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  5. Owner's Manual

SSR Motorsports GKV200 Owner's Manual

Summary of GKV200

  • Page 1

    Owner′s manual please check your local riding laws and regulations before operating this vehicle. This utv should not be ridden by anyone under 10 years of age. 215mm*140mm read this manual carefully before you use this vehicle！ it contains important safety information ..

  • Page 2

    Warning  operation of this utv by children under the age of 10 increase if the risk of severe injury or death.  an adult supervision required always.  never permit children under age 10 to operate this utv.  overloading can adversely affect vehicle handling.  operator use only, passengers prohi...

  • Page 3

    Contact an authorized utv dealer to find out about the training courses nearest you. Be alert for off-road hazards the terrain can present a variety of challenges when you ride off-road. Continually “read” the terrain for unexpected turns, drop-offs, rocks ruts, and other hazards. Always keep your s...

  • Page 4

    Instruments & controls this section shows the location of all indicators and controls you would normally use before or while riding your utv. These items listed on this page are described in this section. Instructions for other components are presented in other sections of this manual where they wil...

  • Page 5

    Your vehicle is not designed for adult use. Serious damage may occur if the maximum weight capacity is exceeded. Refer to vehicle labels and to the specifications section beginning on page 97 for the maximum weight capacity. Dear young operators： before you ride your new vehicle, there are some impo...

  • Page 6

    Introduction the following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. The safety alert symbol indicates a potential personal injury hazard. W...

  • Page 7

    Introduction vehicle identification numbers record your vehicle’s identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a key blank and mating it with one of your existing keys. The ignition...

  • Page 8

    Safe riding gear always wear appropriate clothing when riding your vehicle. Wear protective clothing for comfort and to reduce chance of injury. Helmet wearing a helmet can prevent a severe head injury. Whenever riding this yours vehicle, always wear a helmet that meets or exceeds established safety...

  • Page 9

    Safety warnings ! Warnig failure to operate this vehicle properly can result in a collision, loss of control, accident or overturn, which may result in serious injury or death. Be sure to read all of the following warnings about driving hazards and how to avoid them. These warnings are provided for ...

  • Page 10

    Safety warnings in the event of a sudden stop or accident. Always make sure the seat belts are secured for both the operator and passenger before riding. Cab nets/side guards riding in this vehicle without using the cab nets and side guards increases the risk of serious injury or death in the event ...

  • Page 11

    Physical control of the vehicle removing hands from steering wheel or hand holds or removing feet from the floor while riding increases the risk of loss of control and accident or overturn. The operator should always keep both hands on the steering wheel during operation. A passenger should always b...

  • Page 12

    20 travel slowly and use extra caution when operating on unfamiliar terrain. Always be alert to changing terrain conditions. Operating on sand or slippery terrain operating on sand or on excessively, rough, slippery or loose terrain could cause loss of traction, loss of control, accident or overturn...

  • Page 13

    22 safety warnings overloading the vehicle overloading the vehicle or carrying/towing loads may cause changes in stability and handling, which could cause loss of control or an accident.  never tow objects or carry loads with this vehicle.  never exceed the maximum weight capacity for this vehicle...

  • Page 14

    Unauthorized use of the vehicle leaving the keys in the ignition can lead to unauthorized use of the vehicle, which could result in an accident or overturn. Always remove the ignition key when the vehicle is not in use. Safety labels and locations warning labels have been placed on the vehicle for y...

  • Page 15

    Features and controls component locations your vehicle is equipped with cab nets and side guards in both sides of the vehicle. Cab nets and side guards must be used by both operator and passenger at all times promptly replace worn or damaged cab nets with new cab nets available from your authorized ...

  • Page 16

    28 seats driver’s seat adjustment 1. Lift the seat latch lever located under the right front edge of the driver’s seat. 2. While holding the lever upward, slide the seat forward, or rearward to the desired position, then release the lever. 3. Slide the seat forward and rearward to ensure the latch i...

  • Page 17

    30 seat belts this vehicle is equipped with three-point lap and diagonal seat belts for the operator and passenger .Always make sure the seat belts are secured for both the operator and passenger before riding. To wear the seat belt properly, follow this procedure: 1. Pull the seat belt latch downwa...

  • Page 18

    Before each use of the vehicle. Use the strap adjusters to tighten any loose straps. Promptly replace worn or damaged cab nets with new cab nets, available from your authorized yours dealer. Storage box the storage box is attached to the cab frame behind the seats. Use the storage box to carry light...

  • Page 19

    Start turn the key to the start position to engage the electric starter. The key returns to the on position when released. 35 gear selector f: forward n: neutral r: reverse the gear selector is located between the seats. To change gears, stop the vehicle, and with the engine idling, move the lever t...

  • Page 20

    Speed control system the speed of this vehicle is restricted to less than 25mph (40km/h) at manufacture; the speed limiting device may be adjusted by supervising when they determine that their child is capable of handling additional speed. The unrestricted top speed for this model is approximately 3...

  • Page 21

    39 engine and drive train break-in 1. Fill the tank with gasoline. Always exercise extreme caution. Whenever handling gasoline. Never allow a child to handle gasoline. 2. Choke the oil level. See page 63.Add the recommended oil, as needed to maintain the oil level in the safe operating range. 3. Com...

  • Page 22

    41 safe operation practices 1. Complete the new operator driving procedures outlined on pages 47-48. 2. Do light ride at night or when visibility is poor (rain, fog, dusk).Your vehicle does not have lights that are designed for driving in these conditions. 3. Never tow objects or carry loads with th...

  • Page 23

    43 stopping the engine 1. Release the throttle pedal completely and brake to a complete stop. 2. Place the transmission in neutral. 3. Set the parking brake. 4. Stop the engine. 5. Turn the fuel valve off. Braking 1. Release the throttle pedal completely. (when the throttle pedal is released complet...

  • Page 24

    45 new operator driving procedures 9. Do not carry a passenger until you have at least four hours of driving experience with this vehicle. See page 49. 10. Make sure all cab nets and side guards are properly secured. 11. Set the transmission in neutral. 12. Place the transmission in neutral. 13. Sta...

  • Page 25

    47 driving on slippery surfaces when driving on slippery surfaces such as wet trails, loose gravel, sand or ice, be alert for the possibility of skidding and sliding, skidding or sliding can cause loss of control or overturn, especially if tires regain traction unexpectedly. When operating on slippe...

  • Page 26

    49 driving on a side hill (side hilling) driving on a side hill is not recommended. Driving on a side hill improperly cause loss of control or overturn. If crossing a hill is unavoidable, follow these precautions: 1. Drive slowly and use extreme caution. 2. If the vehicle begins to overturn, or if i...

  • Page 27

    51 driving over obstacles follow these precautions when driving over obstacles 1. Always check for obstacles before driving in a new area. 2. Look ahead and watch the terrain. Always be alert for hazards such as logs, rocks and low hanging branches. 3. Drive slowly and use extra caution when driving...

  • Page 28

    53 parking on an incline a rolling vehicle can result serious injury. Avoid parking on an incline. If parking on an incline is unavoidable, follow these precautions: 1. Place the transmission in neutral. 2. Set the parking brake. 3. Stop the engine. 4. Turn the fuel valve off. 5. Always block the re...

  • Page 29

    This vehicle complies with the emc requirements of european directives 97/24/ec and 2004/108/ec. 55 maintenace periodic maintenance chart careful periodic maintenance will help keep your vehicle in the safest, most reliable condition .Inspection; adjustment and lubrication of important components ar...

  • Page 30

    57 periodic maintenance chart perform all services at whichever maintenance interval is reached first. Item maintenance interval (whichever comes first) remarks hours calendar miles(km) ■ steering - daily - check each day before driving the vehicle. Make adjustments as needed. See the pre-ride check...

  • Page 31

    ▲ front suspension 50 6m 500(800) lubricate ▲ rear suspension 50 6m 500(800) lubricate 59 periodic maintenance chart item maintenance interval (whichever comes first) remarks hours calendar miles(km) ■ e fuel system/filter 100 12m 600(1000) check for leaks at tank cap, lines, fuel valve, filter, pum...

  • Page 32

    61 engine oil always check and change the engine oil at the intervals outlined in the periodic maintenance chart beginning on page 58.Oil may need to be changed more frequently if yours oil is not used. Do not use automotive oil. See page 99 for the part numbers of yours products. Oil recommendation...

  • Page 33

    63 transmission (main gear case) always check and change the fluid at the intervals outlined in the periodic maintenance chart beginning on page 58.Yours recommends the use of premium agl synthetic gear case fluid for this vehicle. Fluid check the fill plug is located on the rear of the gear case. A...

  • Page 34

    65 drive chain slack adjustment 1. Loosen the one rear housing mount bolts . 2. Loosen the chain adjuster lock nuts. 3. Turn the chain adjusters clockwise to 1/4”-1/2”(6-12mm) deflection. 4. Tighten the chain adjuster lock nuts to 43 ft. Lbs.(60nm).Hold the adjuster stud securely while tightening th...

  • Page 35

    Spark plug gap/torque normal plug the normal insulator tip is gray, tan or light brown. There will be few combustion deposits. The electrodes are not burned or eroded. This indicates the proper type and heat range for the engine and the service. Lip: the tip should not be white. A white insulator ti...

  • Page 36

    69 filter systems air filter always change the air filter at the intervals outlined in the periodic maintenance chart beginning on page 58.Access cover on the forward surface of the rear body panel. 1. Move or remove the storage bag. 2. Remove the four (4) access cover fasteners to remove the access...

  • Page 37

    71 throttle system ! Warning failure to check or maintain proper operation of the throttle system can result in an accident and lead to serious injury or death if the throttle pedal sticks during operation. Never start or operate this vehicle if it has a sticking or improperly operating throttle ped...

  • Page 38

    Carburetor your yours vehicle is calibrated at the factory for optimal performance at altitudes ranging from zero to 6,000 feet(1800m)and temperatures of +40 degrees f.(4 degrees c.) or higher. Above 6000 feet (1800m) the engine air/fuel mixture becomes overly rich and the engine loses approximately...

  • Page 39

    Brakes brake fluid inspect the level of the brake fluid before each operation. If the fluid level is low add dot 4 brake fluid only. See page 99 for the part numbers of yours products. After opening a bottle of brake fluid, always discard any unused portion, never store or us a partial bottle. Brake...

  • Page 40

    Maintenance toe alignment use the following procedure to check the toe alignment of the vehicle. The recommended toe alignment is 1/8” to 1/4” (3-6mm) toe out. Warning! Severe injury or death can result from improper toe alignment and adjustment. Do not attempt to adjust tie rod alignment. All tie r...

  • Page 41

    Tires wheel installation 1. Place the transmission in neutral. 2. Set the parking brake. 3. Place the wheel on the wheel hub with the valve stem toward the outside and the rotation arrows on the tire pointing toward forward rotation. 4. Attach the wheel nuts and finger tighten. 5. Carefully lower th...

  • Page 42

    Vehicle immersion notice: if your vehicle becomes immersed, major engine damage can result if the machine is not thoroughly inspected. Take the vehicle to your dealer before starting the engine. If it’s impossible to take your vehicle to a dealer before starting it, follow the steps outlined below. ...

  • Page 43

    83 battery battery removal 1. Remove the driver’s seat. See page 31. 2. On conventional batteries, remove the battery vent tube (sealed batteries do not have a vent tube). 3. Disconnect the black (negative) battery cable first. 4. Disconnect the black (positive) battery cable last. 5. Lift the batte...

  • Page 44

    Battery battery storage whenever the vehicle is not used for a period of three months or more, remove the battery from the vehicle, ensure that it’s fully charged, and store it out of the sun in a cool, dry place. Check battery voltage each month during storage and recharge as needed to maintain a f...

  • Page 45

    87 battery battery charging (sealed battery) always verify battery condition before and 1-2 hours after the end of barging. State of charge voltage action charge time (using constant current charger @ standard amps specified on top battery) 100% 12.8-13.0 volts none, check at 3 mos. From date of man...

  • Page 46

    Cleaning and storage washing the vehicle if a high pressure water system is used for cleaning (not recommended), exercise extreme caution. The water may damage components and could remove paint and labels. Avoid directing the water stream at the following items:  wheel bearings  radiator  transmi...

  • Page 47

    Cleaning and storage storage tips notice: starting the engine during the storage period will disturb the protective film created by fogging and damage could occur. Never start the engine during the storage period. Clean the exterior make any necessary repairs and clean the vehicle as recommended. Se...

  • Page 48

    93 transporting the vehicle follow these procedures when transporting the vehicle. 1. Place the transmission in neutral. Set the parking brake. 2. Stop the engine. 3. Turn the fuel valve off. 4. Remove the key to prevent loss during transporting. 5. Secure the fuel cap and seats. Notice: always tie ...

  • Page 49

    95 specifications gkv200 lubrication system wet sump driving system type automatic constant variable transmission final drive chain shift type f/n/r tire size-front 21x7-10 tire size-rear 22x10-10 tire pressure-front 24 psi (170kpa) tire pressure-rear 24 psi (170kpa) brakes, front/rear foot activate...

  • Page 50

    97 engine turns over, fails to start possible cause solution out of fuel turn the fuel valve to reserve, refuel clogged fuel valve or filter inspect and clean or replace water is present in fuel drain the fuel system and refuel ole or non-recommended fuel replace with fresh recommended fuel fuel val...

  • Page 51

    99 possible rich fuel cause solution fuel is very high octane replace with lower octane fuel overuse of choke inspect, clean and/or replace spark plugs stopping/starting without adequate warm-up allow engine to warm up before operating and/or replace incorrect fuel replace with recommended fuel clog...

  • Page 52

    Date miles(km) or hours technician service performed/comments 102 ! Warning improper vehicle use can result in severe injury or death never allow vehicle to be operated:  without all occupants first viewing and understanding safety video and warning labels.  with more than one passenger.  on hill...

  • Page 53

    Your warranty rights and obligations the u.S. Environmental protection agency and ssr motorsports inc. Are pleased to explain the emission control system warranty on your off-road vehicle. Ssr motorsports inc. Must warrant the emission control system on your vehicle for 5,000 km, or at least 30 mont...

  • Page 54

    B. Is free from defects in material and workmanship which cause such vehicle to fail to conform to applicable regulations of the united states environmental protection agency for the periods specified above. I. Coverage. Warranty defects shall be remedied during customary business hours at any autho...

  • Page 55

    Iv. Legal rights. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. V. This warranty is in addition to the ssr motorsports inc. Limited vehicle warranty. Vi. Additional information. Any replacement part that is equivalent in performance...