mm mm mm 0 abs 100 80.00 3000 3000 80 40 30 100 7...

  • Page 28

    - 27 - example of step data entry (3) 〈 positioning operation - relative 〉 a b c d e f g h i j k no. Move m speed position accel decel pushingf triggerlv pushingsp movingf area1 area2 in pos mm/s mm mm/s^2 mm/s^2 % % mm/s % mm mm mm 0 relative 100 10.00 3000 3000 0 0 0 100 10.00 20.00 0.50 1 relativ...

  • Page 29

    - 28 - example of step data entry (4) 〈 pushing operation - in position 〉 a b c d e f g h i j k no. Move m speed position accel decel pushingf triggerlv pushingsp movingf area1 area2 in pos mm/s mm mm/s^2 mm/s^2 % % mm/s % mm mm mm 0 absolute 100 20.00 3000 3000 80 40 30 100 10.00 20.00 20.00 ・step ...

  • Page 30

    - 29 - example of step data entry (4) 〈 pushing operation – driving starting position 〉 the pushing action is different and dependent upon the starting position and derection. Confirm the position where the pushing operation starts. A b c d e f g h i j k no. Move m speed position accel decel pushing...

  • Page 31

    - 30 - operating procedure and input / output signals for each operation the input / output signal and the operation description for operating this electric actuator are as follows. 1) signals along with the operation procedures in case the operation order is 1.Supply power to the motor  2. Return ...

  • Page 32

    - 31 - 2) signals when stopped: in the event when “emg” is used / see 6.1 caution (9) on p.36 the operating sequence is 1.”stop”  2.Release the “stop” procedure input signal output signal to the input signal operation description 1 emg:not energizing (tb / stop switch:locking) *estop [ ] svre [ ] s...

  • Page 33

    - 32 - 4.4 parameter setting initial setting for the basic parameters refer to the controller’s (lec series) operation manual for detail. As the “basic parameter” is unique data of each actuator, if an actuator other than the “electric actuator / rod type” is used, refer to the operation manual of e...

  • Page 34

    - 33 - 2) origin offset the origin offset means the value of the origin. (“origin offset”=origin) when the parameter “origin offset” is changed, the value of “stroke(+)”, “stroke(-)” of basic parameter should be checked again. Initial input value: “origin offset”=0 move in the opposite direction (mo...

  • Page 35: Warning

    - 34 - initial setting for the orig parameters refer to the controller’s (lec series) operation manual for detail. As the “orig parameter” is unique data of each actuator, if an actuator other than the “electric actuator / rod type” is used, refer to the operation manual of each actuator and the con...

  • Page 36: [Transportation]

    - 35 - 5. Wiring of cables / common precautions warning 1. Adjusting, mounting or wiring change should never be done before shutting off the power supply to the product. Electrical shock, malfunction and damaged can result. 2. Never disassemble the cable. Use only specified cables. 3. Never connect ...

  • Page 37

    - 36 - 6. Electric actuators / common precautions 6.1 design and selection warning 1. Be sure to read the operation manual (this manual and the one for the controller: lec series). Handling or usage/operation other than that specified in the operation manual may lead to breakage and operation failur...

  • Page 38

    - 37 - 4. Rerutning to origin cannot be done during the operation. It cannot be done during positioning operation, pushing operation and pushing. 5. Refer to a common auto switch /matter (best pneumatics no 2) when an auto switch is built in and used. 6. When conformity to ul is required, the electr...

  • Page 39: [Earth]

    - 38 - 6.3 handling warning 1. Do not touch the motor while in operation. The surface temperature of the motor can increase to approx. 80 o c due to operating conditions. Energizing alone may also cause this temperature increase. As it may cause burns, do not touch the motor when in operation. 2. If...

  • Page 40: [Unpackaging]

    - 39 - [unpackaging] caution 1. Check the received product is as ordered. If the different product is installed from the one ordered, injury or damage can result. 6.4 operating environment warning 1. Avoid use in the following environments. A. Locations where a large amount of dusts and cutting chip...

  • Page 41: [Lubrication]

    - 40 - 6.5 maintenance warning 1. Do not disassemble or repair the product. Fire or electric shock can result. Contact smc, in case of disassembly for the maintenance. 2. Before modifying or checking the wiring, the voltage should be checked with a tester 5 minutes after the power supply is turned o...

  • Page 42

    - 41 - 7. Electric actuators / common precautions 7.1 design and selection warning 1. Do not apply a load in excess of the actuator specification. A product should be selected based on the maximum work load and allowable moment. If the product is used outside of the operating specification, eccentri...

  • Page 43

    - 42 - 2. When pushsing operation, be sure to use in "pushing operation". Also, do not hit the work piece in positioning operation or in the range of positioning operation. It causes the breakage and malfunction. 3. Keep the specifications driving speed range for pushing operation. It causes the bre...

  • Page 44

    - 43 - 13. When rotational torque is applied to the plate end, use within the allowable range. [leyg series] excessive torque could cause the guide rod and bushing to be deformed, causing looseness of the guide or increase in sliding resistance. The applied rotational torque should be less than the ...

  • Page 45

    - 44 - 17. Encloure ・first characteristics:degrees of protection against solid foreign objects 0 non-protected 1 protected against solid foreign objects of 50 mm and grater 2 protected against solid foreign objects of 12 mm and grater 3 protected against solid foreign objects of 2.5 mm and grater 4 ...

  • Page 46

    - 45 - 7.3 mounting caution 1. Fix 'socket' square width across flats in the piston rod point with the spanner etc. , prevent the piston rod from rotating, and tighten the screw tightening when work piece or jig, etc. Are installed properly by the torque value within the range of the limitation. It ...

  • Page 47

    - 46 - [leyg series] work fixed/ plate tapped style mounting / upper mounting tapped style mounting / lower mounting tapped style mounting / head side tapped style 3. Keep the flatness of the mounting surface within the following ranges when mounting the actuator body and work piece. Insufficient fl...

  • Page 48

    - 47 - 7.4 precaution on maintenance caution 1. Cut the power supply during maintenance and replacement of the product. [ maintenance frequency ] preform maintenance according to the table below. Appearance check check belt inspection before daily operation ○ inspection every six months * ○ ○ inspec...

  • Page 49: 8. Troubleshooting

    - 48 - 8. Troubleshooting alarms below are abstract of representative examples. For other alarms, see operation manual of controller. No. Phenomenon cause countermeasure 1 fall to operate / initial stage when power is supplied, alarm for “phase det alm /code: 1-193” is generated. ↓ “turn the power s...

  • Page 50

    - 49 - no. Phenomenon cause countermeasure 2 operation not completed / operation continue alarm for “over load/code: 1-148” or “posn failed/code: 1-149” is generated. ↓ controller version /sv1.0 or later 1. Input the “reset signal.” “svre”: automatically on controller version /sv0.8* or before 1. I...

  • Page 51

    - 50 - no. Phenomenon cause countermeasure 2 alarm for “pushing alm /code: 1-096” is generated. ↓ controller version /sv1.0 or later 1. Input the “reset signal.” “svre”: automatically on controller version /sv0.8* or before 1. Input the “reset signal.” “svre”: automatically on 2. Input the “setup ...

  • Page 52

    - 51 - no. Phenomenon cause countermeasure 2 alarm for “ err overflow /code: 1-196” is generated. ↓ “turn the power supply off.” ↓ “turn the power supply on” 1) added excessive external force (including vibration) or impact load. Operate within the specified range. /see 2.1 specifications on p.9-10 ...

  • Page 53

    - 52 - no. Phenomenon cause countermeasure 2 operation not completed / during operation (not always, but may happen occasionally) alarm for “step data alm2 /code: 1-051” is generated. ↓ input the “reset” signal. 1) command invalid (unregistered) step data. Check if the step data is valid (registered...

  • Page 54

    - 53 - no. Phenomenon cause countermeasure 3 "output signal" unstable the "inp output signal" turns "on" before pushing the work piece. 1) "inp output signal" turns "on" because the actual pushing force exceeds "triggerlv". Set the "pushing force" and the "triggerlv" within the specified range for t...

  • Page 55

    - 54 - no. Phenomenon cause countermeasure ７ cannot be actuated manually or by manual override adjustment screw (does not operate). (at stop(emg) or svre[off]) 1) contacts the stroke end of the actuator or the workpiece. Check the stroke position and how workpieces are mounted. 2) [lock type] is sel...

  • Page 56

    - 55 - revision history no.Ley-om00201 jun / 2009 1st printing no.Ley-om00202 apr/ 2010 revision ・addition / leyg series (guide rod type) no.Ley-om00206 aug / 2010 revision ・addition / ley_d (in-line mounting type) no.Ley-om00207 mar / 2011 revision ・addition / leyg_d (in-line mounting type), lecp1 ...