SPX GSE tech-motive tool SD25 Series User Manual
Summary of GSE tech-motive tool SD25 Series
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Sd25 series electric screwdrivers user’s manual rev b, june 2004 39-30-40409.
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24-hour technical support toll free in the u.S. And canada: 1-877-224-7377 all other countries: (001) 248-596-0600 between 8 a.M. And 5 p.M. Eastern standard time (est) note: the part number for the visual supervisor (vs) software program is 464000-03300. Note: a variety of related technical manuals...
Page 3: Limited Warranty
Limited warranty spx gse tech-motive tool warrants its products to be free from defects in materials and workmanship for the lesser of (1) one year from the date of shipment from the manufacturing facility in michigan, u.S.A. Or (2) one-million cycles except for the products noted below: gse tech-mo...
Page 4: Customer Satisfaction
Customer satisfaction please read this! As a valued customer, your opinion and satisfaction are important to spx gse tech-motive tool. Please let us know what you think of our product(s). Write the part number and serial number of the product(s) you have purchased before you begin our brief online s...
Page 5: Preface
June 2004 t-40409-a page i preface our gse tech-motive tool sd25 series screwdriver is easy to operate and comes with a manual that includes instructions to help you use it safely, make minor adjustments, and perform routine maintenance. Who should use this manual this manual is written for the engi...
Page 6: Abbreviations
Sd25 series screwdrivers page ii t-40409-a 39-30-40409 abbreviations the most common abbreviations used throughout this manual are: dcm device control module eeprom electrically erasable programmable read only memory esd electro-static discharge iti intelligent tool interface led light-emitting diod...
Page 7: Contents
Contents june 2004 t-40409-a page iii contents preface ..................................................................................................................................... I who should use this manual .....................................................................................
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Sd25 series screwdrivers page iv t-40409-a 39-30-40409 (this page is left blank intentionally.).
Page 9: Sd25 Series Screwdrivers
June 2004 t-40409-a page 1 sd25 series screwdrivers thank you for purchasing the gse tech-motive tool sd25 series screwdriver, available in in-line and pistol grip versions. The sd25 series in-line screwdriver is a compact, lightweight tool of aluminum construction, weighing one pound and measuring ...
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Sd25 series screwdrivers page 2 t-40409-a 39-30-40409 electro-static discharge (esd) the sd25 series screwdriver is well suited for use in electro-static discharge (esd) safe work areas. The screwdriver has been tested and meets the requirements of esd standard (s) 20.20, and also section 5.1.3 of e...
Page 11: Think Safety First!
June 2004 t-40409-a page 3 think safety first! Working with fastening tools can be dangerous if safe and proper procedures are not followed. As with all machinery, certain hazards can be involved with the operation of the product. Using these tools with caution will considerably lessen the possibili...
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Sd25 series screwdrivers page 4 t-40409-a 39-30-40409 • secure the tool. Tools that develop torque can produce hazardous torque reactions. Always be sure that the tool is properly fixtured to absorb reaction as a fastener is tightened. Never operate a tool capable of high torque without proper fixtu...
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User’s manual june 2004 t-40409-a page 5 electrical safety only qualified and properly trained personnel should perform electrical/electronic troubleshooting and repair. Consider the following electrical system safety guidelines: • before you troubleshoot or service a fastening system station, be su...
Page 14: Getting Started
Sd25 series screwdrivers page 6 t-40409-a 39-30-40409 getting started all sd25 series handheld screwdrivers have the following features to provide torque information right at your fingertips: • programmable multi-purpose pushbutton for cycle complete, multi-parameter set selection, data send, etc. •...
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User’s manual june 2004 t-40409-a page 7 viewing screwdriver functions before you operate your sd25 series screwdriver, become familiar its functionality: note: ? The factory sets the functions of the screwdriver and the position of the buttons/lever in relationship to the head. Each function can be...
Page 16: Installing The Screwdriver
Sd25 series screwdrivers page 8 t-40409-a 39-30-40409 installing the screwdriver use the following procedure to install sd25 series screwdrivers to the cs2000 mini controller. Installing the screwdriver 1. Identify the slot on the screwdriver connector into which the screwdriver cable plugs. 2. Alig...
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User’s manual june 2004 t-40409-a page 9 6. Become familiar with how the screwdriver operates and feels. Press the throttle/trigger lever and cycle the screwdriver in the air (not on a fastener). Press the forward/reverse button, then press the throttle/trigger lever and watch the output drive chang...
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Sd25 series screwdrivers page 10 t-40409-a 39-30-40409 in the following table, all of the left column fields are defined in the order they appear on your screen, followed by all the second column fields. 1st column field definition model number gse tech-motive tool part number for the screwdriver. B...
Page 19: Tightening A Fastener
User’s manual june 2004 t-40409-a page 11 2nd column field definition (continued from previous page) has auxiliary pushbutton when checked, indicates that a screwdriver with multi-purpose (auxiliary) pushbutton is attached. Locked rotor count the total number of locked rotor faults the screwdriver h...
Page 20: Reversing The Screwdriver
Sd25 series screwdrivers page 12 t-40409-a 39-30-40409 reversing the screwdriver when the screwdriver is put into reverse, by sliding the forward/reverse switch into the reverse setting or remotely activating the fwd/rev input, the screwdriver turns in the opposite direction to the normal fastening ...
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User’s manual june 2004 t-40409-a page 13 use the following procedure to attach a pistol grip handle (part number 49-sd-10111) to an in-line screwdriver. Refer to viewing screwdriver functions on page 7 to view an illustration of the in-line screwdriver that may help you with this procedure. Attachi...
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Sd25 series screwdrivers page 14 t-40409-a 39-30-40409 mapping screwdriver functions this section describes how vs is used to map screwdriver functions to the buttons and switches on the screwdriver. You can also use vs to change the default mapping. To do this, refer to the visual supervisor user’s...
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User’s manual june 2004 t-40409-a page 15 the screwdriver inputs are software selectable using vs. To disable the push-to-start function, assign the cycle on input, cycle enable input and the clear outputs input to the trigger. The typical inputs for a screwdriver with push-to-start function disable...
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Sd25 series screwdrivers page 16 t-40409-a 39-30-40409 the screwdriver inputs are software selectable using vs. To enable the push-to-start function, assign the cycle on input to input 8, and assign the cycle enable input and clear outputs input to the trigger. The typical inputs for a screwdriver w...
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User’s manual june 2004 t-40409-a page 17 mapping outputs for a single-spindle typically, the leds and headlights on the screwdriver work in the following way: • headlights turn on while the screwdriver is running in forward or reverse. Note: ? Yellow, green and red leds chase each other in a counte...
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Sd25 series screwdrivers page 18 t-40409-a 39-30-40409 the typical outputs for screwdriver leds are shown below..
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June 2004 t-40409-a page 19 troubleshooting your screwdriver the cs2000 mini controller used with the screwdriver has many configurable features and programmable parameters that control the operation of the fastening system equipment. Gse tech-motive tool supply the vs software program that provides...
Page 28: Maintaining Your Screwdriver
June 2004 t-40409-a page 20 maintaining your screwdriver generally, there is no preventive maintenance required for gse tech-motive tool screwdrivers. Spx gse tech-motive tool only recommends trained technicians to perform in-depth maintenance, such as motor, transducer, or gearing replacement. Note...
Page 29: Reading The Screwdriver
User’s manual june 2004 t-40409-a page 21 reading the screwdriver part numbers all sd25 series screwdrivers have an 8-digit prefix that helps you quickly identify the type of screwdriver you are using, and a longer suffix that provides more details about the screwdriver. Prefix example: sd25i010 sd ...
Page 30: Specifications and Parts
June 2004 t-40409-a page 22 specifications and parts this section lists the specifications of your sd25 series screwdrivers under typical operating conditions and available screwdriver-to-controller cables. Specifications this section lists general specifications, torque and rpm ranges, and length a...
Page 31: Screwdriver Accessories
User’s manual june 2004 t-40409-a page 23 screwdriver accessories this section lists part numbers for the screwdriver-to-controller cables, suspension bail, reaction mounting plates, and foam grip available for the sd25 series screwdrivers. Screwdriver-to-controller cables part number straight part ...
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Sd25 series screwdrivers page 24 t-40409-a 39-30-40409 (this page is left blank intentionally.).
Page 34: Part Number: 39-30-40409
Part number: 39-30-40409 spx corporation 42860 nine mile road novi, mi 48375-4122 usa phone: (248) 596-0600 toll free: (800) 795-7875 fax: (248) 596-0601 website: www.Gsetechmotive.Com © 2003-2004 spx corporation. All rights reserved. 6/04.