SRAM ROAM 50 Service Manual

Summary of ROAM 50

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    2014 roam 60/50 rail 50 service manual.

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    Sram llc warranty extent of limited warranty except as otherwise set forth herein, sram warrants its products to be free from defects in materials or workmanship for a period of two years after original purchase. This warranty only applies to the original owner and is not transferable. Claims under ...

  • Page 3: Table of Contents

    3 table of contents table of contents roam 60 & rail 50 front wheel service .................................................................................................................................... 5 parts and tools ............................................................................

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    Safety first! We care about you. Please, always wear your safety glasses and protective gloves when servicing sram products. Protect yourself! Wear your safety gear!.

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    5 roam 60 & rail 50 front wheel service r o a m 6 0 & r a i l 5 0 f r o n t w h e e l s e r v i c e we recommend that you have your sram wheels serviced by a qualified bicycle mechanic. Servicing sram products requires knowledge of bicycle components as well as the special parts and tools for servic...

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    6 roam 60 & rail 50 end cap replacement r o a m 6 0 & r a i l 5 0 e n d c a p r e p l a c e m e n t 20 mm or 15 mm thru axle end caps: use 2x 22 mm open end wrenches or adjustable wrenches. Quick release (qr) end caps: use 2x 5 mm hex wrenches. Hold one wrench stationary and turn the other wrench co...

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    7 roam 60 & rail 50 end cap replacement wrap the fabric strap tool tightly around the axle. Pull down firmly on the strap while clamping the strap in the vise. N ot i c e only use the fabric strap tool to secure the axle in the vise. Do not clamp the axle directly in the vise. Remove the end cap. If...

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    8 roam 60 & rail 50 end cap replacement insert one of the fr/440 front hub tools into the hub against the face of the installed bearing. Place the fr/440 front hub tool and wheel onto a bench. Install the other bearing onto the axle with the red seal facing away from the hub. Insert the small steppe...

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    9 roam 60 & rail 50 end cap replacement check the axle for play by pushing and pulling it in the hub. If any play is detected, repeat steps 8-11. Lightly grease the face of each bearing. Thread the new end caps onto the axle. Tighten the end caps to 15 n•m (133 in-lb). 12 13 14 22 mm 15 n•m (133 in-...

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    10 roam 60 & rail 50 front hub bearing replacement r o a m 6 0 & r a i l 5 0 f r o n t h u b b e a r i n g r e p l a c e m e n t 20 mm or 15 mm thru axle end caps: use 2x 22 mm open end wrenches or adjustable wrenches. Quick release (qr) end caps: use 2x 5 mm hex wrenches. Hold one wrench stationary...

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    11 roam 60 & rail 50 front hub bearing replacement wrap the fabric strap tool tightly around the axle. Pull down firmly on the strap while clamping the strap in the vise. N ot i c e only use the fabric strap tool to secure the axle in the vise. Do not clamp the axle directly in the vise. Remove the ...

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    12 roam 60 & rail 50 front hub bearing replacement insert the small stepped tool into the axle. Strike the axle with a soft face mallet to remove the bearing from the hub. Remove the bearing from the axle and discard. Install a new bearing onto the axle with the red seal facing away from the axle. C...

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    13 roam 60 & rail 50 front hub bearing replacement lightly grease the bearing bores. Insert the axle and bearing into the disc brake side of the hub. Install one of the fr/440 front hub tools over the axle end and against the bearing. Place the fr/440 front hub tool and wheel onto a bench. Install t...

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    14 roam 60 & rail 50 front hub bearing replacement remove the upper lfr/440 front hub tool from the axle. Install a new bearing onto the axle with the red seal facing away from the hub. Insert the small stepped tool into the end of the axle. Install the other fr/440 front hub tool on top of the smal...

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    15 roam 60 & rail 50 front hub bearing replacement lightly grease the face of each bearing. Thread the new end caps onto the axle. Tighten the end caps to 15 n•m (133 in-lb). 19 20 22 mm 15 n•m (133 in-lb) 22 mm 5 mm hex 15 n•m (133 in-lb) 5 mm hex.

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    16 roam 50 front wheel service r o a m 5 0 f r o n t w h e e l s e r v i c e we recommend that you have your sram wheels serviced by a qualified bicycle mechanic. Servicing sram products requires knowledge of bicycle components as well as the special parts and tools used for service. For exploded di...

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    17 roam 50 end cap replacement r o a m 5 0 e n d c a p r e p l a c e m e n t pull the end caps from the hub by hand. A park tool av-4 axle vise can be used if the end caps are difficult to remove. Press the new end caps onto the hub by hand. N ot i c e the tall end cap is installed on the disc brake...

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    18 roam 50 front hub bearing replacement r o a m 5 0 f r o n t h u b b e a r i n g r e p l a c e m e n t pull the end caps from the hub by hand. A park tool av-4 axle vise can be used if the end caps are difficult to remove. Install the long stepped tool into one side of the axle. Use a soft face ma...

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    19 roam 50 front hub bearing replacement remove the bearing from the axle and discard. Insert one end of the axle through the hub and into the installed bearing. Install the long stepped tool into the axle. Strike the axle with a soft face mallet to remove the bearing from the hub. Remove the bearin...

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    20 roam 50 front hub bearing replacement clean the inside of the hub using isopropyl alcohol and a rag. Lightly grease the bearing bores. Install a new bearing onto the long end of the axle with the red seal facing away from the axle. Install the axle into the hub through the disc brake side of the ...

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    21 roam 50 front hub bearing replacement install one of the large diameter hub tools into the non-brake side of the hub. This will help maintain the alignment of the axle. Place the large diameter hub tool and wheel onto a bench with the disc brake side facing up. Install the other large diameter hu...

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    22 roam 50 front hub bearing replacement turn the wheel over so that the large diameter hub tool and installed bearing are on the work bench. Install a new bearing onto the axle. Install the other large diameter hub tool over the axle and into the hub. Strike the tool with a soft face mallet until t...

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    23 roam 50 front hub bearing replacement press the end caps onto the hub by hand. N ot i c e the tall end cap is installed on the disc brake side of the hub. 19.

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    24 roam 60/50 & rail 50 rear wheel service r o a m 6 0 / 5 0 & r a i l 5 0 r e a r w h e e l s e r v i c e we recommend that you have your sram wheels serviced by a qualified bicycle mechanic. Servicing sram products requires knowledge of bicycle components as well as the special parts and tools use...

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    25 roam 60/50 & rail 50 rear hub bearing replacement r o a m 6 0 / 5 0 & r a i l 5 0 r e a r h u b b e a r i n g r e p l a c e m e n t pull the end caps from the hub by hand. A park tool av-4 axle vise can be used if it the end caps are difficult to remove. N ot i c e removal of 9/10 speed driver bo...

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    26 roam 60/50 & rail 50 rear hub bearing replacement remove the aluminum spacer from the axle. Strike the axle with a soft face mallet to remove the disc brake side bearing from the hub. Remove the bearing from the axle and discard. To remove the ring nut, first install the ring nut installation too...

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    27 roam 60/50 & rail 50 rear hub bearing replacement install the drive side of the hub onto the ring nut installation tool. Press down firmly and rotate the wheel to make sure that the teeth of the tool engage with the ring nut. Press down firmly and rotate the wheel counter-clockwise to remove the ...

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    28 roam 60/50 & rail 50 rear hub bearing replacement insert the short end of the axle through the disc brake side of the hub and into the drive side bearing. Strike the axle with a soft face mallet to remove the bearing from the hub. Remove the bearing from the axle and discard. Clean the inside of ...

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    29 roam 60/50 & rail 50 rear hub bearing replacement lightly grease the bearing bores. Install one of the short installation cylinders into a vise. Install a new bearing onto the long end of the axle with the red seal facing away from the axle. Install the long end of the axle into the short install...

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    30 roam 60/50 & rail 50 rear hub bearing replacement install the other short installation cylinder over the axle and into the hub. Strike the short installation cylinder with a soft face mallet until the bearing is firmly seated into the bearing pocket. To install the ring nut, first install the rin...

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    31 roam 60/50 & rail 50 rear hub bearing replacement insert the axle into the ring nut installation tool. Carefully turn the wheel clockwise to thread the ring nut into the drive side of the hub. Do not overtighten the ring nut. N ot i c e after the ring nut has engaged the threads inside the hub, y...

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    32 roam 60/50 & rail 50 rear hub bearing replacement install the ring nut installation tool in a vise. Install the drive side of the axle into the ring nut installation tool and press down firmly to make sure that the teeth of the tool engage the teeth of the ring nut. Pull the axle out of the hub a...

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    33 roam 60/50 & rail 50 rear hub bearing replacement apply a light layer of grease to the face of the non-drive side bearing. Use a rag or paper towel to remove any grease from the end of the axle. Apply a very thin layer of dt special grease to the teeth of the ring nut. Install the spacer onto the...

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    34 roam 60/50 & rail 50 rear hub bearing replacement clean both star ratchets and inpect for damage. If either star ratchet is damaged, the damaged part must be replaced. Apply a very thin layer of dt special grease to all surfaces of both star ratchets. N ot i c e only use dt special grease on the ...

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    35 roam 60/50 & rail 50 rear hub bearing replacement apply a thin layer of grease to the driver body bearing. Use a rag or paper towel to remove any grease from the ends of the axle. Press the end caps onto the hub by hand. N ot i c e only use the end cap labeled "xd compatible" when installing an x...

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    36 tubeless rim tape t u b e l e s s r i m t a p e we recommend that you have your sram wheels serviced by a qualified bicycle mechanic. Servicing sram products requires knowledge of bicycle components as well as the special parts and tools used for service. For exploded diagram and part number info...

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    37 tubeless rim tape installation apply tension to the tape by rotating the wheel away from you while rapidly "shaking" the tape from side to side about 2-3 inches (5-8 cm). This will seat the tape into the channel and keep it centered in the rim. N ot i c e the tubless tape must be seated into the ...

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    38 valve stem installation v a l v e s t e m i n s t a l l a t i o n shine a flashlight through the rim to illuminate the valve stem hole. Use a small knife to cut the tape from the valve stem hole. Remove the nut and o-ring from the valve stem. Install the valve stem into rim. Install o-ring onto t...

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    39 wheel build & spoke replacement w h e e l b u i l d & s p o k e r e p l a c e m e n t r e p l a c e m e n t p a r t s for part numbers, please refer to the sram wheels spare parts list in the service section of www.Sram.Com. Spoke count lacing pattern spoke length 26 spoke length 27.5 spoke lengt...

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