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T-Tech TT100 User Manual

Manual is about: Transmission Fluid Exchange System

Summary of TT100

  • Page 1

    Transmission service technology tt100 user’s guide.

  • Page 2: Safety Summary

    2 safety summary congratulations on the purchase of your new t-tech transmission fluid exchange system. The following safety information is provided as a guideline to help you operate your new transmission fluid exchange system under the safest possible conditions. Any equipment can be potentially d...

  • Page 3

    3 warning – heat hazards vehicle transmissions can be very hot and the fluid is under pressure when the vehicle is running. Opening a hot, pressurized transmission line can cause hot transmission fluid to be forcibly sprayed in all directions. Wait until the engine has cooled in the vehicle being se...

  • Page 4: Table of Contents

    Table of contents safety summary safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 additional safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Page 5

    T-tech application notes general . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 bmw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

  • Page 6: Introduction

    6 introduction about this manual this manual includes a safety summary, operating procedures, machine preparation, maintenance instructions and troubleshooting procedures for transmission fluid exchanging. Anyone intending to use this machine should become familiar with all the information included ...

  • Page 7: Preparation For Use

    7 preparation for use although minimal, t-tech requires some preparation before use. The following instructions describe the necessary steps to prepare your new transmission fluid exchanger for use. Fitting organization locate the standard fittings assortment and set each fitting in the t-tech cabin...

  • Page 8

    8 figure 7. Fitting 314 ford/lincoln/mercury – fits earlier ford, lincoln, and mercury small and large passenger vehicles figure 9. Fitting 317 and fitting 318 any vehicle with 5/16 inch hose connections figure 11. Fitting 320 and fitting 323 any vehicle with 1/4 inch pipe fittings. Sometimes used t...

  • Page 9

    9 cabinet drawer storage layouts the storage trays in the t-tech cabinet are defined in figure 15. Figure 16 and figure 17 show the tray layout for storage of the standard fittings in trays 3 and 4 respectively. The numbers shown in the illustration are the specific fitting number for the standard f...

  • Page 10

    10 figure 18. Fit165 replacement plastic storage cases for special fittings kits figure 20. Fit402 bmw figure 22. Fit404 3/8" quick connect, gm/chrysler figure 24. Fit406 ford/dodge figure 26. Fit408 ford contour/mercury mystique figure 19. Fit401 ford escort/nissan/mazda figure 21. Fit403 ford taur...

  • Page 11

    11 figure 27. Fit409 volvo figure 29. Fit411 mazda/ford banjo fittings figure 31. Fit413 allison 1000 series figure 33. Fit415 90º 1/2" quick connect, ford figure 28. Fit410 saab figure 30. Fit412 pre-2005 dodge durango/dakota figure 32. Fit414 3/8" quick connect, ford figure 34. Fit416 90º 3/8" qui...

  • Page 12

    12 removing air from the cylinder when using the t-tech for the first time, there may be space at the top of the cylinder (air in the cylinder). If not corrected, this condition may short future exchanges. If for some reason the piston is at the bottom of the cylinder, or there is large air pocket a...

  • Page 13: Operation Instructions

    13 operation instructions for first time use, do not perform any of the following procedures until you have completed the procedures in preparation for use. All procedures must be performed in the order presented. Control valve figure 36. Control valve positions for each service being performed, alw...

  • Page 14

    Fill cylinder function the fill cylinder function is used to fill the t-tech cylinder with new atf and empty the cylinder of old atf. Caution: fill cylinder completely. Air below the piston will result in an incomplete exchange as this air will compress and not move the piston at beginning of the ex...

  • Page 15

    15 connecting to the vehicle connecting to the vehicle for service requires identifying the automatic transmission cooling lines and making the necessary connections to exchange atf. Identifying cooling lines figure 40 is a diagram of a typical automobile transmission cooling system. Transmission co...

  • Page 16

    16 4. Examine the vehicle fittings and compare them to the fitting chart on the back of the t-tech cabinet door. In this case, a chevrolet fitting is required and a review of the fitting chart indicates that fit303 and fit304 are the correct choices (see figure 44). 5. Connect the male fit304 fittin...

  • Page 17

    17 fluid exchange function use this function to exchange old automatic transmission fluid (atf) with new atf. 1. With the t-tech auto align feature, you need not be concerned about which service transfer hose is connected to the transmission cooling line or to the radiator because flow direction is ...

  • Page 18

    18 bypass feature the t-tech bypass feature allows new atf to loop within the vehicle when the exchange is complete and the piston is at the top of the cylinder. This feature allows the operator to walk away (work on something else, etc.) when the machine is running, without being concerned about se...

  • Page 19: Maintenance

    Maintenance general there is no periodic maintenance necessary on the t-tech unit. Troubleshooting the following troubleshooting flow charts are provided for solutions to problems that may occur during various operating processes. Vehicle service no no fail yes no yes no yes yes no yes no is the pis...

  • Page 20

    20 fill cylinder using bulk dispenser yes no is the piston at the top of the cylinder? See removing air from the cylinder for removal instructions. Is the bulk dispenser gun connected to the service port? Do both service transfer hoses have service hose adapters attached? Is adequate pressure shown ...

  • Page 21: T-Tech Application Notes

    21 t-tech application notes general the information in the following pages provides information for specific t-tech applications. The information provided here is listed alphabetically by vehicle manufacturer and vehicle type. Caution: some automobile manufacturers use snap type connectors on transm...

  • Page 22

    22 dodge dakota (to 1997) and some ram fit403 note: whenever using special fittings from fit403, start them by hand and slowly tighten enough to prevent leaks. Use fit403 on the 1995 to 1997 dakota (see fit412 for post 1997) and some ram models. The quick connect fitting in the dodge dakota transmis...

  • Page 23

    23 dodge ram [pre-2001 turbo diesel] instructions 1. The dodge turbo diesel uses the large quick connect fitting in fit403, but it is easier to locate the 1/2 inch hose connection near the bottom of the radiator and use 1/2 inch fittings fit321 and fit324 with hose clamps. Some dodge durango and dak...

  • Page 24

    24 ford contour fit408 fit408 is a two part fitting that requires an o-ring seal to the transmission line. Caution: these fittings are a matched set and must be kept together in the small plastic box marked fit408. Instructions 1. Remove the transmission cooling line from the radiator. 2. Attach the...

  • Page 25

    25 many 2002 to 2006 ford explorers and mercury mountaineer models feature a sealed transmission system with no automatic transmission dipstick. The instructions below outline the proper service techniques for fluid level check on such models using the t-tech fit516 ford fill adapter kit. Suggested ...

  • Page 26

    26 ford taurus and windstar fit403 fit403 must be installed at the transmission in ford taurus and windstar and in the mercury sable. For some 1993 and newer vehicles, use the larger diameter fitting in fit403 (see figure 60) with fit321 used as the female side. For some 1993 and older use the small...

  • Page 27

    27 mercury mountaineer see ford explorer instructions. Mercury mystique fit401 caution: these fittings are a matched set and must be kept together in the small plastic box marked fit401. Instructions 1. Remove the stock bolt, the fitting and the crush washers from the radiator. 2. Install the t-tech...

  • Page 28

    28 allison series 1000 special fitting kit fit413 (optional) caution: t-tech automatic transmission fluid exchange machines are designed to bleed automatic transmission fluid (atf) into the overflow container if system pressures exceed 85 psi. Please note that the fit413 kit cannot be used in conjun...

  • Page 29

    29 3. Install the male half of the special fitting fit411 into the radiator with a supplied nylon gasket. 4. When service is completed, return the fittings to special fittings case. 5. Reinstall factory parts. 6. Start the engine. 7. Check for leaks and fluid quantity. Mercedes-benz standard fitting...

  • Page 30

    30 toyota toyota camry note: when servicing toyota camry’s with 4 cylinder engine, a low line pressure condition may be encountered. This is normal and requires the following steps to perform the service. 1. With the t-tech connected to the vehicle through a cooler line, start the vehicle. 2. Set th...

  • Page 31: Replacement Parts List

    31 replacement parts list external parts list tech t- ® failure to follow instructions may cause damage or explosion; always shield eyes. Read entire instruction manual before use. Warning do not exceed 75 psi input pressure when filling the t-tech. Caution 4 3 2 7 6 5 8.

  • Page 32

    32 item description part number transmission fluid exchanger, tt100 model 150-012-000 2 caster kit (2 standard, 2 with brake) 413-079-666 3 fitting, elbow, 45 degree 253-377-666 4 fitting, brass 253-376-666 5 valve knob 246-433-000 6 pressure gauge 251-003-000 7 quick connect, male cou120 8 quick co...

  • Page 33

    33 2 12 13 5 7 1 3 4 6 8 9 10 11 14 15 16 replacement parts list continued internal parts list.

  • Page 34

    34 item description part number 1 shuttle valve assembly with fittings 870-868-000 2 fitting – tee 1/2 tube 253-304-002 3 control panel – tt100 440-665-100 4 fitting – elbow 90 degree 3/8 mpt x 1/2 tube 253-307-002 5 panel – back 440-660-100 6 valve 4-way 252-069-000 7 fitting – 3/8 mpt x 1/2 tube 2...

  • Page 35

    35 t-tech fittings and tools description part number standard fittings assortment fit300 includes: gm large female fit301 gm large male fit302 gm small female fit303 gm small male fit304 chrysler large male fit305 chrysler large female fit306 chrysler small male fit307 chrysler small female fit308 f...

  • Page 36: Plumbing Diagram

    36 plumbing diagram.

  • Page 37: Limited Warranty

    37 limited warranty clore automotive, llc warrants your t-tech to be free from defects in material and workmanship for a period of one year from the date of sale to the original user or consumer purchaser. If your t-tech malfunctions or fails within the 12 month warranty period because of a defect i...

  • Page 38: Tt100

    Clore automotive • kansas city, mo 64161 • www.T-techonline.Com • 913.310.1050 © 2006 clore automotive 842-400-010 read carefully before operating unit! Warning: this product contains chemicals, including lead, known to the state of california to cause cancer, birth defects and other reproductive ha...