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SSD Drives 690+ Series Product Manual - Advanced Stopping Methods

Manual is about: Frame B, C, D, E & F

Summary of 690+ Series

  • Page 1

    ” copyright 2004 ssd drives limited (formerly eurotherm drives limited) all rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any form or by any means to persons not employed by an ssd drives company without written permission from ssd drives l...

  • Page 2

    Cont.2 warranty ssd drives warrants the goods against defects in design, materials and workmanship for the period of 12 months from the date of delivery on the terms detailed in ssd drives standard conditions of sale ia058393c. Ssd drives reserves the right to change the content and product specific...

  • Page 3: Requirements

    Cont.3 requirements important: please read this information before installing the equipment. Intended users this manual is to be made available to all persons who are required to install, configure or service equipment described herein, or any other associated operation. The information given is int...

  • Page 4: Hazards

    Cont.4 hazards warning! This equipment can endanger life through rotating machinery and high voltages. Failure to observe the following will constitute an electrical shock hazard. This is a product of the restricted sales distribution class according to iec 61800-3. In a domestic environment this pr...

  • Page 5: Contents

    Contents contents page cont.5 chapter 1 g e t t i n g s t a r t e d introduction .................................................................................................. 1-1 equipment inspection ................................................................................... 1-1 packagi...

  • Page 6: Contents

    Contents contents page cont.6 optional equipment ................................................................................... 3-19 x system board .....................................................................................3-19 x encoder connections ......................................

  • Page 7: Contents

    Contents contents page cont.7 starting methods ...................................................................................................4-14 x starting several drives simultaneously .................................................4-15 x single wire logic starting.............................

  • Page 8: Contents

    Contents contents page cont.8 power-up key combinations ...................................................................... 5-21 resetting to factory defaults (2-button reset)...........................................................5-21 changing the product code (3-button reset)...................

  • Page 9: Contents

    Contents contents page cont.9 internal dynamic brake switch (frame e)................................................................8-19 internal dynamic brake switch (frame f)................................................................8-20 control terminals .......................................

  • Page 10: Contents

    Contents contents page cont.10 x input fuse ratings (north america) ......................................................9-10 european directives and the ce mark........................................................ 9-11 ce marking for low voltage directive ..........................................

  • Page 11: Etting

    Getting started 1-1 690+ series ac drive 1 g etting s tarted introduction the 690+ series ac drive is designed for speed control of standard 3-phase induction motors. Larger models are available in a range of ratings for constant torque and quadratic torque applications. This dual mode feature provi...

  • Page 12: About This Manual

    1-2 getting started 690+ series ac drive about this manual this manual is intended for use by the installer, user and programmer of the 690+ drive. It assumes a reasonable level of understanding in these three disciplines. Note: please read all safety information before proceeding with the installat...

  • Page 13

    Getting started 1-3 690+ series ac drive information for users without a keypad this symbol identifies important text for users operating the drive using the default (factory) set- up. If the text is italic, such as this, then the information is especially for users without the keypad or suitable pc...

  • Page 14: Verview Of The

    An overview of the drive 2-1 690+ series ac drive 2 a n o verview of the d rive component identification 8 2 4 5 3 13 10 14 12 front view (with items removed) 11 15 7 16 1 9 17 6 figure 2-1 690+ ac drive, frame b 0.75 - 4.0kw 1 main drive assembly 10 control terminals 2 top cover (optional) 11 power...

  • Page 15

    2-2 an overview of the drive 690+ series ac drive 2 8 15 14 4 13 12 9 16 10 11 front view (with items removed) 1 6 3 16 5 17 7 figure 2-2 690+ ac drive, frame c 5.5 - 11.0kw 1 main drive assembly 10 power terminals 2 top cover (optional) 11 earthing points 3 terminal cover retaining screw 12 keypad ...

  • Page 16

    An overview of the drive 2-3 690+ series ac drive 16 15 19 18 2 3 8 14 10 21 11 12 front view (with items removed) 13 13 1 17 4 9 5 20 6 22 7 figure 2-3 690+ ac drive, frame d 15 - 22kw 1 main drive assembly 12 earthing points 2 lower front cover retaining screw 13 chassis fan 3 lower front cover 14...

  • Page 17

    2-4 an overview of the drive 690+ series ac drive 18 16 15 8 19 1 2 3 20 13 10 17 11 front view (with items removed) 14 13 12 14 6 4 5 4 9 21 22 7 figure 2-4 690+ ac drive, frame e 30 - 45kw 1 main drive assembly 13 chassis fan 2 lower front cover retaining screw 14 power board fan 3 lower front cov...

  • Page 18

    An overview of the drive 2-5 690+ series ac drive 1 4 5 10 16 11 front view (with items removed) 6 18 19 12 9 4 2 3 17 15 8 7 14 20 13 21 figure 2-5 690+ ac drive, frame f 55 - 90kw 1 main drive assembly 11 power terminals 2 lower front cover retaining screw 12 earthing points 3 lower front cover 13...

  • Page 19: Control Features

    2-6 an overview of the drive 690+ series ac drive control features the drive is fully-featured when controlled using the optional keypad (or a suitable pc programming tool). The `general’ control features below are not user-selectable when the unit is controlled using the analog and digital inputs a...

  • Page 20: Functional Overview

    An overview of the drive 2-7 690+ series ac drive functional overview 14 13 12 11 10 9 8 7 6 5 4 3 2 1 processor control control terminals 18 17 16 15 20 19 relay 24 23 22 21 26 25 6901 programming port rs232 operator interface station interface technology option interface technology option technolo...

  • Page 21: Power Board/stack

    2-8 an overview of the drive 690+ series ac drive filter board (frame b only) this two-stage filter consists of common and differential mode elements. It attenuates the drive noise produced on to the mains supply. Mains supply is applied to terminals l1, l2 (n) and l3. Power board/stack dc link capa...

  • Page 22: Nstalling The

    Installing the drive 3-1 690+ series ac drive 3 i nstalling the d rive important: read chapter 9: “certification for the drive” before installing this unit. Mechanical installation w h w 1 heat sink control d h1 h2 top cover increased height shown by h2 approximate frame c shown for illustration pur...

  • Page 23

    3-2 installing the drive 690+ series ac drive generated by other adjacent equipment is not transmitted to the drive. Be aware that other equipment may have its own clearance requirements. When mounting two or more 690+ units together, these clearances are additive. Ensure that the mounting surface i...

  • Page 24

    Installing the drive 3-3 690+ series ac drive minimum air clearance (frame c) cubicle-mount product/application (frame c) (europe: ip2x, usa/canada: open type). The drive, without the top cover fitted, must be mounted in a suitable cubicle. Control heat sink j k l m forced air flow figure 3-4 air cl...

  • Page 25

    3-4 installing the drive 690+ series ac drive through-panel mount product/application (frame c) (europe: ip2x, usa/canada: open type). The drive, without the top cover fitted, can be mounted in a suitable cubicle. J control heat sink k l m forced air flow panel n p figure 3-6 air clearance for a thr...

  • Page 26

    Installing the drive 3-5 690+ series ac drive minimum air clearance (frame d) cubicle-mount product/application (frame d) (europe: ip2x, usa/canada: open type). The drive, without the top cover fitted, must be mounted in a suitable cubicle. J k l m isolated forced air flows figure 3-7 air clearance ...

  • Page 27

    3-6 installing the drive 690+ series ac drive through-panel mount product/application (frame d) (europe: ip2x, usa/canada: open type). The drive, without the top cover fitted, can be mounted in a suitable cubicle. J k l m isolated forced air flows panel p n figure 3-9 air clearance for a through-pan...

  • Page 28

    Installing the drive 3-7 690+ series ac drive minimum air clearance (frame e) cubicle-mount product/application (frame e) (europe: ip2x, usa/canada: open type). The drive, without the top cover fitted, must be mounted in a suitable cubicle. J k l isolated forced air flows m figure 3-10 air clearance...

  • Page 29

    3-8 installing the drive 690+ series ac drive through-panel mount product/application (frame e) (europe: ip2x, usa/canada: open type). The drive, without the top cover fitted, can be through-panel mounted in a suitable cubicle. J k l m panel isolated forced air flows p n figure 3-12 air clearance fo...

  • Page 30

    Installing the drive 3-9 690+ series ac drive through-panel cutout details.

  • Page 31

    3-10 installing the drive 690+ series ac drive minimum air clearance (frame f) note: there is no through panel-mount capability for the 690f. Cubicle-mount product/application (frame f) (europe: ip2x, usa/canada: open type). The drive must be mounted in a suitable cubicle. J k l m heat sink control ...

  • Page 32

    Installing the drive 3-11 690+ series ac drive duct kit installation diagram.

  • Page 33: Electrical Installation

    3-12 installing the drive 690+ series ac drive electrical installation important: please read the safety information on page cont. 3 & 4 before proceeding. Warning! Ensure that all wiring is electrically isolated and cannot be made “live” unintentionally by other personnel. Note: refer to chapter 8:...

  • Page 34: Cable Gland Requirements

    Installing the drive 3-13 690+ series ac drive cable gland requirements use a metal gland to connect to the internally earthed gland plate. It must be capable of securing a 360 degree screened connection to give emc compliance. A 360 degree screened connection can be achieved as shown. Figure 3-15 3...

  • Page 35

    3-14 installing the drive 690+ series ac drive power wiring connections (frame b) l1 l2/n dc+ dbr dc- m1/u m2/v m3/w brake resistor power supply motor pe1 pe2 1 2 3 3 (maximum motor cable length 50m) l1 l2 dc+ dbr dc- m1/u m2/v m3/w brake resistor l3 power supply motor pe1 pe2 1 1 2 1 3 (maximum mot...

  • Page 36

    Installing the drive 3-15 690+ series ac drive power wiring connections (frame d) brake resistor 3ph pe l1 l2 l3 m brake resistor and cable must be screened if not fitted inside a control cubicle pe1 pe2 power board dbr+ dbr- l1 l2 l3 dc+ dc- m1/u m2/v m3/w all screens terminated using a gland at th...

  • Page 37: Motor Thermistor Connections

    3-16 installing the drive 690+ series ac drive power wiring connections (frame f) brake resistor 3ph pe l1 l2 l3 m pe1 dbr+ dbr- l1 l2 l3 dc+ dc- m1/u m2/v m3/w terminate all control cable screens using a gland at the gland plate auxiliary supply motor thermistor mot/ temp (on control board support ...

  • Page 38: Control Wiring Connections

    Installing the drive 3-17 690+ series ac drive control wiring connections all 690+ series ac drives have the same control wiring connections. Note: use screened control cables to comply with emc requirements. All screens terminated using a gland at the gland plate. 1. Feed the control cables into th...

  • Page 39: Terminal Tightening Torques

    3-18 installing the drive 690+ series ac drive terminal block acceptance sizes wire sizes for europe should be chosen with respect to the operating conditions and your local national electrical safety installation requirements. Local wiring regulations always take precedence. For north american ul w...

  • Page 40: Optional Equipment

    Installing the drive 3-19 690+ series ac drive optional equipment system board with this factory-fitted expansion board, the 690+ drive is suitable for high-end web processing and mini plc replacement applications. The following features are provided: x converts ain1-4 in to high resolution (12-bit ...

  • Page 41

    3-20 installing the drive 690+ series ac drive encoder connections take special care wiring the encoders to the system board due to the low level of the signals. All wiring to the system board should be made in screened cable. Use cable with an overall screen and a screen over each individual pair. ...

  • Page 42

    Installing the drive 3-21 690+ series ac drive technology options note: optional equipment is fitted to frames c, d, e and f in very similar ways, but because of its compact size, frame b is a special case. Remote operator station speed option comms option feedback remote operator station frame d il...

  • Page 43

    3-22 installing the drive 690+ series ac drive warning! Isolate the drive before fitting or removing the option. There are two technology options: 1. Speed feedback 2. Communications these are plugged into the two positions, as illustrated on the previous page. All technology options are designed as...

  • Page 44

    Installing the drive 3-23 690+ series ac drive 104mm 96.4 48.2 27 10.5 4.0 132. 5 40 50. 5 86. 5 template 30 cut-out fitting the remote 6901 keypad the 6052 mounting kit is required to remote-mount a 6901 keypad. It is possible to: x remote-mount the drive-mounted keypad using the port(s) illustrate...

  • Page 45

    3-24 installing the drive 690+ series ac drive top cover this can be fitted to wall-mounted 690+ units to give improved compliance ratings. Refer to chapter 8: “technical specifications” - environmental details. The top cover must be correctly fitted and secured with screw(s). Note: the maximum oper...

  • Page 46

    Installing the drive 3-25 690+ series ac drive north american standard dynamic braking resistor kits the dynamic braking resistor kits were designed for stopping a motor at full load current from base speed with two times motor inertia, three times in rapid succession in accordance with nema ics 3-3...

  • Page 47

    3-26 installing the drive 690+ series ac drive 0 20 40 60 80 100 120 0 25 50 75 100 125 150 175 200 ambient temp (c) % of rated power chassis mounted free air figure 3-19 brake resistor derating graph external ac supply emc filter warning! Do not use an internal ac supply emc filter with supplies th...

  • Page 48

    Installing the drive 3-27 690+ series ac drive footprint/bookcase mounting filters for frame c, d, e & f these filters can be both footprint and bookcase mounted. They are suitable for wall or cubicle mount, but the filter must be fitted with the appropriate gland box when wall mounted. The filters ...

  • Page 49

    3-28 installing the drive 690+ series ac drive figure 3-20 footprint/bookcase mounting filters (generic drawing).

  • Page 50

    Installing the drive 3-29 690+ series ac drive figure 3-21 gland box for footprint/bookcase mounting filters (generic drawing).

  • Page 51

    3-30 installing the drive 690+ series ac drive emc motor output filter this can help the drive achieve emc and filter thermal conformance. It also ensures longer motor life by reducing the high voltage slew rate and overvoltage stresses. Mount the filter as close to the vsd as possible. Please refer...

  • Page 52: Perating The

    Operating the drive 4-1 690+ series ac drive 4 o perating the d rive by default, the drive will operate in remote start/stop and remote speed control. Analog and digital inputs and outputs are selected to control the unit. The drive will operate as an open-loop drive. No set-up or tuning is required...

  • Page 53: Control Philosophy

    4-2 operating the drive 690+ series ac drive control philosophy there are four ways to control the drive using remote and local control: analog and digital inputs and outputs pc running configed lite or other suitable software technology remote control 690+ inverter using 690+ inverter using 690+ in...

  • Page 54

    Operating the drive 4-3 690+ series ac drive note: start/stop is also known as “sequencing”. Speed control is also known as “reference generation”. Selecting local or remote control if the default combination of remote start/stop and speed control is not suitable for your application, follow the ins...

  • Page 55: Initial Start-Up Routines

    4-4 operating the drive 690+ series ac drive initial start-up routines warning! Unpredictable motion, especially if motor parameters are incorrect. Ensure no personnel are in the vicinity of the motor or any connected machinery. Ensure that no machinery connected to the motor will be damaged by unpr...

  • Page 56

    Operating the drive 4-5 690+ series ac drive table 4-1 status indications given by the blank cover health and run leds routine 2: local control using the keypad note: refer to chapter 5: “the keypad” to familiarise yourself with the keypad’s led indications, and how to use the keys and menu structur...

  • Page 57

    4-6 operating the drive 690+ series ac drive set-up as an open-loop drive (v/f fluxing) the parameters from the quick setup menu most likely to require attention in this control mode (volts / hz) are shown below. Tag quick set-up parameters default brief description 1105 control mode volts / hz sele...

  • Page 58: The Autotune Feature

    Operating the drive 4-7 690+ series ac drive set-up using the closed-loop vector mode warning! When the drive is run for the first time the direction of rotation will be unknown, the drive may run inconsistently, and the speed control may not operate. In this mode, speed feedback signals from the mo...

  • Page 59

    4-8 operating the drive 690+ series ac drive parameter description note leakage induc per phase stator leakage inductance mutual induc per phase mutual inductance rotor time const rotor time constant this is identified from magnetising current and motor nameplate rpm for further information on the f...

  • Page 60

    Operating the drive 4-9 690+ series ac drive performing a stationary autotune before starting the stationary autotune, you must enter the value of magnetising current for the motor. This may be available on the motor nameplate. If not, you may need to contact the motor supplier. 1. In the autotune m...

  • Page 61

    4-10 operating the drive 690+ series ac drive the start/stop mode explained the default configuration below shows the drive in remote control, (using the analog and digital inputs and outputs). This example will be referred to in the following explanations. Start/stop controlled remotely in the conf...

  • Page 62: Normal Stopping Methods

    Operating the drive 4-11 690+ series ac drive start/stop controlled locally the reference value is set by the setpoint (local) parameter. The direction of rotation is controlled by the dir key (forward/reverse) on the keypad. When the run key is pressed the speed demand ramps up to the reference val...

  • Page 63

    4-12 operating the drive 690+ series ac drive ramp to stop when a stop command is received, the drive decelerates from its actual speed towards zero for the programmed decel time time. When this time has elapsed, speed trim is ramped to 0% in the programmed stop time time. Note: if speed trim does n...

  • Page 64: Advanced Stopping Methods

    Operating the drive 4-13 690+ series ac drive advanced stopping methods the drive can be selected to not fast stop or to not coast stop. The stopping procedure is unaffected by local or remote sequencing options. Forced fast stop the not fast stop mode overrides the run fwd, run rev and jog inputs i...

  • Page 65: Starting Methods

    4-14 operating the drive 690+ series ac drive logic stopping the drive can be stopped by setting the not stop to false for a short time, (>100 ms). The stop sequence continues even if the not stop signal goes inactive before the drive is stopped. Various combinations of stop logic are shown below. S...

  • Page 66

    Operating the drive 4-15 690+ series ac drive the methods below can be used when the drive has macro 1, 2, 3 or 4 installed. The default configuration view above caters for single, two, and three wire logic starting without rewiring. Note that the not stop parameter is active (false - not wired to),...

  • Page 67

    4-16 operating the drive 690+ series ac drive.

  • Page 68: Eypad

    The keypad 5-1 690+ series ac drive 5 t he k eypad connecting the keypad the keypad is a plug-in mmi (man-machine interface) option that allows full use of the drive’s features. It provides for local control of the drive, monitoring, and complete access for application programming. Insert the keypad...

  • Page 69: Control Key Definitions

    5-2 the keypad 690+ series ac drive controlling the drive using the keypad control key definitions note: refer to chapter 4: “operating the drive” for more detail about remote and local modes. Keys for programming the drive note: see “navigating the menu system”, page 5-4 for a quick-start to using ...

  • Page 70: Led Indications

    The keypad 5-3 690+ series ac drive led indications there are seven leds that indicate the status of the drive. Each led is considered to operate in three different ways: the leds are labelled health, local (as seq and ref), fwd, rev, run, and stop. Combinations of these leds have the following mean...

  • Page 71: The Menu System

    5-4 the keypad 690+ series ac drive the menu system the menu system is divided into a `tree’ structure with 5 menu levels. Menu level 1 is at the top of the tree. The keypad has selectable “viewing levels” which can restrict the view of the menu system. Below is a simple description of the menus at ...

  • Page 72: Changing A Parameter Value

    The keypad 5-5 690+ series ac drive changing a parameter value refer to “the menu system map to see how the full menu is mapped. Each menu contains parameters. With the parameter you want on view, press m to begin editing. The up ( ▲) and down (▼) keys will now change the parameter/function value. P...

  • Page 73: The Menu System Map

    5-6 the keypad 690+ series ac drive the menu system map note: when view level is set to operator, the prog key also toggles to the view level parameter in the quick setup menu. This can be password protected. Inputs & outputs analog input digital input analog output digital output quick setup menu a...

  • Page 74

    The keypad 5-7 690+ series ac drive motor control seq & ref auto restart comms control local control reference reference jog reference ramp reference stop sequencing logic trips setpoint funcs filter filter 1 filter 2 linear ramp minimum speed pid preset raise/lower skip frequencies s-ramp zero spee...

  • Page 75: The Prog Key

    5-8 the keypad 690+ series ac drive the prog key the prog key toggles between the operator menu and any other menu, remembering and returning to previous positions in each menu. As you press the prog key, the title of the menu you are about to enter is displayed, i.E. Operator or for example diagnos...

  • Page 76: The Operator Menu

    The keypad 5-9 690+ series ac drive the operator menu you can create 16 “custom screens” for display in the operator menu at level 1. Each screen contains: x a top line of sixteen characters x user-definable units x user-selectable scaling factor x user selectable limits x user selectable coefficien...

  • Page 77: String Entry

    5-10 the keypad 690+ series ac drive string entry customising the parameter name to enter a string: x press the m key to begin entering a character. X use the ( ▲) and down (▼) keys to scroll through the character set for each of the character spaces. If a key is not pressed within 2 seconds, the cu...

  • Page 78: The Diagnostics Menu

    The keypad 5-11 690+ series ac drive the diagnostics menu diagnostics are used to monitor the status of the drive, internal variables, and its inputs and outputs. The table below describes the parameters contained in the diagnostics menu at level 1. Ranges are given as “—.Xx %”, for example, indicat...

  • Page 79

    5-12 the keypad 690+ series ac drive the diagnostics menu direct input tag no. 1205 range: — .Xx % the value of the direct input, after scaling and clamping. (refer to the speed loop function block) torq dmd isolate tag no. 1202 range: false / true speed control mode and torque control mode selectio...

  • Page 80

    The keypad 5-13 690+ series ac drive the diagnostics menu active trips tag no. 4 range: 0000 to ffff indicates which trips are currently active. These parameters are a coded representation of the trip status. (refer to the trips status function block) active trips + tag no. 740 range: 0000 to ffff i...

  • Page 81

    5-14 the keypad 690+ series ac drive the diagnostics menu digital input 7 tag no. 728 range: false / true (value) the true or false input, (after any inversion). (refer to the digital input function block) external trip tag no. 234 range: false / true (external) a general purpose signal designed to ...

  • Page 82: The Quick Setup Menu

    The keypad 5-15 690+ series ac drive the quick setup menu by loading a different macro, you are installing the default settings for that macro’s application. Once a macro has been loaded (or the default macro 1 is used), the parameters most likely to require attention are contained in the quick setu...

  • Page 83: The System Menu

    5-16 the keypad 690+ series ac drive the system menu saving/restoring/deleting your application caution on power-up, the drive will always run application. Hint: the default application supplied with the drive is a copy of macro 1. Saving your current configuration to application will ensure that it...

  • Page 84

    The keypad 5-17 690+ series ac drive new config name use the new config name parameter to create a new config name. The keypad provides a default name, application, for you to save your application in. You can save more than one application using different names, e.G. Pump 1, pump 2. To enter a conf...

  • Page 85: Selecting The Language

    5-18 the keypad 690+ series ac drive selecting the language this option selects a different display language. English language language other language other ▼ m e ▲ english language Æ Æ the available languages are: english, german, french, spanish, italian, swedish, polish, portuguese. Special menu ...

  • Page 86: Quick Tag Information

    The keypad 5-19 690+ series ac drive quick tag information with a parameter displayed, hold down the m key for approximately 3 seconds to display the parameter’s tag number (a message may be displayed during this time). Ramp time 100.00% ramp time 100.00% m hold for 3 seconds ramp time tag 326 e qui...

  • Page 87: Password Protection

    5-20 the keypad 690+ series ac drive password protection when activated, the password prevents unauthorised parameter modification by making all parameters “read-only”. If you attempt to modify a password protected parameter, you will be prompted for the password. The password protection is activate...

  • Page 88: Power-Up Key Combinations

    The keypad 5-21 690+ series ac drive power-up key combinations resetting to factory defaults (2-button reset) a special key combination restores to the drive the current product code default values and macro 1 parameter values. This feature is only available at power-up as a security measure. Hold d...

  • Page 89

    5-22 the keypad 690+ series ac drive power board ▼ ▲ ▲ e prog hold m e power board 5.5kw 400v power board ????Kw ???V power board ????Kw ???V power data corrupt e e welcome screen language defaults loaded hold down the keys opposite: power-up the drive, continue to hold for at least 2 seconds config...

  • Page 90: Rips and

    Trips and fault finding 6-1 690+ series ac drive 6 t rips and f ault f inding trips what happens when a trip occurs when a trip occurs, the drive’s power stage is immediately disabled causing the motor and load to coast to a stop. The trip is latched until action is taken to reset it. This ensures t...

  • Page 91

    6-2 trips and fault finding 690+ series ac drive using the keypad to manage trips trip messages if the drive trips, then the display immediately shows a message indicating the reason for the trip. The possible trip messages are given in the table below. Trip message and meaning possible reason for t...

  • Page 92

    Trips and fault finding 6-3 690+ series ac drive trip message and meaning possible reason for trip lost comms comms timeout parameter set too short (refer to comms control menu at level 3) contactor fbk the contactor closed input in the sequencing logic function block remained false after a run comm...

  • Page 93

    6-4 trips and fault finding 690+ series ac drive trip message and meaning possible reason for trip mains volts low the mains input voltage is not sufficient to carry out the autotune. Re-try when the mains has recovered. Not at speed the motor was unable to reach the required speed to carry out the ...

  • Page 94: Checksum Fail

    Trips and fault finding 6-5 690+ series ac drive automatic trip reset using the keypad, the drive can be configured to automatically attempt to reset a trip when an attempt is made to start driving the motor, or after a preset time once the trip condition has occurred. The following function blocks ...

  • Page 95: Fault Finding

    6-6 trips and fault finding 690+ series ac drive fault finding problem possible cause remedy drive will not power-up fuse blown check supply details, replace with correct fuse. Check product code against model no. Faulty cabling check all connections are correct and secure. Check cable continuity dr...

  • Page 96: Outine

    Routine maintenance and repair 7-1 690+ series ac drive 7 r outine m aintenance and r epair routine maintenance periodically inspect the drive for build-up of dust or obstructions that may affect ventilation of the unit. Remove this using dry air. Repair there are no user-serviceable components. Imp...

  • Page 97

    7-2 routine maintenance and repair 690+ series ac drive.

  • Page 98: Echnical

    Technical specifications 8-1 690+ series ac drive 8 t echnical s pecifications understanding the product code model number (europe) the unit is fully identified using a twelve block alphanumeric code which records how the drive was calibrated, and its various settings when dispatched from the factor...

  • Page 99

    8-2 technical specifications 690+ series ac drive frame b – model number (europe) block no. Variable description 7 xx two characters specifying the user interface language including operating frequency. These characters are the same as used for computer keyboard specifications: fr french (50hz) gr g...

  • Page 100

    Technical specifications 8-3 690+ series ac drive frame c, d, e, f – model number (europe) block no. Variable description 4 xxxx four digits specifying the mechanical package including livery and mechanical package style: first two digits livery 00 standard ssd drives livery 05 distributor livery (0...

  • Page 101

    8-4 technical specifications 690+ series ac drive catalog number (north america) the unit is identified using a 6 block alphanumeric code which records how the drive was calibrated, and its various settings when dispatched from the factory. The product code appears as the “cat no.”. Each block of th...

  • Page 102: Environmental Details

    Technical specifications 8-5 690+ series ac drive environmental details operating temperature constant quadratic operating temperature is defined as the ambient temperature to the immediate surround of the drive, when the drive and other equipment adjacent to it is operating at worst case conditions...

  • Page 103: Cooling Fans

    8-6 technical specifications 690+ series ac drive cabling requirements for emc compliance power supply cable motor cable external ac supply emc filter to drive cable brake resistor cable signal/control cable cable type (for emc compliance) unscreened screened/ armoured screened/ armoured screened/ a...

  • Page 104

    Technical specifications 8-7 690+ series ac drive electrical ratings (230v build variant) power supply = 220-240v ±10%, 50/60hz r5% motor power, output current and input current must not be exceeded under steady state operating conditions. Operation at 208v r10% (frames c, d, e & f) nominal motor po...

  • Page 105

    8-8 technical specifications 690+ series ac drive electrical ratings (230v build variant) power supply = 220-240v ±10%, 50/60hz r5% motor power, output current and input current must not be exceeded under steady state operating conditions. Operation at 208v r10% (frames c, d, e & f) nominal motor po...

  • Page 106

    Technical specifications 8-9 690+ series ac drive electrical ratings (400v build variant) power supply = 380-460v ±10%, 50/60hz r5% motor power, output current and input current must not be exceeded under steady state operating conditions. Model number (europe) catalog number (north america) motor p...

  • Page 107

    8-10 technical specifications 690+ series ac drive electrical ratings (400v build variant) power supply = 380-460v ±10%, 50/60hz r5% motor power, output current and input current must not be exceeded under steady state operating conditions. Model number (europe) catalog number (north america) motor ...

  • Page 108

    Technical specifications 8-11 690+ series ac drive electrical ratings (400v build variant) power supply = 380-460v ±10%, 50/60hz r5% motor power, output current and input current must not be exceeded under steady state operating conditions. Model number (europe) catalog number (north america) motor ...

  • Page 109

    8-12 technical specifications 690+ series ac drive electrical ratings (500v build variant) power supply = 380-500v ±10%, 50/60hz r5% 500v unit full power ratings are only available at 500v. The unit can be operated between 380-500v supply voltage with reduced output power below 500v. Motor power, ou...

  • Page 110

    Technical specifications 8-13 690+ series ac drive electrical ratings (500v build variant) power supply = 380-500v ±10%, 50/60hz r5% 500v unit full power ratings are only available at 500v. The unit can be operated between 380-500v supply voltage with reduced output power below 500v. Motor power, ou...

  • Page 111: Input Fuse Ratings (Europe)

    8-14 technical specifications 690+ series ac drive input fuse ratings (europe) refer to chapter 9 for north american fuse ratings. Product code input fuse rating (a) product code input fuse rating (a) model number constant quadratic model number constant quadratic 230v build variant 220-240v ±10%, 4...

  • Page 112: Emc Compliance

    Technical specifications 8-15 690+ series ac drive external ac supply (rfi) filters drive filter part no. Motor power (kw/hp) phase watt loss (w) fault leakage current (ma) current (a) maximum supply voltage (v) emc performance class maximum motor cable length (m) co467841u020 (tn filter) 10 36 480 ...

  • Page 113

    8-16 technical specifications 690+ series ac drive internal dynamic brake switch (frame b) model number (europe) motor power (kw/hp) brake switch peak current (a) peak brake dissipation (kw/hp) minimum brake resistor value (:) 100% duty continuous 230v build variant: 220-240v ±10% dc link brake volt...

  • Page 114

    Technical specifications 8-17 690+ series ac drive internal dynamic brake switch (frame d) model number (europe) motor power (kw/hp) brake switch peak current (a) peak brake dissipation (kw/hp) brake switch continuous current (a) continuous brake dissipation (kw/hp) minimum brake resistor value (:) ...

  • Page 115

    8-18 technical specifications 690+ series ac drive internal dynamic brake switch (frame f) model number (europe) motor power (kw/hp) brake switch peak current (a) peak brake dissipation (kw/hp) brake switch continuous current (a) continuous brake dissipation (kw/hp) minimum brake resistor value (:) ...

  • Page 116: Control Terminals

    Technical specifications 8-19 690+ series ac drive control terminals terminal no. Name range description (default functions are for macro 1) analog i/o terminal block this is a 10-way connector carrying all customer analog i/o. 1 0v 0v reference for analog i/o 2 ain1 (speed) 0-10v, r10v, 0-20v 0-20m...

  • Page 117

    8-20 technical specifications 690+ series ac drive system board terminals (option) terminal no. Name range description (default functions are for macro 1) 1 external 0v user-supplied 0v reference 2 digio11 configurable digital input/output 3 digio12 configurable digital input/output 4 digio13 config...

  • Page 118: Analog Inputs/outputs

    Technical specifications 8-21 690+ series ac drive analog inputs/outputs inputs output range 0-10v, r10v, 0-20ma or 4-20ma (range set in software) 0-10v (10ma maximum), 0-20ma or 4-20ma (range set in software) impedance voltage range = 47k: current range = 220: voltage range = 100: current range = 1...

  • Page 119

    8-22 technical specifications 690+ series ac drive supply harmonic analysis (frame b constant) (with or without the internal filter) assumptions: 10000a short circuit supply capability , equivalent to 73 ph supply impedance at 400v where q 1n is the rated rms value of the fundamental voltage of the ...

  • Page 120

    Technical specifications 8-23 690+ series ac drive supply harmonic analysis (frame c constant) assumptions: 10000a short circuit supply capability , equivalent to 73 ph supply impedance at 400v where q 1n is the rated rms value of the fundamental voltage of the supply transformer. The results confor...

  • Page 121

    8-24 technical specifications 690+ series ac drive supply harmonic analysis (frame c quadratic) assumptions: 10000a short circuit supply capability , equivalent to 73 ph supply impedance at 400v where q 1n is the rated rms value of the fundamental voltage of the supply transformer. The results confo...

  • Page 122

    Technical specifications 8-25 690+ series ac drive supply harmonic analysis (frame d constant) assumptions: 10000a short circuit supply capability , equivalent to 73 ph supply impedance at 400v where q 1n is the rated rms value of the fundamental voltage of the supply transformer. The results confor...

  • Page 123

    8-26 technical specifications 690+ series ac drive supply harmonic analysis (frame d quadratic) assumptions: 10000a short circuit supply capability , equivalent to 73 ph supply impedance at 400v where q 1n is the rated rms value of the fundamental voltage of the supply transformer. The results confo...

  • Page 124

    Technical specifications 8-27 690+ series ac drive supply harmonic analysis (frame e constant) assumptions: 10000a short circuit supply capability , equivalent to 73 ph supply impedance at 400v where q 1n is the rated rms value of the fundamental voltage of the supply transformer. The results confor...

  • Page 125

    8-28 technical specifications 690+ series ac drive supply harmonic analysis (frame e quadratic) assumptions: 10000a short circuit supply capability , equivalent to 73 ph supply impedance at 400v where q 1n is the rated rms value of the fundamental voltage of the supply transformer. The results confo...

  • Page 126

    Technical specifications 8-29 690+ series ac drive supply harmonic analysis (frame f constant) assumptions: 10000a short circuit supply capability , equivalent to 73 ph supply impedance at 400v where q 1n is the rated rms value of the fundamental voltage of the supply transformer. The results confor...

  • Page 127

    8-30 technical specifications 690+ series ac drive supply harmonic analysis (frame f quadratic) assumptions: 10000a short circuit supply capability , equivalent to 73 ph supply impedance at 400v where q 1n is the rated rms value of the fundamental voltage of the supply transformer. The results confo...

  • Page 128: Ertification For The

    Certification for the drive 9-1 690+ series ac drive 9 c ertification for the d rive requirements for emc compliance all variable speed drives (vsds) potentially produce electrical emissions which are radiated into the environment and conducted back into the ac supply. Vsds are inherently immune to ...

  • Page 129: Cabling Requirements

    9-2 certification for the drive 690+ series ac drive control and signal cables for the encoder, all analog inputs, and communications require screening with the screen connected only at the vsd end. However, if high frequency noise is still a problem, earth screen at the non vsd end via a 0.1 pf cap...

  • Page 130: Emc Installation Options

    Certification for the drive 9-3 690+ series ac drive emc installation options the unit, when installed for class a or class b operation, will be compliant with en55011 (1991)/ en55022 (1994) for radiated emissions, as described below. Screening & earthing (wall mounted, class a) important: this unit...

  • Page 131

    9-4 certification for the drive 690+ series ac drive single vsd - single motor apply a single point series earthing strategy for a single vsd mounted in a cubicle as shown. The protective earth connection (pe) to the motor must be run inside the screened cable between the motor and vsd and be connec...

  • Page 132

    Certification for the drive 9-5 690+ series ac drive sensitive equipment the proximity of the source and victim circuit has a large effect on radiated coupling. The electromagnetic fields produced by vsds falls off rapidly with distance from the cabling/cubicle. Remember that the radiated fields fro...

  • Page 133

    9-6 certification for the drive 690+ series ac drive requirements for ul compliance solid-state motor overload protection these devices provide class 10 motor overload protection. The maximum internal overload protection level (current limit) is 150% for 60 seconds in constant mode, and 110% for 60s...

  • Page 134

    Certification for the drive 9-7 690+ series ac drive recommended wire sizes north american wire sizes (awg) are based on nec/nfpa-70 for ampacities of thermoplastic-insulated (75ºc) copper conductors assuming not more than three current-carrying conductors in raceway or cable, based on ambient tempe...

  • Page 135

    9-8 certification for the drive 690+ series ac drive frame d terminal acceptance range: 14-4 awg model catalog code for north america power input awg power output awg brake output awg 230v build variant: 220-240v ±10% constant 690+/0015/230/.. 6 6 10 690+/0020/230/.. 4 4 10 690+/0025/230/.. 4 4 10 q...

  • Page 136

    Certification for the drive 9-9 690+ series ac drive frame f terminal acceptance range: 2awg-250kcmil model catalog code for north america power input awg power output awg brake output awg 230v build variant: 220-240v ±10% constant 690+/0040/230/.. 1 1 8 690+/0050/230/.. 2/0 2/0 8 690+/0060/230/.. 3...

  • Page 137

    9-10 certification for the drive 690+ series ac drive input fuse ratings (north america) catalog number input fuse rating (a) catalog number input fuse rating (a) constant quadratic constant quadratic 230v build variant 220-240v ±10%, 45-65hz * frame b frame c 690+/0001/230../1 15 -- 690+/0007/230.....

  • Page 138: Pplication

    Application notes 10-1 690+ series ac drive 1 0 a pplication n otes application advice is available through our technical support department, who can also arrange for on-site assistance if required. Refer to the back cover of this manual for the address of your local ssd drives company. X always use...

  • Page 139: Using Output Contactors

    10-2 application notes 690+ series ac drive line chokes may be used to reduce the harmonic content of the supply current where this a particular requirement of the application or where greater protection from mains borne transients is required. Using output contactors the use of output contactors is...

  • Page 140: Dynamic Braking

    Application notes 10-3 690+ series ac drive using multiple motors on a single drive a single large drive can be used to supply several smaller motors provided that each individual motor has overload protection. Note: conventional v/f control strategy must be enabled for use with parallel motors. (se...

  • Page 141: High Starting Torque

    10-4 application notes 690+ series ac drive the dynamic braking option is a pcb with an extra igbt power device fitted. It is fitted inside the drive package and is connected to the negative side of the dc link. When the dc link voltage rises above that specified for each frame size (chapter 8: “tec...

  • Page 142

    Application notes 10-5 690+ series ac drive +10v 0v initial diameter potentiometer +24v set diameter pushbutton +24v ultrasonic sensor line zero speed relay drive drive figure 10-3 roll diameter the left hand diagram above shows a simple, low accuracy way of pre-setting the roll diameter. Here, a po...

  • Page 143: Basic Set-Up Instruction

    10-6 application notes 690+ series ac drive diameter calc. Winder speed calc calculated diameter line reference line speed ramp calculated reel speed reference before pid trim web must never slip on these line reference rolls reel speed reel drive must never slip default alternative figure 10-4 line...

  • Page 144: Equations

    Application notes 10-7 690+ series ac drive set-up with no web connected to the winder the majority of the drive set-up should be performed without web connected to the centre winder. This allows the winding spindle to rotate freely, without being restrained by the web. Before configuring the closed...

  • Page 145

    10-8 application notes 690+ series ac drive metric units the following si units are used to produce the equations shown below. Tension - kilograms force (kgf) torque - newton metres (nm) line speed - metres/sec (ms-1) line accel - metres/sec2 (ms-2) rotation speed - rpm (rpm) roll diameter - metres ...

  • Page 146

    Application notes 10-9 690+ series ac drive motor torque the worst case motor torque will exist for the following conditions: maximum roll diameter maximum acceleration rate maximum roll width maximum material tension maximum roll mass torque tension roll diameter torque roll mass line accel roll di...

  • Page 147: Single Motor System

    10-10 application notes 690+ series ac drive 4-q regen control/common dc bus applications note: the 4-q regen control mode is available to all units that use software version 5.1 or greater (4-q regen : 4 quadrant regenerative) a and display “/007” in block 12 of the product code (europe), indicatin...

  • Page 148: Multi-Motor System

    Application notes 10-11 690+ series ac drive the two 690+ drives are matched in power, with the 4-q regen drive supplying the full motoring and regenerating requirement of the load. Additional external equipment required by the 4-q regen drive includes : x 3-phase choke (typically 8 % impedance requ...

  • Page 149: Brake Mode

    10-12 application notes 690+ series ac drive brake mode the final operating mode of the 4-q regen drive is to act as a smart brake. This is selectable in software by setting the brake mode parameter in the regen control function block to true. In this mode, the 4-q regen drive is connected onto a co...

  • Page 150

    Application notes 10-13 690+ series ac drive the recommended pre-charge resistor networks are shown in the table below. The table indicates the amount of total dc link capacitance the network can charge for a given supply voltage. External pre-charge network continuous power rating (w) impulse joule...

  • Page 151: 3-Phase Choke Sizing

    10-14 application notes 690+ series ac drive this is less than 19,500 pf and thus a 56:, 200w (cz463068) resistor will be adequate. 3-phase choke sizing one of the benefits of the 690+ 4-q regen drive is the reduction in the levels of harmonic currents drawn from the supply. The total harmonic disto...

  • Page 152: Software Function Block

    Application notes 10-15 690+ series ac drive 230v 690+ drive power (kw) frame size drive current rating (a) 5% mte line choke * 3% mte line choke * total inductance (mh) choke current rating (a) % thd @ 230v 50hz % thd @ 230v 60hz peak ripple current 230v 50hz (a) peak ripple curren t 230v 60hz (a) ...

  • Page 153: Contactor and Fusing

    10-16 application notes 690+ series ac drive digital output 3 (terminals 25 & 26) controls the external pre-charge circuit. Digital input 1 (terminal 12) is used to confirm the status of the pre-charge circuit (open or closed). The 4-q regen drive is not allowed to synchronise to the mains unless th...

  • Page 154: Emc Filtering

    Application notes 10-17 690+ series ac drive withstanding 1000vdc . Although hrc fuses would be adequate, the high dc voltage requirement (1000vdc) may limit the choice to semiconductor fuses. Emc filtering we recommend all 690+ regen systems meet the emc product specific standard en61800- 3:1997 . ...

  • Page 155

    10-18 application notes 690+ series ac drive x ac line chokes must be fitted (minimum 3% per unit impedance). Use the following formula to derive the value of inductance required to satisfy the per unit impedance requirement: line volts 363 x input current (a) x frequency (hz) = inductance (h) s whe...

  • Page 156: Pplication

    The default application 11-1 690+ series ac drive 1 1 a pplication m acros the default application the drive is supplied with various macros. Each macro recalls a pre-programmed set of parameters when it is loaded. X macro 1 is the factory default macro, providing for basic speed control note: refer...

  • Page 157

    The default application 11-3 690+ series frequency inverter i/o trips – thermist [1155] – false – encoder tb [1156] – false – external [234] – false false – [760] invert thermist – false – [1154] invert enc trip – trip – [233] ext trip mode – false – [235] input 1 break – false – [236] input 2 break...

  • Page 158

    The default application 11-4 690+ series frequency inverter macro 1: basic speed control (default) this macro provides standard control of the inverter. Control wiring i/o terminal name purpose comment 2 analog input 1 speed setpoint 0v = 0%, 10v = 100% 3 analog input 2 speed trim 0v = 0%, 10v = 100...