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- GSX1300BKA
- Supplementary Service Manual
Suzuki GSX1300BKA Supplementary Service Manual
Summary of GSX1300BKA
Page 1
Top bottom no. 1847 gsx1300bkak8 s/m 99501-39580-01e cover14 for ps printing 2008.01.18 (back: 4 mm) 1/1 sumi printed in japan k8 use this manual with: gsx1300bk service manual (99500-39320-01e) 9 9 5 0 1 - 3 9 5 8 0 - 0 1 e gsx1300bka.
Page 2: Foreword
Foreword this supplementary service manual is a supplement to suzuki gsx1300bk service manual. It has been prepared exclusively for the following applicable model. Applicable model: gsx1300bkak8 this supplementary service manual describes only service information which differ from that of the main m...
Page 3: Table of Contents
00 0 1 2 3 4 5 6 9 precautions............................................................... 00-i precautions ............................................................ 00-1 general information ................................................... 0-i general information ..............................
Page 5: Section 00
Table of contents 00- i 00 section 00 contents precautions precautions ...............................................00-1 precautions........................................................... 00-1 warning / caution / note......................................00-* general precautions .................
Page 6: Precautions
00-1 precautions: precautions precautions precautions precautions for abs (gsx1300bkak8) b823h30000004 abs wiring the abs parts are connected to various lead wires. The coupler and lead wire connections, as well as the lead wire and wire harness routings must be done correctly. Make sure that the pr...
Page 7: Section 0
Table of contents 0- i 0 section 0 contents general information general information ................................ 0a-1 general description .............................................0a-1 symbols ...............................................................0a-* abbreviations .....................
Page 8: General Information
0a-1 general information: general information general information general description abbreviations (gsx1300bkak8) b823h30101012 note please refer to the gsx1300bk (’08-model) service manual for other abbreviations which are not given in this manual. A: abs: anti-lock brake system vehicle side view ...
Page 9
General information: 0a-2 specifications specifications (gsx1300bkak8) b823h30107002 note • these specifications are subject to change without notice. • any differences between the gsx1300bkk8 (’08-model) and gsx1300bkak8 (’08-model) in specifications are indicated an asterisk mark (*). Dimensions a...
Page 10
0a-3 general information: special tools and equipment special tool b823h30108001 09900–20803 thickness gauge 09900–20806 thickness gauge 09900–25008 multi-circuit tester set 09900–25009 needle pointed probe set 09904–41010 sds set 09930–82710 mode select switch 99565–01010–015 cd-rom ver.15.
Page 11: Service Data
Service data: 0c-1 general information service data specifications service data (gsx1300bkak8) b823h30307004 electrical unit: mm wattage unit: w tightening torque list (gsx1300bkak8) b823h30307005 chassis item specification note fuse size abs motor 40 a abs valve 25 a item specification abs indicato...
Page 12
0c-2 service data:.
Page 13: Section 1
Table of contents 1- i 1 section 1 contents engine precautions ................................................. 1-* precautions.............................................................. 1-* precautions for engine........................................... 1-* engine general information and diag...
Page 14
1-ii table of contents crankcase emission control system description ........................................................ 1b-* exhaust emission control system description ........................................................ 1b-* noise emission control system description....... 1b-* evaporati...
Page 15
Table of contents 1-iii cam chain tensioner inspection........................ 1d-* cylinder head disassembly and assembly ........ 1d-* cylinder head related parts inspection ............. 1d-* valve guide replacement .................................. 1d-* valve seat repair ..........................
Page 16
1-iv table of contents fuel hose inspection .......................................... 1g-* fuel level gauge inspection .............................. 1g-* fuel tank construction ....................................... 1g-* fuel tank heat shield construction ................... 1g-* fuel tank remova...
Page 17
Table of contents 1-v excv cable removal and installation.................1k-* excva removal and installation ........................1k-* excva inspection ...............................................1k-* excva pulley inspection.....................................1k-* excva adjustment..............
Page 18: Emission Control Devices
1b-1 emission control devices: engine emission control devices schematic and routing diagram evap canister hose routing diagram (only for e-33) (gsx1300bkak8) b823h31202002 “c” “b” 5 “b” 3 1 “a” 3 5 “b” 4 7 1 “b” 2 “c” “d” 7 4 2 6 1 3 6 7 2 6 4 “b” 1 3 “e” i823h3120001-02 1. Evap canister 7. Clutch ...
Page 19: Section 2
Table of contents 2- i 2 section 2 contents suspension precautions ................................................. 2-* precautions.............................................................. 2-* precautions for suspension ................................... 2-* suspension general diagnosis.........
Page 20: Wheels and Tires
2d-1 wheels and tires: suspension wheels and tires repair instructions front wheel components (gsx1300bkak8) b823h32406015 7 (b) 9 8 3 12 10 11 6 5 4 4 5 3 (a) 2 1 fwd fw d (a) 2 13 i823h3240010-01 1. Front axle 7. Front wheel 13. Wheel speed sensor rotor 2. Brake disc bolt 8. Collar : 23 n ⋅m (2.3 ...
Page 21
Wheels and tires: 2d-2 front wheel assembly construction (gsx1300bkak8) b823h32406016 (a) 1 (a) 1 (c) 3 (a) 4 5 “ a ” “ b ” lh rh (b) 2 i823h3240008-03 1. Brake disc bolt 5. Abs speed sensor : 39 n ⋅m (3.9 kgf-m, 28.0 lb-ft) 2. Brake caliper mounting bolt “a”: clearance : 100 n ⋅m (10.0 kgf-m, 72.5 ...
Page 22
2d-3 wheels and tires: front wheel assembly removal and installation (gsx1300bkak8) b823h32406017 removal 1) remove the front wheel speed sensor (1). 2) remove the front wheel assembly (2). Refer to “front wheel assembly removal and installation in related manual”. Installation 1) install the front ...
Page 23
Wheels and tires: 2d-4 rear wheel components (gsx1300bkak8) b823h32406018 14 (c) 13 12 3 4 9 6 5 2 7 (b) 1 (a) 4 3 4 8 11 fwd fw d 10 15 i823h3240011-02 1. Spacer 8. Spacer 15. Wheel speed sensor rotor 2. Rear sprocket 9. Rear wheel : 100 n ⋅m (10.0 kgf-m, 72.5 lb-ft) 3. Dust seal 10. Tire : 60 n ⋅m...
Page 24
2d-5 wheels and tires: rear wheel assembly construction (gsx1300bkak8) b823h32406019 (a) 1 (c) 3 (b) 2 (e) 5 6 (d) 4 “a” lh rh “ a ” “ b ” i823h3240009-02 1. Rear sprocket nut : 60 n ⋅m (6.0 kgf-m, 43.5 lb-ft) 2. Rear axle nut : 100 n ⋅m (10.0 kgf-m, 72.5 lb-ft) 3. Brake disc bolt : 35 n ⋅m (3.5 kgf...
Page 25
Wheels and tires: 2d-6 rear wheel assembly removal and installation (gsx1300bkak8) b823h32406020 removal 1) remove the rear wheel speed sensor (1). 2) remove the rear wheel assembly (2). Refer to “rear wheel assembly removal and installation in related manual”. Installation 1) install the rear wheel...
Page 26
2d-7 wheels and tires: special tools and equipment recommended service material b823h32408001 note required service material is also described in the following. “front wheel components (gsx1300bkak8) (page 2d-1)” “front wheel assembly construction (gsx1300bkak8) (page 2d-2)” “rear wheel components (...
Page 27: Section 4
Table of contents 4- i 4 section 4 contents brake precautions ................................................. 4-* precautions.............................................................. 4-* precautions for brake system ............................... 4-* brake fluid information.....................
Page 28
4-ii table of contents special tools and equipment ............................. 4c-* recommended service material ......................... 4c-* special tool ........................................................ 4c-* abs............................................................4e-1 precautions...
Page 29
Brake control system and diagnosis: 4a-1 brake brake control system and diagnosis schematic and routing diagram front brake hose routing diagram (gsx1300bkak8) b823h34102003.
Page 30
4a-2 brake control system and diagnosis: “ c ” “ e ” “ c ” “ a ” “ b ” “ d ” (a) 1 1 (a) 1 1 3 “ d ” 2 2 lh rh (a) 5 5 4 i823h3410001-02 1. Stopper : after the brake hose union has contacted the stopper, tighten the union bolt. “b”: 42 ° 2. Hose guide : fit the grommet sleeve on the brake hose to th...
Page 31
Brake control system and diagnosis: 4a-3 front wheel speed sensor routing diagram (gsx1300bkak8) b823h34102006 3 2 1 “a” 3 1 i823h3410004-02 1. Clamp : bind the abs sensor lead with the clamp. Cut off the excess end of the clamp. 3. Clamp : fix the abs sensor lead and brake hose with the clamp at th...
Page 32
4a-4 brake control system and diagnosis: rear brake hose routing diagram (gsx1300bkak8) b823h34102004 1 2 “ a ” “ a ” 3 (c) (a) 1 (d) “ a ” “b” “a” “ b ” (b) i823h3410005-01 1. Stopper : after the brake hose union has contacted the stopper, tighten the union bolt. “b”: 21 ° 2. Brake hose clamp : bra...
Page 33
Brake control system and diagnosis: 4a-5 rear wheel speed sensor routing diagram (gsx1300bkak8) b823h34102005 1 2 “a” 2 3 2 4 i823h3410006-02 1. Rear wheel speed sensor 4. Clamp : cut off the excess end of the clamp. 2. Clamp : bind the sensor lead wire and brake hose with the clamp at the white pai...
Page 34
4a-6 brake control system and diagnosis: repair instructions front brake hose and pipe removal and installation (gsx1300bkak8) b823h34106021 caution ! • this brake system is filled with an ethylene glycol-based dot 4 brake fluid. Do not mix different types of fluid such as silicone- based or petrole...
Page 35
Brake control system and diagnosis: 4a-7 installation caution ! The seal washers should be replaced with the new ones to prevent fluid leakage. 1) install the rear brake hoses and pipes as shown in the rear brake hose routing diagram. Refer to “rear brake hose routing diagram (gsx1300bkak8) (page 4a...
Page 36: Abs
4e-1 abs: 3brake abs precautions precautions for abs (gsx1300bkak8) b823h34500001 refer to “precautions for electrical circuit service in section 00 in related manual” and “precautions for abs (gsx1300bkak8) in section 00 (page 00-1)”. Abs information (gsx1300bkak8) b823h34500004 warning ! • be sure...
Page 37
Abs: 4e-2 abs control unit description (gsx1300bkak8) b823h34501002 abs control unit (1) calculates signals input from each one of front and rear wheel speed sensors, monitors the slipping conditions of the wheels and, at the same time, sends control signal to hydraulic unit (hu) (2). This abs contr...
Page 38
4e-3 abs: hydraulic unit (hu) description (gsx1300bkak8) b823h34501003 the hydraulic unit operates the solenoid valves based upon the signal which is output from the abs control unit. The brake fluid pressure is then adjusted accordingly. The hydraulic unit controls the front and rear brake systems ...
Page 39
Abs: 4e-4 self-diagnosis function and abs indicator light description (gsx1300bkak8) b823h34501006 the abs control unit performs the self-diagnosis and can store any electronically detected malfunctions as diagnostic trouble codes. If a malfunction has occurred, the indicator light lights up to info...
Page 40
4e-5 abs: stored dtcs (diagnostic trouble codes) the maximum of six dtcs can be recorded. In these records, duplication of the same dtc will not occur. If the system detects the 7th dtc, it overwrites the record of the oldest dtc. Check and see if any diagnostic trouble code remains, by actually run...
Page 41
Abs: 4e-6 schematic and routing diagram abs wiring diagram (gsx1300bkak8) b823h34502001 refer to “wire color symbols in section 0a in related manual”. On off lock p ignition switch 3 4 6 ba tter y 1: main fuse (30 a) st arter rela y 3: ignition 4: signal 6: abs v a l ve 10 a 10 a 25 a fuse box 1 fws...
Page 42
4e-7 abs: abs unit diagram (gsx1300bkak8) b823h34502002 refer to “wire color symbols in section 0a in related manual”. Pump motor motor relay v a lve relay rear wheel speed senso r front wheel speed sensor abs indicator light 25 11 1 6 57 19 4 13 21 2 18 43 2 1 12 1 1 7 5 25 19 18 16 abs motor fuse ...
Page 43
Abs: 4e-8 component location abs components location (gsx1300bkak8) b823h34503001 2 1 3 4 5 7 6 i823h3450012-01 1. Abs control unit/hu 3. Sds coupler 5. Front wheel speed sensor rotor 7. Rear wheel speed sensor rotor 2. Mode select coupler 4. Front wheel speed sensor 6. Rear wheel speed sensor.
Page 44
4e-9 abs: repair instructions abs control unit coupler disconnect and connect (gsx1300bkak8) b823h34506003 disconnect 1) turn the ignition switch off. 2) remove the fuel tank. Refer to “fuel tank removal and installation in section 1g in related manual”. 3) disconnect the abs control unit coupler (1...
Page 45
Abs: 4e-10 • check the clearance between the front wheel speed sensor and sensor rotor using the thickness gauge. Special tool (a): 09900–20803 (thickness gauge) (b): 09900–20806 (thickness gauge) wheel speed sensor – sensor rotor clearance 0.3 – 1.5 mm (0.012 – 0.059 in) rear wheel speed sensor rem...
Page 46
4e-11 abs: • tighten the front footrest bracket mounting bolts to the specified torque. Refer to “front footrest bracket construction in section 9e in related manual”. Tightening torque front footrest bracket mounting bolt (a): 23 n·m ( 2.3 kgf-m, 16.5 lb-ft) • check the clearance between the rear w...
Page 47
Abs: 4e-12 • check the clearance between the front wheel speed sensor and sensor rotor using the thickness gauge. Special tool (a): 09900–20803 (thickness gauge) (b): 09900–20806 (thickness gauge) wheel speed sensor – sensor rotor clearance 0.3 – 1.5 mm (0.012 – 0.059 in) rear wheel speed sensor rot...
Page 48
4e-13 abs: wheel speed sensor and sensor rotor inspection (gsx1300bkak8) b823h34506008 wheel speed sensor 1) remove the wheel speed sensor. Refer to “front wheel speed sensor removal and installation (gsx1300bkak8) (page 4e-9)” and “rear wheel speed sensor removal and installation (gsx1300bkak8) (pa...
Page 49
Abs: 4e-14 7) loosen the flare nuts (1) and disconnect the brake pipes. 8) remove the abs control unit/hu (2) by removing the holder nuts (3). Installation installation is in the reverse order of removal. Pay attention to the following points: caution ! • route the brake hoses and pipes correctly. R...
Page 50
4e-15 abs: 5) perform appropriate troubleshooting procedures according to the dtcs output. Refer to “dtc table (gsx1300bkak8) (page 4e-33)”. If troubleshooting procedures cannot be performed, try to determine the cause of the malfunction according to the information gathered in 1) through 4) and ins...
Page 51
Abs: 4e-16 example: customer problem inspection form note this form is a standard sample. The form should be modified according to conditions and characteristic of each market. Pre-diagnosis inspection (gsx1300bkak8) b823h34504019 the mechanical and hydraulic components of the brake system should be...
Page 52
4e-17 abs: tire pressure refer to “tire inspection in section 0b in related manual”. Caution ! • the standard tire fitted on this motorcycle is 120/70zr17 m/c (58w) for front and 200/ 50zr17 m/c (75w) for rear. The use of tires other than those specified may cause instability. It is highly recommend...
Page 53
Abs: 4e-18 3) disconnect the battery (–) lead wire. 4) remove the fuel tank. Refer to “fuel tank removal and installation in section 1g in related manual”. 5) disconnect the abs control unit coupler (1). 6) check for continuity between “1” (b/w) at the coupler and the battery (–) terminal, also “4” ...
Page 54
4e-19 abs: abs indicator light inspection (gsx1300bkak8) b823h34504020 wiring diagram refer to “abs unit diagram (gsx1300bkak8) (page 4e-7)”. Troubleshooting step action yes no 1 1) check if the abs indicator light lights up when turning the ignition switch on. Does the abs indicator light up? Go to...
Page 55
Abs: 4e-20 3 (the abs indicator light does not light up) 1) turn the ignition switch off. 2) remove the front seat. Refer to “exterior parts removal and installation in section 9d in related manual”. 3) open the fuse box and inspect the signal fuse (1). Caution ! If a fuse is blown, find the cause o...
Page 56
4e-21 abs: 5 1) turn the ignition switch off. 2) check for continuity between “4” (b/w) at the coupler and body ground. Special tool (a): 09900–25008 (multi-circuit tester set) tester knob indication continuity ( ) abs control unit coupler (harness end) are there continuity between “4” and body grou...
Page 57
Abs: 4e-22 7 1) disconnect the abs control unit coupler. Refer to “abs control unit coupler disconnect and connect (gsx1300bkak8) (page 4e-9)”. 2) turn the ignition switch on with the abs control unit coupler disconnected, measure the voltage between “18” (o/y) and “4” (b/w) at the coupler. Special ...
Page 58
4e-23 abs: dtc (diagnostic trouble code) output (gsx1300bkak8) b823h34504021 use of mode select switch note • if there is a dtc recorded, the abs indicator light repeatedly flashes in a cyclic manner. (however, when five minutes have elapsed from the start of self-diagnosis mode, the output of the d...
Page 59
Abs: 4e-24 understanding the dtc (diagnostic trouble code) a two-digit dtc is shown through the flashing pattern of the abs indicator light. A number between 1 and 9 is represented by the number of times that the abs indicator light lights up in interval of 0.4 seconds and the separation between the...
Page 60
4e-25 abs: 3) read the dtc (diagnostic trouble code) and show data when trouble (displaying data at the time of dtc) according to instructions displayed on sds. Note • not only is sds used for detecting diagnostic trouble codes but also for reproducing and checking on screen the failure condition as...
Page 61
Abs: 4e-26 3) while the dtcs are being output, set the special tool to off. Note the dtc deletion mode is started after the switch is set to off. 4) in the dtc deletion mode, switch the abs test switch from off to on three times, each time leaving it at on for more than 1 second. Note the dtc deleti...
Page 62
4e-27 abs: use of sds note • the previous malfunction history code (past dtc) still remains stored in the abs hu. Therefore, erase the history code memorized in the abs hu using sds tool. • the dtc is memorized in the abs hu also when the wire coupler of any sensor is disconnected. Therefore, when a...
Page 63
Abs: 4e-28 6) check the dtc. 7) click “clear” (3) to delete history code (past dtc). 8) follow the displayed instructions. 9) check that both “current dtc” (4) and “past dtc” (5) are deleted (nil). 10) close the sds tool and turn the ignition switch off. 11) disconnect the sds tool and install the r...
Page 64
4e-29 abs: sds check (gsx1300bkak8) b823h34504023 using sds, take the sample of data from the new motorcycle and at the time of periodic maintenance at your dealer. Save the data in the computer or by printing and filing the hard copies. The saved or filed data are useful for troubleshooting as they...
Page 65
Abs: 4e-30 active control inspection (gsx1300bkak8) b823h34504031 1) remove the right frame cover. Refer to “exterior parts removal and installation in section 9d in related manual”. 2) set up the sds tool. (refer to the sds operation manual for further details.) 3) click “abs” (1). 4) click “active...
Page 66
4e-31 abs: 6) click “next” according to the screen indication. Note skip this screen as this vehicle is not equipped with parking brake. Return next cancel help return next cancel help i718h1450060-02 return next cancel help i718h1450121-01.
Page 67
Abs: 4e-32 note • if the front wheel is selected, lift the front wheel off the ground using a jack. • two operators are needed in this work; one should apply a rotational force to the front wheel. Return next cancel help return next cancel help i718h1450061-01.
Page 68
4e-33 abs: note • in normal cases, the front brake lever feels a reaction force and the front wheel turns discontinuously. At the same time, the abs hu operating sound will be heard. • the abs hu motor operates for 6 seconds and then stops automatically. Note • inspect the rear brake in the same man...
Page 69
Abs: 4e-34 * 1 : it goes off after running at more than 5 km/h (3.1 mile/h). * 2 : the wheel speed sensor lead wire is connected to the abs control unit, but a short-circuit or faulty continuity inside the abs control unit caused this dtc to appear, therefore, the abs control unit/hu assembly must b...
Page 70
4e-35 abs: caution ! When disconnecting couplers and turning the ignition switch on, disconnect the abs control unit coupler in order to prevent a dtc from being stored. Each time a resistance is measured, the ignition switch should be set to off. Dtc “25” (c1625): wheel speed sensor related malfunc...
Page 71
Abs: 4e-36 2 1) make sure the tire pressure for each tire. Refer to “tire inspection in section 0b in related manual”. Cold inflation tire pressure (solo riding) front: 250 kpa (2.50 kgf/cm 2 , 36 psi) rear: 290 kpa (2.90 kgf/cm 2 , 42 psi) cold inflation tire pressure (dual riding) front: 250 kpa (...
Page 72
4e-37 abs: 4 1) inspect the clearances of the front and rear wheel speed sensor – sensor rotor using the thickness gauge. Special tool (a): 09900–20803 (thickness gauge) (b): 09900–20806 (thickness gauge) wheel speed sensor – sensor rotor clearance 0.3 – 1.5 mm (0.012 – 0.059 in) front rear are the ...
Page 73
Abs: 4e-38 dtc “35” (c1635): abs motor malfunction (gsx1300bkak8) b823h34504008 wiring diagram refer to “abs unit diagram (gsx1300bkak8) (page 4e-7)”. Troubleshooting note after repairing the trouble, clear the dtc using sds tool. Refer to “dtc (diagnostic trouble code) deleting (gsx1300bkak8) (page...
Page 74
4e-39 abs: 3 1) remove the front seat. Refer to “exterior parts removal and installation in section 9d in related manual”. 2) lift and support the fuel tank with the prop stay. Refer to “fuel tank removal and installation in section 1g in related manual”. 3) check the abs control unit coupler for lo...
Page 75
Abs: 4e-40 dtc “41” (c1641): wheel speed sensor signal malfunction (f) (gsx1300bkak8) b823h34504009 troubleshooting note after repairing the trouble, clear the dtc using sds tool. Refer to “dtc (diagnostic trouble code) deleting (gsx1300bkak8) (page 4e-25)”. Possible cause too great air gap, worn or...
Page 76
4e-41 abs: dtc “42” (c1642): wheel speed sensor circuit open (f) (gsx1300bkak8) b823h34504010 wiring diagram refer to “abs unit diagram (gsx1300bkak8) (page 4e-7)”. Note after repairing the trouble, clear the dtc using sds tool. Refer to “dtc (diagnostic trouble code) deleting (gsx1300bkak8) (page 4...
Page 77
Abs: 4e-42 1 5) check for continuity between “16” terminal and “5” terminal at the abs control unit coupler. Special tool (a): 09900–25008 (multi-circuit tester set) (b): 09900–25009 (needle pointed probe set) tester knob indication continuity ( ) abs control unit coupler (harness end) is there cont...
Page 78
4e-43 abs: 3 1) disconnect the front wheel speed sensor coupler. 2) measure the resistance between “a” (w) and ground at the front wheel speed sensor coupler. Special tool (a): 09900–25008 (multi-circuit tester set) tester knob indication resistance ( Ω) normal value (“a” – ground) ∞Ω (infinity) is ...
Page 79
Abs: 4e-44 5 1) disconnect the front wheel speed sensor coupler. 2) measure the resistance between “b” (b) and ground at the front wheel speed sensor coupler. Special tool (a): 09900–25008 (multi-circuit tester set) tester knob indication resistance ( Ω) normal value (“b” – ground) ∞Ω (infinity) is ...
Page 80
4e-45 abs: 7 1) check for continuity between “5” (b/r) on the abs control unit coupler and “d” (b/r) on the front wheel speed sensor coupler. Special tool (a): 09900–25008 (multi-circuit tester set) (b): 09900–25009 (needle pointed probe set) tester knob indication continuity test ( ) normal value (...
Page 81
Abs: 4e-46 dtc “44” (c1644): wheel speed sensor signal malfunction (r) (gsx1300bkak8) b823h34504012 troubleshooting note after repairing the trouble, clear the dtc using sds tool. Refer to “dtc (diagnostic trouble code) deleting (gsx1300bkak8) (page 4e-25)”. Possible cause too great air gap, worn or...
Page 82
4e-47 abs: dtc “45” (c1645): wheel speed sensor circuit open (r) (gsx1300bkak8) b823h34504013 wiring diagram refer to “abs unit diagram (gsx1300bkak8) (page 4e-7)”. Troubleshooting note after repairing the trouble, clear the dtc using sds tool. Refer to “dtc (diagnostic trouble code) deleting (gsx13...
Page 83
Abs: 4e-48 1 4) check for continuity between “7” terminal and “19” terminal at the abs control unit coupler. Special tool (a): 09900–25008 (multi-circuit tester set) (b): 09900–25009 (needle pointed probe set) tester knob indication continuity ( ) abs control unit coupler (harness end) is there cont...
Page 84
4e-49 abs: 3 1) disconnect the rear wheel speed sensor coupler. 2) measure the resistance between “a” (w) and ground at the rear wheel speed sensor coupler. Special tool (a): 09900–25008 (multi-circuit tester set) tester knob indication resistance ( Ω) normal value (“a” – ground) ∞Ω (infinity) is th...
Page 85
Abs: 4e-50 5 1) disconnect the rear wheel speed sensor coupler. 2) measure the resistance between “b” (b) and ground at the rear wheel speed sensor coupler. Special tool (a): 09900–25008 (multi-circuit tester set) tester knob indication resistance ( Ω) normal value (“b” – ground) ∞Ω (infinity) is th...
Page 86
4e-51 abs: 7 1) check the continuity between “19” (b/y) on the abs control unit coupler and “d” (b/y) on the rear wheel speed sensor coupler. Special tool (a): 09900–25008 (multi-circuit tester set) (b): 09900–25009 (needle pointed probe set) tester knob indication continuity test ( ) normal value (...
Page 87
Abs: 4e-52 dtc “47” (c1647): supply voltage (increased) (gsx1300bkak8) b823h34504015 wiring diagram refer to “abs unit diagram (gsx1300bkak8) (page 4e-7)”. Troubleshooting note • after repairing the trouble, clear the dtc using sds tool. Refer to “dtc (diagnostic trouble code) deleting (gsx1300bkak8...
Page 88
4e-53 abs: 3 1) turn the ignition switch off. 2) lift and support the fuel tank with the prop stay. Refer to “fuel tank removal and installation in section 1g in related manual”. 3) check the abs control unit coupler for loose or poor contacts. If ok, then disconnect the abs control unit coupler. Re...
Page 89
Abs: 4e-54 dtc “48” (c1648): supply voltage (decreased) (gsx1300bkak8) b823h34504016 wiring diagram refer to “abs unit diagram (gsx1300bkak8) (page 4e-7)”. Troubleshooting note • after repairing the trouble, clear the dtc using sds tool. Refer to “dtc (diagnostic trouble code) deleting (gsx1300bkak8...
Page 90
4e-55 abs: 3 1) turn the ignition switch off. 2) lift and support the fuel tank with the prop stay. Refer to “fuel tank removal and installation in section 1g in related manual”. 3) check the abs control unit coupler for loose or poor contacts. If ok, then disconnect the abs control unit coupler. Re...
Page 91
Abs: 4e-56 dtc “55” (c1655): abs control unit malfunction (gsx1300bkak8) b823h34504017 troubleshooting note after repairing the trouble, clear the dtc using sds tool. Refer to “dtc (diagnostic trouble code) deleting (gsx1300bkak8) (page 4e-25)”. Possible cause faulty abs control unit. Step action ye...
Page 92
4e-57 abs: 2 1) inspect both of the wheel speed sensor rotors for damage and check that no foreign objects are caught in the rotor openings. Are the rotors ok? Go to step 3. Clean or replace the rotor. 3 1) check that the front and rear wheel speed sensors are mounted securely. Are the sensors mount...
Page 93
Abs: 4e-58 dtc “61” (c1661): abs solenoid malfunction (gsx1300bkak8) b823h34504018 troubleshooting note after repairing the trouble, clear the dtc using sds tool. Refer to “dtc (diagnostic trouble code) deleting (gsx1300bkak8) (page 4e-25)”. Possible cause valve relay circuit open or short, broken f...
Page 94
4e-59 abs: specifications tightening torque specifications b823h34507001 reference: for the tightening torque of fastener not specified in this section, refer to “tightening torque list (gsx1300bkak8) in section 0c (page 0c-1)”. Special tools and equipment special tool b823h34508001 2 2) measure the...
Page 95
Abs: 4e-60 09900–25008 09900–25009 multi-circuit tester set needle pointed probe set ) (page 4e-17) / ) (page 4e-18) / ) (page 4e-20) / ) (page 4e-21) / ) (page 4e-22) / ) (page 4e-22) / ) (page 4e-39) / ) (page 4e-42) / ) (page 4e-42) / ) (page 4e-43) / ) (page 4e-43) / ) (page 4e-44) / ) (page 4e-...
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4e-61 abs:.
Page 97: Section 9
Table of contents 9- i 9 section 9 contents body and accessories precautions ................................................. 9-* precautions.............................................................. 9-* precautions for electrical system .......................... 9-* component location ..........
Page 98
9-ii table of contents seat lock cable routing diagram...................... 9d-* repair instructions .............................................. 9d-* frame cover construction .................................. 9d-* frame side cover cushion attachment.............. 9d-* front frame cover cushion ...
Page 99: Wiring Systems
Wiring systems: 9a-1 body and accessories wiring systems schematic and routing diagram wiring diagram (gsx1300bkak8) b823h39102003 refer to “wire color symbols in section 0a in related manual”..
Page 100
9a-2 wiring systems: for e-02, 19, 24 headlight position light front turn signal light (l) front turn signal light (r) off run off on push handlebar switch (r) engine st op switch st arter butt o n front brake switch on off lock p ignition switch immobilizer speed sensor side-st and switch free push...
Page 101
Wiring systems: 9a-3 for e-03, 28 headlight position light front turn signal light (l) front turn signal light (r) off run off on push handlebar switch (r) engine st op switch st arter butt o n front brake switch on off lock p ignition switch speed sensor side-st and switch free push on off brake li...
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9a-4 wiring systems: for e-33 headlight position light front turn signal light (l) front turn signal light (r) off run off on push handlebar switch (r) engine st op switch ev ap system purge control solenoid v a l v e (e-33 only) st arter butt o n front brake switch on off lock p ignition switch spe...
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Wiring systems: 9a-5 wiring harness routing diagram (gsx1300bkak8) b823h39102004 1 2 3 5 6 “a” 6 7 8 6 “c” 9 “b” 4 16 11 13 12 14 15 10 i823h3910901-08 1. Wiring harness protector : stick the wiring harness protector onto the seat rail bolt. 11. Speed sensor lead 2. Clamp : bind the front brake pipe...
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9a-6 wiring systems: 1 8 19 18 “a” 2 “b” 3 4 9 11 12 13 14 15 16 “a” “d” 7 21 20 “c” 6 17 9 10 5 10 “e” 22 view of right i823h3910902-02.
Page 105
Wiring systems: 9a-7 1. Clamp : pass the radiator breather hose above the horn bracket. Be careful not to contact the lead wires with the horn bracket. 15. Spacer 2. Clamp : bind the handlebar switch wiring harnesses. Cut off the excess end of the clamp. 16. Cushion 3. Clamp : bind the side-stand sw...
Page 106
9a-8 wiring systems: 2 3 4 5 6 10 9 1 5 4 3 1 2 6 “a” c a 7 “b” 8 “ a ” “c” “d” b i823h3910906-03 1. Clutch hose 9. Clamp : bind the clutch hose and left handlebar switch lead wires. Cut off the excess end of the clamp. 2. Left handlebar switch lead wire 10. Clamp : bind the front brake hose and rig...
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Prepared by february, 2008 part no. 99501-39580-01e printed in japan 104.
Page 108: Gsx1300Bka
Top bottom no. 1847 gsx1300bkak8 s/m 99501-39580-01e cover14 for ps printing 2008.01.18 (back: 4 mm) 1/1 sumi printed in japan k8 use this manual with: gsx1300bk service manual (99500-39320-01e) 9 9 5 0 1 - 3 9 5 8 0 - 0 1 e gsx1300bka.