SSANGYONG REXTON Service Manual

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Summary of REXTON

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    01-3 0000-00 1. Structure and comparison d27dt (eu iv) engine - front view ▶ d27dt (eu iv) engine - top view ▶.

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    01-4 d27dt (eu iv) engine - side view ▶ d27dt (eu iv) engine - left side view ▶.

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    01-5 0000-00 d27dt engine (general) - front view ▶ d27dt engine (general) - top view ▶.

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    01-6 d27dt engine (general) - side view ▶ d27dt engine (general) - left side view ▶.

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    01-7 0000-00 2. Engine specifications and performance curve 1) specifications.

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    01-8 2) d27dt engine performance curve (1) output and torque (2) oil temperature/pressure and boost pressure.

  • Page 7: 3. Tightening Torque

    01-9 0000-00 3. Tightening torque this table shows the tightening torques for removal/mounting and disassembly/reassemly of the engine..

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  • Page 10: (Compared to D27Dt)

    01-12 major changes in d27dtp (power up) engine (compared to d27dt) 4. The shape and size of d27dtp (power up) are slightly different from those of d27dt engine but the basic configuration of two systems is almost same. 1) engine assembly.

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    01-13 0000-00 2) major changes and summary.

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    01-14.

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    01-16.

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    01-18.

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    01-20

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    01-21 0000-00 5. Guidelines for service works 1) for safety to perform the service works easily and safely, the service technicians must keep the proper working procedures and rules. This manual provides the useful instructions to the service technicians so that they can perform the service works wi...

  • Page 20

    01-22 2) cautions on service procedures before lifting up the vehicle with a lift, correctly support the lifting points. When using a jack, park the vehicle on a level ground and place the wheel chocks under the tires. Position the jack under the frame and lift up the vehicle and then support with c...

  • Page 21

    01-23 0000-00 3) guidelines on engine service to prevent personal injuries and vehicle damages that can be caused by mistakes during engine and unit inspection/repair and to secure optimum engine performance and safety after service works, basic cautions and service work guidelines that can be easil...

  • Page 22

    01-24 ▶fuel and lubrication system do not allow the fluid and engine oil to make contact with the body paintwork and hoses. If work on the fluid system such as fuel and oil, working area should be well ventilated and smoking should be prohibited. Gasket or seal on the fuel/lubrication system should ...

  • Page 23

    01-25 0000-00 6. Standard bolts specifications metric bolt strength is embossed on the head of each bolt. The strength of bolt can be classified as 4t, 7t, 8.8t, 10.9t, 11t and 12.9t in general. Observe standard tightening torque during bolt tightening works and can adjust torque to be proper within...

  • Page 24: 1. Engine Compartment

    01-26 1. Engine compartment the major changes due to the newly adopted engine compared to d27dt engine are as follows:.

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    01-27 0000-00

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    01-28 engine compartment layout ▶ engine assembly engine oil dipstick vacuum pump oil filter and cooler fuel filter and priming pump brake booster brake oil tank aqgs unit washer fluid filler cap engine compartment fuse box ptc relay box battery vacuum modulator (for vgt turbo charger) 1. 2. 3. 4. 5...

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    01-29 0000-00 major sensors and components ▶.

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    01-30 2. Systems in engine compartment 1) engine accessories related to ecu.

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    01-31 0000-00

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    01-32 2) preheat system.

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    01-33 0000-00 3) fuel system.

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    01-34 fuel supply system ▶.

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    01-35 0000-00 4) lubrication system.

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    01-36 5) cooling system.

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    01-37 0000-00 6) intake system.

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    01-38 7) exhaust system.