ST ST10-C Manual

Manual is about: motor control

Summary of ST10-C

  • Page 1

    • st5-q • st10-q • st5-q-e • st10-q-e • st5-si • st10-si • st5-c • st10-c • st5-ip-e • st10-ip-e 920-0004 rev. D 12/20/12 st.

  • Page 2

    2 st5/10-si,-q,-c, -ip hardware manual 920-0004 rev. D 12/20/12 contents introduction...............................................................................................................................................................................3 features ................................

  • Page 3

    3 st5/10-si,-q,-c, ip hardware manual 920-0004 rev. D 12/20/12 introduction thank you for selecting an applied motion products motor control. We hope our dedication to performance, quality and economy will make your motion control project successful. If there’s anything we can do to improve our prod...

  • Page 4

    4 st5/10-si,-q,-c, -ip hardware manual 920-0004 rev. D 12/20/12 block diagrams st5-si and st10-si st5-q, st5-c, st10-q and st10-c motor encoder 24 - 48 vdc* input x1 input x2 input x3 input x4 input x5 input x6 x7/cwlim *24 - 80 vdc for st10 to pc/mmi rs-485 x8/ccwlim output y1 output y2 output y3 o...

  • Page 5

    5 st5/10-si,-q,-c, ip hardware manual 920-0004 rev. D 12/20/12 st5-q-en, st5-q-ee, st5-ip-en, st5-ip-ee, st10-q-en, st10-q-ee, st10-ip-en, st10-ip-ee motor encoder 24 - 48 vdc* input x1 input x2 input x3 input x4 input x5 input x6 x7/cwlim *24 - 80 vdc for st10 not used x8/ccwlim output y1 output y2...

  • Page 6

    6 st5/10-si,-q,-c, -ip hardware manual 920-0004 rev. D 12/20/12 getting started this manual describes the use of six different drive models. What you need to know and what you must have depends on the drive model. For all models, you’ll need the following: • a 24-48 volt dc power supply. (24 - 80vdc...

  • Page 7

    7 st5/10-si,-q,-c, ip hardware manual 920-0004 rev. D 12/20/12 the connectors and other points of interest are illustrated below. Depending on your drive model and appli- cation, you’ll need to make connections to various parts of the drive. These are detailed later in the manual. B- b+ a- a+ v- v+ ...

  • Page 8

    8 st5/10-si,-q,-c, -ip hardware manual 920-0004 rev. D 12/20/12 connecting to the pc using rs-232 • locate your computer within 8 feet of the drive. • if you have a canopen drive, you still need to connect to the rs232 port on your pc to configure the drive and download q programs, if necessary. Onc...

  • Page 9

    9 st5/10-si,-q,-c, ip hardware manual 920-0004 rev. D 12/20/12 connecting the drive to your pc using ethernet this process requires three steps • physically connect the drive to your network (or directly to the pc) • set the drive’s ip address • set the appropriate networking properties on your pc. ...

  • Page 10

    10 st5/10-si,-q,-c, -ip hardware manual 920-0004 rev. D 12/20/12 settings 1 through e can be changed using the st configurator software (use quick tuner for servo drives). Setting 0 is always “10.10.10.10”, the universal recovery address. If someone were to change the other settings and not write it...

  • Page 11

    11 st5/10-si,-q,-c, ip hardware manual 920-0004 rev. D 12/20/12 time. Ports are used to direct traffic to the right application once it gets to the right ip address. The udp escl port in our drives is 7775. To send and receive commands using tcp, use port number 7776. You’ll need to know this when y...

  • Page 12

    12 st5/10-si,-q,-c, -ip hardware manual 920-0004 rev. D 12/20/12 once you’ve chosen an appropriate ip address for your drive, set the rotary switch according the address table above. If none of the default addresses are acceptable for your network, you can enter a new table of ip addresses using con...

  • Page 13

    13 st5/10-si,-q,-c, ip hardware manual 920-0004 rev. D 12/20/12 manual: “using dhcp”. 5. If the option “use the following ip address” is selected, life is good. Change the subnet mask to “255.255.0.0” and click ok. Using dchp if you want to use your drive on a network that where all or most of the d...

  • Page 14

    14 st5/10-si,-q,-c, -ip hardware manual 920-0004 rev. D 12/20/12 option 2: connect a drive directly to your pc it doesn’t get much simpler than this: 1. Connect one end of a cat5 ethernet cable into the lan card (nic) on your pc and the other into the drive. You don’t need a special “crossover cable...

  • Page 15

    15 st5/10-si,-q,-c, ip hardware manual 920-0004 rev. D 12/20/12 select properties. Select “change adapter settings” 4. You should see an icon for your network interface card (nic). Right click and select properties. A. Scroll down until you see “internet properties (tcp/ip)”. Select this item and cl...

  • Page 16

    16 st5/10-si,-q,-c, -ip hardware manual 920-0004 rev. D 12/20/12 option 3: use two network interface cards (nics) this technique allows you to keep your pc connected to your lan, but keeps the drive off the lan, prevent- ing possible ip conflicts or excessive traffic. 1. If you use a desktop pc and ...

  • Page 17

    17 st5/10-si,-q,-c, ip hardware manual 920-0004 rev. D 12/20/12 rs-485 four wire system to pc tx+ to pc tx- to pc rx+ to pc rx- to pc gnd drive #1 drive #2 drive #3 +rx- +tx- gnd +rx- +tx- gnd +rx- +tx- gnd 120* twisted pair twisted pair *resistor recommended for cable lengths longer than 20 feet to...

  • Page 18

    18 st5/10-si,-q,-c, -ip hardware manual 920-0004 rev. D 12/20/12 two wire systems transmit and receive on the same pair of wires, which can lead to trouble. The host must not only disable its transmitter before it can receive data, it must do so quickly, before a drive begins to answer a query. The ...

  • Page 19

    19 st5/10-si,-q,-c, ip hardware manual 920-0004 rev. D 12/20/12 rs-485 address panel appear. Just click on the address character of your choice. You can use the numer- als 0..9 or the special characters ! “ # $ % & ‘ ( ) * + , - . / : ; ? @ . Just make sure that each drive on your network has a uniq...

  • Page 20

    20 st5/10-si,-q,-c, -ip hardware manual 920-0004 rev. D 12/20/12 connecting the power supply if you need information about choosing a power supply, please read choosing a power supply located elsewhere in this manual. Connect the motor power supply “+” terminal to the driver terminal labeled “v+”. C...

  • Page 21

    21 st5/10-si,-q,-c, ip hardware manual 920-0004 rev. D 12/20/12 connecting the motor never connect or disconnect the motor while the power is on. If you are using a non-applied motion products motor, do not connect it until you have configured the drive for that motor. Four lead motors can only be c...

  • Page 22

    22 st5/10-si,-q,-c, -ip hardware manual 920-0004 rev. D 12/20/12 connecting an encoder (requires the optional encoder feedback card) the encoder connections use a hd-15 connector, which you must connect to your encoder as shown below. See back page for mating connector information. If your encoder i...

  • Page 23

    23 st5/10-si,-q,-c, ip hardware manual 920-0004 rev. D 12/20/12 interfacing to a motion controller in some applications, servo control is provided by a motion controller and the drive simply obeys a velocity or torque command. The industry standard for this command signal is ±10v. In most cases, the...

  • Page 24

    24 st5/10-si,-q,-c, -ip hardware manual 920-0004 rev. D 12/20/12 connecting input signals the st drives have three types of inputs: • high speed digital inputs for step & direction commands or encoder following, 5 volt logic • digital inputs for other signals, 12 - 24 volt logic • analog inputs for ...

  • Page 25

    25 st5/10-si,-q,-c, ip hardware manual 920-0004 rev. D 12/20/12 connecting to indexer with differential outputs (many high speed indexers have differential outputs) connecting to indexer with sourcing outputs connecting to indexer with sinking outputs high speed digital inputs the st series drives i...

  • Page 26

    26 st5/10-si,-q,-c, -ip hardware manual 920-0004 rev. D 12/20/12 connecting to plc with sourcing (pnp) outputs (most plc’s use 24 volt logic) drive +12-24v gnd x2/dir- out1 x2/dir+ x1/step- out2 x1/step+ plc with sourcing outputs r r wiring for encoder following using high speed inputs with 12-24 vo...

  • Page 27

    27 st5/10-si,-q,-c, ip hardware manual 920-0004 rev. D 12/20/12 connecting to plc with sinking (npn) outputs (most plc’s use 24 volt logic) using mechanical switches at 24 volts drive +12-24v x2/dir+ dir x2/dir- x1/step+ step x1/step- plc with sinking outputs r r drive + x2/dir+ x2/dir- x1/step+ - x...

  • Page 28

    28 st5/10-si,-q,-c, -ip hardware manual 920-0004 rev. D 12/20/12 other digital inputs as we mentioned in the previous section, the high speed step and dir inputs are configured for five volt logic. All other digital inputs are designed for operation between 12 and 24 volts dc. Single ended inputs th...

  • Page 29

    29 st5/10-si,-q,-c, ip hardware manual 920-0004 rev. D 12/20/12 connecting another si™ drive to the st (when output closes, input goes low). Connecting an npn type proximity sensor to an input (when prox sensor activates, input goes low). In/out1 x3..X6 xcom drive out+ out– 12-24 vdc power supply - ...

  • Page 30

    30 st5/10-si,-q,-c, -ip hardware manual 920-0004 rev. D 12/20/12 connecting a pnp type proximity sensor to a an input (when prox sensor activates, input goes low). Drive pnp proximity sensor x3..X6 output + – xcom 12-24 vdc power supply - + connecting limit switches the cwlimit and ccwlimit inputs a...

  • Page 31

    31 st5/10-si,-q,-c, ip hardware manual 920-0004 rev. D 12/20/12 wiring a mechanical limit switch you can use normally open or normally closed limit switches. Either way, wire them as shown here. Be sure to set the polarity using the si programmer™ for si™ drives or the st configurator™ software for ...

  • Page 32: Drive

    32 st5/10-si,-q,-c, -ip hardware manual 920-0004 rev. D 12/20/12 connecting a potentiometer to analog input 1 analog inputs the st drives feature two analog inputs. Each input can accept a signal range of 0 to 5 vdc, ±5 vdc, 0 to 10 vdc or ±10 vdc. The drive can be configured to operate at a speed o...

  • Page 33

    33 st5/10-si,-q,-c, ip hardware manual 920-0004 rev. D 12/20/12 programmable outputs the st drives feature four digital outputs. These outputs can be set to automically control a motor brake, to signal a fault condition, to indicate when the motor is moving or to provide an output frequency proporti...

  • Page 34: In/out1

    34 st5/10-si,-q,-c, -ip hardware manual 920-0004 rev. D 12/20/12 driving a relay y1, y2 or y3 sourcing output y1, y2 or y3 in/out1 ycom y1/2/3 1n4935 suppression diode 5-24 vdc power supply + – relay plc in/out1 5-24 vdc power supply + – ycom y1/2/3 in com plc in/out1 5-24 vdc power supply + – y4- y...

  • Page 35

    35 st5/10-si,-q,-c, ip hardware manual 920-0004 rev. D 12/20/12 drive’s maximum input voltage specification. Current the maximum supply current you could ever need is the sum of the two phase currents. However, you will generally need a lot less than that, depending on the motor type, voltage, speed...

  • Page 36

    36 st5/10-si,-q,-c, -ip hardware manual 920-0004 rev. D 12/20/12 holding drive rotor part torque current setting resistance inductance inertia number oz-in kg-cm amps ohms mh g-cm 2 ht - . . . . . ht - . . . . . - . . . . . ht - / . ...

  • Page 37

    37 st5/10-si,-q,-c, ip hardware manual 920-0004 rev. D 12/20/12 ht17 vdc power supply, steps/rev, all motors connected in parallel 0 10 20 30 40 50 60 70 80 90 100 0 5 10 15 20 25 30 35 40 oz -in rev/sec ht17-278 (2.4 a/phase) ht17-075/275 (2.0 a/phase) ht17-071/271 (2.0 a/phase) ht17-068/2...

  • Page 38

    38 st5/10-si,-q,-c, -ip hardware manual 920-0004 rev. D 12/20/12 ht23 vdc power supply, steps/rev, all motors connected in parallel 0 50 100 150 200 250 300 350 0 5 10 15 20 25 30 35 40 oz -in rev/sec ht23-603 (6.0 a/phase) ht23-401/601 (5.0 a/phase) ht23-398/598 (5.0 a/phase) ht23-394/594 ...

  • Page 39

    39 st5/10-si,-q,-c, ip hardware manual 920-0004 rev. D 12/20/12 ht24 vdc power supply, steps/rev 0 50 100 150 200 250 300 350 0 5 10 15 20 25 30 35 40 oz -in rev/sec ht24-108 (4.8 a/phase) ht24-105 (4.8 a/phase) ht24-100 (3.36 a/phase) ht23 vdc power supply, steps/rev, all motors c...

  • Page 40

    40 st5/10-si,-q,-c, -ip hardware manual 920-0004 rev. D 12/20/12 ht24 vdc power supply, steps/rev 0 50 100 150 200 250 300 350 0 5 10 15 20 25 30 35 40 oz -in rev/sec ht24-108 (4.8 a/phase) ht24-105 (4.8 a/phase) ht24-100 (3.36 a/phase) ht34-485/486/487 with st10 vdc power supply, ...

  • Page 41

    41 st5/10-si,-q,-c, ip hardware manual 920-0004 rev. D 12/20/12 ht34-485/486/487 with st10 vdc power supply, steps/rev, all motors connected in parallel 0 200 400 600 800 1000 1200 1400 0 5 10 15 20 25 30 35 40 oz -in rev/sec ht34-487 (10 a/phase) ht34-486 (9.7 a/phase) ht34-485 (10 a/phase...

  • Page 42

    42 st5/10-si,-q,-c, -ip hardware manual 920-0004 rev. D 12/20/12 ht34-504/505/506 with st10 vdc power supply, steps/rev, all motors connected in parallel 0 100 200 300 400 500 600 700 800 900 1000 0 5 10 15 20 25 30 35 40 oz -in rev/sec ht34-506 (6.72 a/phase) ht34-505 (7.56 a/phase) ht34-5...

  • Page 43

    43 st5/10-si,-q,-c, ip hardware manual 920-0004 rev. D 12/20/12 motor heating step motors convert electrical power from the driver into mechanical power to move a load. Because step motors are not perfectly efficient, some of the electrical power turns into heat on its way through the motor. This he...

  • Page 44

    44 st5/10-si,-q,-c, -ip hardware manual 920-0004 rev. D 12/20/12 5014-842 max duty cycle vs speed 24 vdc, 1.2a, 40°c ambient mounted on 4.75" x 4.75" x .25" aluminum plate 0 20 40 60 80 100 0 10 20 30 40 50 speed (rps) % d ut y cy cl e ht11-012 max duty cycle vs speed 24 vdc, 1.2a, 40°c ambient moun...

  • Page 45

    45 st5/10-si,-q,-c, ip hardware manual 920-0004 rev. D 12/20/12 ht17-068 max duty cycle vs speed 24 vdc, 1.60 amps @40°c ambient on 4.75 x 4.75 x .25 aluminum plate 0 20 40 60 80 100 0 10 20 30 40 50 speed (rps) % d ut y c yc le ht17-071 max duty cycle vs speed 24 vdc, 2.0 amps 40°c ambient on 4.75 ...

  • Page 46

    46 st5/10-si,-q,-c, -ip hardware manual 920-0004 rev. D 12/20/12 ht23-394 max duty cycle vs speed 48 vdc, 3.4 amps, 40°c ambient on 6.4 x 6.4 x .25 aluminum plate 0 20 40 60 80 100 0 10 20 30 40 50 speed (rps) % d ut y cy cl e ht23-398 max duty cycle vs speed 0 20 40 60 80 100 0 10 20 30 40 50 speed...

  • Page 47

    47 st5/10-si,-q,-c, ip hardware manual 920-0004 rev. D 12/20/12 ht34-487 max duty cycle vs speed 48 vdc, 10.0 amps 40°c ambient on 10 x 10 x .5 aluminum plate 0 20 40 60 80 100 0 10 20 30 40 50 speed (rps) % d ut y cy cl e ht34-486 max duty cycle vs speed 80 vdc, 10.0 amps 40°c ambient on 10 x 10 x ...

  • Page 48

    48 st5/10-si,-q,-c, -ip hardware manual 920-0004 rev. D 12/20/12 mechanical outline mounting the drive you can mount your drive on the wide or the narrow side of the chassis using #6 screws. If possible, the drive should be securely fastened to a smooth, flat metal surface that will help conduct hea...

  • Page 49

    49 st5/10-si,-q,-c, ip hardware manual 920-0004 rev. D 12/20/12 amplifier digital mosfet. 20 khz pwm. St5: 18 - 53 vdc, motor current: 0.5 to 5.0 amps/phase peak of sine st10: 18 - 88 vdc, motor current: 0.5 to 10 amps/phase peak of sine digital inputs step & direction: differential, optically isola...

  • Page 50

    50 st5/10-si,-q,-c, -ip hardware manual 920-0004 rev. D 12/20/12 mating connectors and accessories mating connectors motor/power supply: pcd p/n elv06100, included with drive. In/out1: db-25 male. Amp p/n 5-747912-2. Shell kit amp p/n 5-748678-3. Included. Optional encoder feedback: hd-15 male. Norc...

  • Page 51

    Alarm codes in the event of an error, the red and green leds on the main board will flash in alternating red-green patterns as shown below. The pattern repeats until the alarm is cleared. Applied motion products, inc. 404 westridge drive watsonville, ca 95076 tel (831) 761-6555 (800) 525-1609 fax (8...