Gsx-r1000 service manual *99500-39271-03e* * 9 9 5 0 0 - 3 9 2 7 1 - 0 3 e * printed in usa k5 k6 *99500-39271-03e* gsx-r1000 ser vic e m an ua l 543 1.0625 k5 k6.
Prepared by printed in u.S.A. Part no. 99500-39271-03e 543 2005 important all street-legal suzuki motorcycles with engine displacement of 50 cc or greater are subject to environmental protection agency emission regulations. These regulations set specific standards for exhaust emission output levels ...
Gsx-r1000k6 12 wiring diagram 13 supplements.
2-30 periodic maintenance chassis bolts and nuts check that all chassis bolts and nuts are tightened to their specified torque. (refer to page 2-31 for the loca- tions of the following nuts and bolts on the motorcycle.) tighten initially at 1 000 km (600 miles, 2 months) and every 6 000 km (4 000 mi...
8-44 chassis reassembly and installation reassemble and install the rear wheel in the reverse order of removal and disassembly. Pay attention to the following points: 25 n·m (2.5 kgf-m, 18.0 lb-ft) 35 n·m (3.5 kgf-m, 25.5 lb-ft) left right 100 n·m (10.0 kgf-m, 72.5 lb-ft) 60 n·m ( 6 . 0 kgf-m, 43 .5...
Chassis 8-47 • tighten the sprocket mounting nuts to the specified torque. rear sprocket nut: 60 n·m (6.0 kgf-m, 43.5 lb-ft) note: stamped mark a on the sprocket should face outside. • install the collar 2 . Brake disc • apply thread lock to the disc bolts and tighten them to the specified torque....
9-36 electrical system headlight beam adjustment • adjust the headlight beam. Note: * use a screw driver + for adjuster a, b and c. * to adjust the headlight beam, adjust the beam horizontally first, then adjust vertically. A : horizontal adjuster (low beam) b : vertical adjuster (low beam) c : hori...
Servicing information 10-47 chassis item n·m kgf-m lb-ft steering stem head nut 90 9.0 65.0 steering stem lock-nut 90 9.0 65.0 steering damper bolt and nut 23 2.3 16.5 front fork upper clamp bolt 23 2.3 16.5 front fork lower clamp bolt 23 2.3 16.5 front fork cap bolt 23 2.3 16.5 front fork inner rod...
Gsx-r1000k6 12.
– 2 – specifications dimensions and dry mass overall length ...................................................................................... 2 030 mm (79.9 in) overall width........................................................................................ 710 mm (28.0 in) overall height ...
– 3 – service data valve + valve guide unit: mm (in) camshaft + cylinder head unit: mm (in) item standard limit valve diam. In. 30 (1.18) — ex. 24 (0.94) — valve clearance (when cold) in. 0.10 – 0.20 (0.004 – 0.008) — ex. 0.20 – 0.30 (0.008 – 0.012) — valve guide to valve stem clearance in. 0.010 – ...
– 4 – cylinder + piston + piston ring unit: mm (in) item standard limit camshaft runout — 0.10 (0.004) cam chain pin (at arrow “3”) 14th pin — cylinder head distortion — 0.20 (0.008) item standard limit compression pressure 1 300 – 1 700 kpa (13 – 17 kgf/cm², 185 – 242 psi) 1 000 kpa (10 kgf/cm 2 , ...
– 5 – conrod + crankshaft unit: mm (in) balancer unit: mm (in) oil pump item standard limit conrod small end i.D. 15.010 – 15.018 (0.5909 – 0.5913) 15.040 (0.5921) conrod big end side clearance 0.10 – 0.20 (0.004 – 0.008) 0.30 (0.012) conrod big end width 19.95 – 20.00 (0.7854 – 0.7874) — crank pin ...
– 6 – clutch unit: mm (in) transmission + drive chain unit: mm (in) except ratio item standard limit clutch lever play 10 – 15 (0.4 – 0.6) — clutch release screw 1/2 turn back — drive plate thickness no. 1, 2 and 3 2.72 – 2.88 (0.107 – 0.113) 2.42 (0.095) drive plate claw width no. 1, 2 and 3 13.85 ...
– 7 – thermostat + radiator + fan + coolant injector + fuel pump + fuel pressure regulator item standard/specification note thermostat valve opening temper- ature approx. 82 °c (180 °f) — thermostat valve lift 8 mm (0.31 in) and over at 95 °c (203 °f) — ect sensor resistance 20 °c (68 °f) approx. 2....
– 8 – fi sensors item specification note cmp sensor resistance 0.9 – 1.7 k Ω cmp sensor peak voltage 0.5 v and more when cranking ckp sensor resistance 142 – 194 Ω ckp sensor peak voltage 0.5 v and more when cranking iap sensor input voltage 4.5 – 5.5 v iap sensor output voltage approx. 2.6 v at idl...
– 9 – throttle body electrical unit: mm (in) item specification bore size 44 mm i.D. No. 41g1 (for e-33), 41g0 (for the others) idle r/min 1 150 ± 100 r/min fast idle r/min 1 400 – 2 000 r/min (when cold engine) throttle cable play 2.0 – 4.0 mm (0.08 – 0.16 in) item specification note firing order 1...
– 10 – wattage unit: w brake + wheel unit: mm (in) item standard/specification e-03, 28, 33 others headlight hi 60 ← lo 55 ← position/parking light 5 × 2 ← brake light/taillight led ← turn signal light 21 × 4 ← license plate light 5 ← combination meter light led ← turn signal indicator light led ← h...
– 11 – tire item standard limit wheel rim runout axial — 2.0 (0.08) radial — 2.0 (0.08) wheel rim size front 17 m/c × mt 3.50 — rear 17 m/c × mt 6.00 — wheel axle runout front — 0.25 (0.010) rear — 0.25 (0.010) item standard limit cold inflation tire pressure (solo riding) front 250 kpa (2.50 kgf/cm...
– 12 – suspension unit: mm (in) fuel + oil item standard limit front fork stroke 120 (4.92) — front fork spring free length 230.0 (9.06) 225 (8.86) front fork oil level (without spring, outer tube fully compressed) 101 (3.98) — front fork oil type suzuki fork oil l01 or an equivalent fork oil — fron...
– 13 – battery holder cushion rubber installation forward.
13.
Prepared by printed in u.S.A. Part no. 99500-39271-03e 543 2005 important all street-legal suzuki motorcycles with engine displacement of 50 cc or greater are subject to environmental protection agency emission regulations. These regulations set specific standards for exhaust emission output levels ...
Gsx-r1000 service manual *99500-39271-03e* * 9 9 5 0 0 - 3 9 2 7 1 - 0 3 e * printed in usa k5 k6 *99500-39271-03e* gsx-r1000 ser vic e m an ua l 543 1.0625 k5 k6.
