Suzuki VL1500K7 Service Bulletin

Summary of VL1500K7

  • Page 1

    Motorcycle date: may 16, 2006 page: 1 of 13 subject: notice of set-up manual applicable model: vl1500k7 effective engine or frame no.: reference: hamamatsu-nishi p.O. Box 1, 432-8611 hamamatsu, japan. This bulletin is to inform you of set-up procedures of vl1500k7. Please inform your dealers of this...

  • Page 2

    Hamamatsu-nishi p.O. Box 1, 432-8611 hamamatsu, japan. Motorcycle date: may 16, 2006 page : 2 of 13 [page: 7, 8 paragraph: 1] the photograph shown indicates the parts dismounted from the motorcycle in addition to the items shown in the preceding page. A: front brake master cylinder b: clutch master ...

  • Page 3

    Hamamatsu-nishi p.O. Box 1, 432-8611 hamamatsu, japan. Motorcycle date: may 16, 2006 page : 3 of 13 [page: 9, 10 paragraph: 3] # a: front brake hose b: clutch hose c: throttle cable d: right switch wiring harness e: left switch wiring harness throttle [page: 9, 10 paragraph: 4] insert the boss of th...

  • Page 4

    Hamamatsu-nishi p.O. Box 1, 432-8611 hamamatsu, japan. Motorcycle date: may 16, 2006 page : 4 of 13 a: allen bolt b: holder c: front brake master cylinder d: handlebars connect the front brake light switch lead wires coupler to the brake light switch. A: front brake light switch b: lead wire coupler...

  • Page 5

    Hamamatsu-nishi p.O. Box 1, 432-8611 hamamatsu, japan. Motorcycle date: may 16, 2006 page : 5 of 13 clutch master cylinder [page: 13, 14 paragraph: 3, 4] install the clutch master cylinder onto the handlebars. Align the dot mark on the handlebars with the master cylinder-to-holder fitting surface. T...

  • Page 6

    Hamamatsu-nishi p.O. Box 1, 432-8611 hamamatsu, japan. Motorcycle date: may 16, 2006 page : 6 of 13 left clamp the left handlebar switch wiring harness, clutch hose union or clutch hose with straps as shown in the photograph. A: strap l:140 mm b: left switch wiring harness c: clutch hose union d: cl...

  • Page 7

    Hamamatsu-nishi p.O. Box 1, 432-8611 hamamatsu, japan. Motorcycle date: may 16, 2006 page : 7 of 13 warning and information label (for e-19 cc and cd selection, for e-28 market) [page: 29, 30 paragraph: 2] stick the label selected for your country. A: warning label b: information label c: fuel tank ...

  • Page 8

    Hamamatsu-nishi p.O. Box 1, 432-8611 hamamatsu, japan. Motorcycle date: may 16, 2006 page : 8 of 13 3. Servicing clutch air bleeding [page: 43, 44 paragraph: 2] disconnect the regulator/rectifier lead wire coupler. A: coupler front brake lever [page: 45, 46 paragraph: 1] make sure the front brake le...

  • Page 9

    Hamamatsu-nishi p.O. Box 1, 432-8611 hamamatsu, japan. Motorcycle date: may 16, 2006 page : 9 of 13 engine oil [page: 49, 50 paragraph: 3] engine oil oil quality is a major contributor to your engine’s per- formance and life. Always select good quality engine oil. Use sf/sg or sh/sj in api (american...

  • Page 10

    Hamamatsu-nishi p.O. Box 1, 432-8611 hamamatsu, japan. Motorcycle date: may 16, 2006 page : 10 of 13 energy conserving suzuki does not recommend the use of “energy conserving” oils. Some engine oils which is api sh or greater has “energy conserving” indication in api classifica- tion doughnut mark. ...

  • Page 11

    Hamamatsu-nishi p.O. Box 1, 432-8611 hamamatsu, japan. Motorcycle date: may 16, 2006 page : 11 of 13 5. Cable routing [page: 56].

  • Page 12

    Hamamatsu-nishi p.O. Box 1, 432-8611 hamamatsu, japan. Motorcycle date: may 16, 2006 page : 12 of 13 6. Harness routing [page: 57].

  • Page 13

    Hamamatsu-nishi p.O. Box 1, 432-8611 hamamatsu, japan. Motorcycle date: may 16, 2006 page : 13 of 13 7. Safety check out [page: 58, 59, 60] engine and transmission chassis cold inflation tire pressure electricals road test inspection after completion of the setting-up the motor- cycle all the follow...