SSANGYONG Q151 Service Manual

Summary of Q151

  • Page 1

    01-3 0000-00 left view right view rear view front view 1. Engine layout.

  • Page 2: 2. Major Components

    01-4 2. Major components front view ▶ vacuum pump oil filter assembly camshaft position sensor power steering pump pulley water pump pulley alternator pulley idler pulley no. 2 a/c compressor pulley auto tensioner idler pulley no. 1 isolation damper rear view ▶ e-egr valve fuel temperature sensor fu...

  • Page 3

    01-5 0000-00 right view ▶ front exhaust gas temperature sensor oil dipstick tube & gauge assembly e-vgt actuator e-vgt turbocharger coolant screw plug oil drain plug left view ▶ thermostat assembly variable swirl valve assembly e-egr valve e-egr solenoid valve egr cooler electronic throttle body oil...

  • Page 4: 3. Engine Compartment Layout

    01-6 3. Engine compartment layout do not work on the engine compartment while the engine, radiator, exhaust manifold, muffler or catalytic converter is hot. Always turn the engine off and allow it to cool before starting the maintenance. Regularly check the engine oil level and add ssangyong genuine...

  • Page 5

    01-7 0000-00 1) service interval 2) specification and capacity engine oil specification quality class: ssangyong genuine engine oil (total quartz ineo ecs 5w 30, sk zic sy 5w 30) or oil approved by mb sheet 229.51 capacity approx. 6.0 litter engine coolant specification ssangyong genuine coolant ant...

  • Page 6

    01-8 4. Caution when servicing the engine 1) cleaness engine has a lot of precisely machined (grinding, polishing, lapping) surfaces. Thus, there should be great cautions for cleaness when servicing the engine components. Apply the engine oil on the sliding surfaces when assemblying the components. ...

  • Page 7

    01-9 0000-00 (3) cautions before service prolonged exposure to the engine oil make cause a skin cancer or an irritation. Used engine cotains the hazardous material that may cause the skin cancer. Do not allow the used engine to make contact with your skin. Make sure to wear the protection gloves and...

  • Page 8

    01-10 5. Standard bolts specifications metric bolt strength is embossed on the head of each bolt. The strength of bolt can be classified as 4t, 7t, 8.8t, 10.9t, 11t and 12.9t in general. Observe standard tightening torque during bolt tightening works and can adjust torque to be proper within 15 % if...

  • Page 9: 6. Tightening Torque

    01-11 0000-00 6. Tightening torque name size numbers of fastener tightening torque (nm) note (total tightening torque) main bearing cap m12×82 10 55±5nm, 180˚ not-reusable connecting rod cap m9×52 8 40±5nm, 90˚+10˚ 50 ~80nm crankshaft rear seal m6×20 6 10±1nm - oil pump m8×35 3 25±2.5nm - drive plat...

  • Page 10

    01-12 t/c oil supply pipe m16 1 25±2.5nm (fitting screw) - m10 1 17±2.0nm (hollow bolt) - t/c oil return pipe m6×16(to block) 2 10±1nm - m6×16 (to turbocharger) 2 10±1nm - egr valve m8×30 3 25±2.5nm - name size numbers of fastener tightening torque (nm) note (total tightening torque) hot water inlet...

  • Page 11

    01-13 0000-00 name size numbers of fastener tightening torque (nm) note (total tightening torque) idler pulley/tensioner pulley 1 45±4.5nm - glow plug m5 4 20±2nm - vacuum pump m6×25 3 10±1nm - timing gear case cover m6×40 7 10±1nm - m6×45 1 10±1nm - m6×50 3 10±1nm - cylinder head cover m6×35 21 10±...

  • Page 12: 7. Coding and Initialization

    01-14 7. Coding and initialization 1) engine variant coding unit selection description remarks additional heater yes for ptc auxiary heater equipped vehicle, select "yes" yes no - gear box 5 mt "dsi 6 at" is selected automatically. - 6 mt select 5 at(dc 5 at) - 6 at(dsi 6 at) select 7 at(dc 7 at) - ...

  • Page 13

    01-15 0000-00 2) chassis variant coding unit selection description domestic/export domestic select the region. Gen. Export europe epb application yes select "no". No shift lever type mt at: select "dura lever (can)". Mt: select "mt". Dc lever (can) dura lever (can) dsih (no-can) electric power steer...

  • Page 14

    01-16 unit selection description brake system esp select "abs" or "esp". Abs tcs no ssps no select "yes". Yes tpms no select "no". Yes t/m type mt select "m/t" or "dsih 6 at". Dc at dsih 6 at vehicle code rodius / stavic select "rodius". Rexton korando c actyon sports kyron ecu coding status ecu not...