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Tailift TPR1230 Operation Manual

Manual is about: RADIAL DRILLS

Summary of TPR1230

  • Page 1

    D e c 0 0 5 / 0 4 tailift ltd. 2006 radial drills tpr1230 tpr1230h tpr1600h tpr2000h operation manual.

  • Page 2: Section     Content

    0-1 section content page chapter 1 safety guidelines 1.1 please follow the below basic safety principles ……………………….. 1-1 1.2 precautions for the transportation and installation …………………….. 1-1 1.3 precautions for operation …………………………………………….. 1-1 1.4 precautions for checking and maintenance ………………………...

  • Page 3: Section

    0-2 section content page 4.2.2 the movement of the machine ………………………………………… 4-2 4.2.3 the order to pack …………………………………………………………... 4-3 4.3 installation of the machine ……………………………………………… 4-3 4.3.1 have the machine set onto the fastening bolts of the crate base ………. 4-3 4.3.2 level adjusting. ………………………...

  • Page 4: Section

    0-3 section content page 5.12 automatic feed ……………………………………………………………. 5-22 5.12.1 （for tpr-1230, tpr-1230h） ………………………………………… 5-22 5.12.2 （for tpr-1600h, tpr-2000h） …………………………………….. 5-24 5.13 the spindle ………………………………………………………………... 5-25 5.14 threading ………………………………………………………………….. 5-25 5.15 the assembl...

  • Page 5: Section

    0-4 section content page chapter 8 troubleshooting 8.1 the spindle overloads and the relay jumps ……………………………. 8-1 8.1.1 the cause …………………………………………………………………... 8-1 8.1.2 the solution ………………………………………………………………... 8-1 8.2 the spindle overloads and the fuse burns out …………………………. 8-1 8.2.1 the cause ……………...

  • Page 6: Chaptr 1

    1-1 chaptr 1 safety guidelines 1.1 please follow the below basic safety principles (1) have only sophisticated or experienced personal perform the machine operation or maintenance. (2) please read and understand the operation manual thoroughly before operation. (3) please place the manual close to t...

  • Page 7

    1-2 1.4 precautions for checking and maintenance (1) please power off first before performing maintenance or checking job. (2) only have authorized electric technician carry out maintenance or checking job when power-on is needed in it (3) please power off after work. (4) adding or replacing hydraul...

  • Page 8

    1-3 1.5 warning labels and mark on the machine 1.5.1 warning labels and mark introduction labels description please secure the machine with the base fixing bolts, to prevent from any risk. 台勵福股份有限公司 台品工業股份有限公司 tai pin industrial co., ltd tailift co., ltd 機型號碼 model no. 製造日期 mfg.Date 機台重量 net weight ...

  • Page 9

    1-4 1.5.2 warning labels and mark positions a. The front view b. The rear view 台勵福股份有限公司 台品工業股份有限公司 tai pin industrial co., ltd tailift co., ltd 機型號碼 model no. 製造日期 mfg.Date 機台重量 net weight 製造號碼 serial no. 電源供應量 power supply kva 通 訊 地 址 : 台 中 縣 大 雅 鄉 員 林 村 神 林 路 1 段 2 6 9 號 n o . 2 6 9 s e c . 1 , s...

  • Page 10

    1-5 c. Oil filler position and oil drain outlet position z arm elevating motor (for tpr-1230,tpr-1230h) z arm elevating motor (for tpr-1600h,tpr-2000h).

  • Page 11

    1-6 z gearbox (for tpr-1230,tpr-1230h) (for tpr-1600h/tpr-2000h) z hydraulic oil pump.

  • Page 12: Chapter 2

    2-1 chapter 2 general specifications 2.1 the anticipated machine life. The calculation of the anticipated machine life: 8 hours x 6 days x 50 weeks x 10 years = 24000 hours. The above calculation is based on a sound maintenance and normal condition, excluding wearing parts. 2.2 machine dimensions. T...

  • Page 13: 2.3  The Machine

    2-2 2.3 the machine 2.3.1 description radial drills are purposely designed to process bulky objects. Tailift has 20 years of history and experience in behind. It knows radial drills certainly very well. Tailift radial drills will be your best choice. The material that the machine can process on are ...

  • Page 14: 2.4 Specifications.

    2-3 2.4 specifications. 2.4.1 tpr-1230h specification. Tpr-1230h diameter of column 300mm distance from column surface to spindle center, max. 1170mm distance from column surface to spindle center, min. 340mm travel of spindle head 890mm distance from base surface to spindle end, max. 1370mm distanc...

  • Page 15: Tpr-1230

    2-4 2.4.2 tpr-1230 specification. Tpr-1230 diameter of column 300mm distance from column surface to spindle center, max. 1170mm distance from column surface to spindle center, min. 340mm travel of spindle head 890mm distance from base surface to spindle end, max. 1370mm distance from base surface to...

  • Page 16: Tpr-1600H

    2-5 2.4.3 tpr-1600h specification. Tpr-1600h diameter of column 432mm distance from column surface to spindle center, max. 1580mm distance from column surface to spindle center, min. 440mm travel of spindle head 1140mm distance from base surface to spindle end, max. 1600mm distance from base surface...

  • Page 17: Tpr-2000H

    2-6 2.4.4 tpr-2000h specification. Tpr-2000h diameter of column 432mm distance from column surface to spindle center, max. 2000mm distance from column surface to spindle center, min. 490mm travel of spindle head 1510mm distance from base surface to spindle end, max. 1900mm distance from base surface...

  • Page 18

    2-7 2.5 standard and option accessories. (1) standard accessories: a. Adjusting tools（including tool box） b. Cooling equipment（including pump） c. Lighting installation（including fluorescent lamp） d. Box table (2) option accessories: a. Tilt worktable 2.6 operation position and noise level. 2.6.1 ope...

  • Page 19: Chapter 3

    3-1 chapter 3 preparation to install 3.1 space and room requirement 3.1.1 floor requirement using this machine requires solid and well-structured floor and its good level. Note: 1. For adjusting level, please refer to the chapter 6. 2. Adjusting level is needed before using this machine. The level a...

  • Page 20

    3-2 tpr-2000h floor diagrams. (unit : mm) the above diagrams are for the bases and ground bolts, as well as its relative positions of tpr-2000h..

  • Page 21: 3.2 Environment Requirement

    3-3 3.1.2 space requirement for safety reason, path must be considered when installing. For space, it requires: its calculation is the area of the arm rotating 360 degree, the most outer circle and plus 1000 mm. Different models has different dimensions. Model the distance from the column center to ...

  • Page 22: 3.3 Power Supply Requirement

    3-4 3.3 power supply requirement a. Acceptable voltage fluctuation : normally ±10%vlt. B. Acceptable frequency fluctuation : ±1hz (50/60hz) c. Acceptable momentary power-off duration: less than10m.Sec d. Acceptable voltage impulse the peak value : 200% or less than the line voltage of the actual val...

  • Page 23: 3.4

    3-5 3.4 electric system alculation 3.4.1 (for tpr-1230, tpr-1230h) motor part name rated power capacity maximum initiate power main motor 2.25kw 6.3kw elevating motor 0.75kw 2.1kw hydraulic motor 0.75kw 2.1kw coolant pump motor 0.1kw 0.28kw total rated power capacity: (2.25kw+0.75kw+0.75kw+0.1kw)=3....

  • Page 24

    3-6 3.4.2 (for tpr-1600h) motor part name rated power capacity maximum initiate power main motor 5.625kw 15.75kw elevating motor 1.5kw 4.2kw hydraulic motor 0.75kw 2.1kw coolant pump motor 0.1kw 0.28kw total rated power capacity: (5.625kw+1.5kw+0.75kw+0.1kw)=7.975kw…………….(1) maximum total initiate p...

  • Page 25

    3-7 3.4.3 (for tpr-2000h) motor part name rated power capacity maximum initiate power main motor 5.625kw 15.75kw elevating motor 2.25kw 6.3kw hydraulic motor 0.75kw 2.1kw coolant pump motor 0.1kw 0.28kw total rated power capacity: (5.625kw+2.25kw+0.75kw+0.1kw)=8.725kw…………….(1) maximum total initiate...

  • Page 26: Chapter 4

    4-1 chapter 4 transportation and installation 4.1 disassembly and packaging 4.1.1 general electrical equipment should be designed to stand transportation and storage under the temperature between -25℃ and+55℃. If this is impossible, proper measurements must be taken to endure the high temperature. T...

  • Page 27: 4.2 Transportation

    4-2 4.2 transportation 4.2.1 the diagram of the machine weight and its gravity center the weight differ due to the different models. Their data is as blow: model tpr-1230 tpr-1230h tpr-1600h tpr-2000h total weight 2300 kgw 2300kgw 5100kgw 6600kgw required forklift 2.5 tons 2.5 tons 5 tons 7 tons not...

  • Page 28: The Order to Pack

    4-3 4.2.3 the order to pack please pack according the following procedure: 1. Place the base plate 1 under the machine and have both the plate and the machine fastened with bolts. 2. Install the side plate 2. 3. Install the side plate 3. 4. Install the side plate 4. 5. Install the side plate 5. 6. I...

  • Page 29

    4-4 4.3.2 level adjusting (1) tools a. A level scale, with tolerance within 0.02mm/m b. Spanners, level adjusting blocks. (2) procedure a. Please adjust the level adjusting bolts to contact the level adjusting blocks. B . Have the level scale put on the worktable. C. Locate the peak point using the ...

  • Page 30: Chapter 5

    5-1 chapter 5 operation 5.1 a brief introduction to the relevant operation hardware 5.1.1 (for tpr-1230, tpr-1230h) the front view of the machine the rear view of the machine.

  • Page 31

    5-2 the relevant terms. No. Term description 1 column it is to support the gearbox and arm. It is connected with the base. 2 top cap it is on the top of the machine. 3 electric ball screw it is the rail of the arm, which can be lifted or lowered by an elevating motor. 4 main motor it is to move the ...

  • Page 32

    5-3 5.1.2 (for tpr-1600h/ for tpr-2000h) the front view of the machine the rear view of the machine.

  • Page 33

    5-4 the relevant names ： no name description 1 top cover it is located on the top of the column, inside which elevating motor and reducing speed motor are installed. 2 column it is designed to support the gearbox and arms. It connects with the base. 3 transmission ball screw. It is designed to trans...

  • Page 34

    5-5 5.1.3 safty protective device (suit every model) no. Term description 1 safety protective cover for to avoid debris fly off. When spindle making the drilling bit,the cover must be close. Another for safety, the spindle must stop rotation, when the cover is open. 2 limit switch the limit switch i...

  • Page 35: 5.2 Instruction to Switches

    5-6 5.2 instruction to switches 5.2.1 (for tpr-1230, tpr-1230h)(type i) the front view of the machine the rear view of the machine description for switches. 1. Cross switch it is to control the elevating and revolution. There are four sign on it. When switched to “spdl. For.”, the spindle revolves c...

  • Page 36

    5-7 (for tpr-1230, tpr-1230h) (type ii) the front view of the machine(type ii) the rear view of the machine description for switches. 1. Cross switch main spindle forward-reverse switch : when switch to spdl .For the spindle will forward . When switch to spdl.Rev,the spindle will reverse. 2. Electri...

  • Page 37

    5-8 5.2.2 (for tpr-1600h/ tpr-2000h) the front view of the machine the rear view of the machine description for switches. 1. Emergent stop it is pressed to stop the machine when at processing and emergence occurs. Pull it again for back to release the stop. 2. The cutting fluids switch it is a switc...

  • Page 38

    5-9 5.3 installation of the clamp（work piece） 5.3.1 general work piece must be placed securely and precisely on the radial drill so that precision and safe procession can be achieved. Regularly, a vise is applied. (as shown picture a). Since the vise has its range limit, universal clamp (as shown pi...

  • Page 39

    5-10 5.3.3 universal clamp and the clamping of the work piece. （1） hex nuts （2） t shape chamfer nuts （3） stacking plate （4） twin head bolts （5） insertion block （6） ladder block clamp the work piece as the following： （since the combination of the universal clamp is very flexible and abundant, the fol...

  • Page 40

    5-11 5.4 installation and change of the drilling bit the radial drill is mainly used in drilling. How to clamp the drilling bit is therefore very important. Generally, drilling bits divides into two kinds, one is straight handle drilling bit, and another is tapered handle one. (as fig. A). Their cla...

  • Page 41

    5-12 the way to use the releasing taper handle head and clamping head follows as: （only applicable for tpr-1600h /tpr-2000h） 1 the lever for releasing the drilling bit. 2 the feeding lever 3 the spindle to dismantle as follows： step 1. Stand at the left side of the machine. Step 2 grasp the feeding ...

  • Page 42: 5.5 Power On and Off.

    5-13 5.4.2 the assembly and disassembly of the straight handle drill bit no. Term (1) drill bit (2) drill spanner (3) tightening ring (4) hole for drill spanner. (5) drill bit clamp head. Fig. A. Fig. B. Disassemble the straight drill bit as the following way: a. Move away the drilling bit or lift t...

  • Page 43: 5.6 Work Light

    5-14 5.6 work light turn on the work light. Switch the work light to ”on” position. Turn off the work light. Switch the work light to ”off” position. 5.7 cutting fluids turn on the cutting fluids. Switch the cutting fluids to ”on” position. Turn off the cutting fluids. Switch the cutting fluids to ”...

  • Page 44: 5.9

    5-15 5.9 rotate the gearbox right or leftwards. 5.9.1 （for tpr-1230,tpr-1230h） 1. Press the figure1 shown in the bottom left. Referring to the up right picture, release the button after pointing the arrow head to b. The clamping device is released now. 2. Rotate the hand wheel clockwise to move righ...

  • Page 45: 5.10

    5-16 5.10 rotate the arm forward or backwards. 5.10.1 ( for tpr-1230,tpr-1230h) 1. Press the figure1 shown in the bottom left. Referring to the up right picture, release the button after pointing the arrow head to b. The clamping device is released now. 2. Push the arm moving lever backwards to move...

  • Page 46: 5.11

    5-17 5.11 change the spindle speed. Warning： spindle temperature will go up making operation in trouble when the spindle speed is set at high rotation mode without movement of the quill. So please do not set the spindle speed at high rotation mode when no movement of the quill. 5.11.1 （for tpr-1230,...

  • Page 47

    5-18 Ⅱ. The speedometer at the time when the pole switch is in low position. （for tpr-1230,tpr-1230h） the position for the pole switch.（for tpr-1230,tpr-1230h） two speed change lever（low speed） speed change levels speed（rpm） 44 77 141 ∅25-∅40 ∅25-∅40 ∅19-∅25 ∅12-∅19 suitable drilling diameter (mm) ∅...

  • Page 48

    5-19 Ⅲ.Change spindle speed. Label 6 of detail. Low if the pole switch to high position, its 8 pole. Off if the pole switch to “off” position, the motor can’t turn run. High if the pole switch in high position, its 4 pole. Normal, switch to high position. Pic. A. No. Term description 1. Three speeds...

  • Page 49

    5-20 5.11.2（for tpr-1600h/ tpr-2000h） Ⅰ.Speedometer（for tpr-1600h/ tpr-2000h） two step choice 1 2 h (hi-speed) 1890 1010 475 220 115 55 speed（rpm） l (lo-speed) 1330 715 335 155 80 35 mild steel ∅1-∅6 ∅6-∅24 ∅14-∅24 ∅24-∅36 ∅36-∅50 ∅50-∅66 applicable diameter mm cast iron ∅1-∅8 ∅8-∅18 ∅18-∅30 ∅30-∅44...

  • Page 50

    5-21 example：the following is the way to select the spindle speed at 115rpm: step description a. Stop the rotation of the spindle. B. Press down the emergency button. C. Check the speedometer and select the speed of 115 rpm. D. Switch the two step speed changing lever to step 2. That’s to align the ...

  • Page 51: 5.12

    5-22 5.12 automatic feed. 5.12.1 （for tpr-1230, tpr-1230h） Ⅰ. Automatic feed rate table steps n 1 2 3 feed rate no feed rate 0.05mm/rev 0.09 mm/rev 0.15 mm/rev Ⅱ. Change the feed rate as the following way: a. Stop the spindle. B. Press down the emergent stop button. C. Check the speedometer and choo...

  • Page 52

    5-23 Ⅳ. How to preset the depth of the power-feed? The relevant terms position term a depth controlling and fixing lever. B depth reference point. C main dial d feed trip lever e depth-setting ring preset the depth of the power-feed: a. Rotate the feed trip lever counter clockwise as shown in label ...

  • Page 53

    5-24 5.12.2 （for tpr-1600h/ tpr-2000h） Ⅰ.The auto feeding rate table （application model: tpr-1600h/ tpr-2000h） two step feeding rate selection step 1 step 2 feeding rate mm/rev 0.96 0.56 0.31 0.21 0.12 0.07 Ⅱ. The way to switch the feeding rate follows as: （application model: tpr-1600h/ tpr-2000h） a...

  • Page 54: 5.13

    5-25 5.13 the spindle 1. Please turn on the main switch of the machine , and then lower down the quill 5mm, so that the forward /reverse of the main spindle can start. 2. The main spindle will forward when switching to spdl.For. For tpr1230,tpr1230h (type i) 3. If you want to stop the rotating of th...

  • Page 55

    5-26 5.16 cutting fluids for all kinds of material soft steel crude oil、animal fat mild steel crude oil、animal fat high carbon steel crude oil、animal fat stainless steel crude oil、animal fat manganese steel crude oil、animal fat cast iron without malleable cast iron crude oil brass, bronze kerosene a...

  • Page 56: Chapter 6

    6-1 chapter 6 adjustment 6.1general adjustment is needed after the machine has been used a period of time for its parts will get loose or worn out, in the radial drill, there are three parts needed to be adjusted. One is the arm clamping lever, another the gap between the gearbox and the arm rail, f...

  • Page 57

    6-2 6.2.2(for tpr-1600h/ tpr-2000h) fig. A. Fig. B. Fig. C. The relevant names the relevant names no. Name no. Name 1. Release switch 3. Adjusting nut 2. Clamping switch 4. Fastening nut adjust the arm clamping lever as follows: a. Press the figure1 shown in the bottom. Referring to the up right pic...

  • Page 58

    6-3 6.3 adjust tighten the clamping device after the machine has been used a period of time, the tighten the clamping device. It is the time to adjust its tightness clamping device of adjusting nut. 6.3.1(for tpr-1230, tpr-1230h) part name 1. Clamping device of adjusting nut adjust tighten the clamp...

  • Page 59

    6-4 6.4 adjust tighten the clamping device after the machine has been used a period of time, the tighten the clamping device. It is the time to adjust its tightness clamping device of adjusting nut. 6.4.1(for tpr-1230, tpr-1230h) fig a-1 fig a-2 fig b fig c. The relevant names the relevant names no....

  • Page 60

    6-5 6.4.2(for tpr-1600h/ tpr-2000h) fig a. Fig b. Fig c. The relevant names the relevant names no. Name no. Name 1. Release switch 3. Adjusting nut 2. Clamping switch 4. Fastening nut adjust tighten the clamping device lever as follows: a. Press the button marked 1 in the below figure. Release the b...

  • Page 61: 6.5

    6-6 6.5 adjustment of the backlash between the gearbox and the arm rail. The backlash appears after the machine has been used for a period of time. It is necessary to adjust the tightness between the arm rail and crankshaft bearing. A. Remove the side plate as the above figure 1. B. Release the bolt...

  • Page 62

    6-7 6.7 adjustment of the clutch(for tpr-1600h/tpr-2000h) while the spindle can’t rotate fully to drill, the clutch is wear to drill, the clutch is wear to drill,the clutch is weared, you can adjust device, as following. A. Change gear speed to the highest speed, turn off power. B. Remove oil sight ...

  • Page 63: Chapter 7

    7-1 chapter 7 maintenance 7.1 general whether the machine is maintained well or not will lead to its long or short life. If well served, the machine lasts long and is easy to maintain. 7.2 daily maintenance. 7.2.1 clearing only one person is allowed to do the clearing. Before clearing, please power ...

  • Page 64

    7-2 7.2.3 the way to clean iron filings: 1. Power off. 2. Put on gloves. 3. Clean from upside down using a brush. 4. When the iron filings comes down to the base, please collect it and put it at the right side of the operation position. 5. Find a dustpan and place it under the machine. 6. Sweep it t...

  • Page 65

    7-3 7.2.5 change oil inside of the speed reduction of the arm elevating motor. It requires only one person to do it. Please press down the emergent stop button and power off before proceeding the job. （for tpr-1230, tpr-1230h） a. Instruction to the relevant parts. B. The following is the tools to re...

  • Page 66

    7-4 7.2.6 chang the oil inside the gearbox. It calls for only one person to do it. Please power off and press down the emergent stop button before carrying out the job. （for tpr-1230, tpr-1230h） a. Instruction to the relevant parts. 1. Oil filler points 2. Oil gauge 3. Drain outlet b. The following ...

  • Page 67

    7-5 7.2.7 changing hydraulic oil in the hydraulic oil pump. （for tpr-1600h, tpr-1230h） it requires only one person to operate it. Please power off and press down the emergent stop before changing. No name the following is the tools to replace the oil. 1. Hydraulic motor oil (cb32)4.5l 2. Oil pressur...

  • Page 68: 7.4

    7-6 7.3 replace the cutting fluids. It requires only one person to do it. Please power off and press down the emergent stop power button before carrying out the job. A. Instruction to the relevant parts. 1. Oil filler points 2. Oil drain outlet b. The following is the tools to replace the cutting fl...

  • Page 69: Chapter 8

    8-1 chapter 8 troubleshooting 8.1 the spindle overloads and the relay jumps. 8.1.1 the cause. A. The drill bit is too big. B. The feed rate is too fast. C. Operation not in compliance with speedometer and the automatic feed rate table. D. The fuse burned out. E. The voltage is too low. 8.1.2the solu...

  • Page 70

    8-2 8.3 what if the drill bit get broken？ a. Stop the spindle. B. Press down the emergent stop button. C. Push the gearbox backwards. D. Pinch the end of the broken bit with a pliers. E. Rotate counter clockwise and pull it out upwards. 8.4 what if the screw tap get broken? A. Stop the spindle. B. P...

  • Page 71

    9-1 chaptr 9 annex 9.1 electrical circuit diagram (for tpr-1230h ce standard) 2 1.25mm 2 2 2 2 power u,v,w u3,v3,w3 2 2mm 1.25mm 1.25mm 2 2 a 2mm 0.75kw elevator motor m2 motor 2.25kw 2mm m1 3~ 2mm 2mm 2 2mm 2 main 2mm 2 ~ 2mm 2 2mm 2 2 1.25mm 2 2 2mm 3~ 2mm 2 2 2mm 2 m4 0.1kw coolant pump motor 3~ ...

  • Page 72

    9-2 9.2 electrical circuit diagram (for tpr-1230 ce standard) pb3 1 1 down 23 ms5 11 ms7 ss2 12 ms7 ms6 ms6 ss2 (12) 13 (13) main motor 24 ol3 reverse forward 15 u3,v3,w3 ms1 ls1 pb2 ms5 ss5 ss2 10 9 (11) (10) ms4 ms2 (9) pb1 8 ss1 7 ms3 (8) ls4 ms4 ms3 ls6 ls5 22 pl pb1 20 19 ms2 9 3 pb1 pl 18 ls2 ...

  • Page 73

    9-3 9.3 electrical circuit diagram (for tpr-1600h ce standard) ms1-1 ls4 pb3 23 ss2 30 ss3 25 6 pb3 6 22 to ms5 cr2-1 26 27 31 32 ss3 33 ms2-1 28 ls5 17 t3 t3 t3 18 9 sol4 cr2 ms1 ms2 ms6 34 ol1 29 cr2-2 sol5 12 ms4-1 9 ls2 11 sol3 ms3 ol2 cr1-2 5 8 15 pb1 4 1 3 110v 24v 0v fu4 ms5 t4-1 ls3 14 15 17...

  • Page 74

    9-4 9.4 electrical circuit diagram (for tpr-2000h ce standard).

  • Page 75

    9-5 9.5 electrical main parts list (for tpr-1230h ce standard) part no. Symbol name specification q’ty remark e1602001 key switch xf163b 1 e0703005 m1 magnetic contact cu18 24v 1 e0703005 m2 magnetic contact cu18 24v 1 e0703004 m3 magnetic contact cu11 3a1b 24v 1 e0703004 m4 magnetic contact cu11 3a...

  • Page 76

    9-6 part no. Symbol name specification q’ty remark e0901008 ls2 limit switch tz 8104 1 e0901009 ls3 limit switch mn 5311 1 e0901011 ls4 limit switch az 7121 1 e0901010 ls5 limit switch wld2 1 e0901009 ls6 limit switch mn 5311 1 e1701002 work lamp fs 51441 110v 1 e2305001 power (alarm lamp) yk ∅30 24...

  • Page 77

    9-7 9.6 electrical main parts list (for tpr-1230 ce standard) part no. Symbol name specification q’ty remark e1602001 key switch xf163b 1 e0703004 m0 magnetic contact cu11 3a1b 24v 1 e0703004 ms1 magnetic contact cu11 24v 1 e0703004 ms2 magnetic contact cu11 3a1b 24v 1 e0703004 ms3 magnetic contact ...

  • Page 78

    9-8 part no. Symbol name specification q’ty remark e0901007 ls5 limit switch mj2-1704 1 e0901007 ls6 limit switch mj2-1704 1 e1202002 pb1 push button yk ∅22 24v (r) 1 e1202001 pb2 push button yk ∅22 24v (g) 1 e1618003 pb3 emg. Push button yk ∅30 1b 1 e3602002 amp meter s065 20a 1 main motor 2.25kw/1...

  • Page 79

    9-9 9.7 electrical main parts list (for tpr-1600h ce standard) part no. Symbol name specification q’ty remark e1602002 key switch xf323b 1 e3101023 fu4 fuse 10*38*6a 1 e0703006 ms1 magnetic contact cu27 24v 1 e0703006 ms2 magnetic contact cu27 24v 1 e0703004 ms3 magnetic contact cu11 3a1b 24v 1 e070...

  • Page 80

    9-10 part no. Symbol name specification q’ty remark e0208002 t2 timer relay ah3-2 24v 6s 1 e0208001 t3 timer relay astp-n 24v 6s 1 e0208001 t4 timer relay astp-n 24v 6s 1 e3602001 amp meter s065 30a 1 main motor 5.625kw 220/380v/4p 1 elevating motor 1.5kw 220/380v/4p 1 hydraulic motor 0.75kw 220/380...

  • Page 81

    9-11 9.8 electrical main parts list (for tpr-2000h ce standard) part no. Symbol name specification q’ty remark e1602002 key switch xf323b 1 e3101023 fu4 fuse 10*38*6a 1 e0703006 ms1 magnetic contact cu27 24v 1 e0703006 ms2 magnetic contact cu27 24v 1 e0703004 ms3 magnetic contact cu11 3a1b 24v 1 e07...

  • Page 82

    9-12 part no. Symbol name specification q’ty remark e0208002 t2 timer relay ah3-2 24v 6s 1 e0208001 t3 timer relay astp-n 24v 6s 1 e0208001 t4 timer relay astp-n 24v 6s 1 e3602001 amp meter s065 30a 1 main motor 5.625kw 220/380v/4p 1 elevating motor 2.25kw 220/380v/4p 1 hydraulic motor 0.75kw 220/38...

  • Page 83

    9-13 9.9 electrical circuit diagram (for tpr-1230 standard).

  • Page 84

    9-14 9.10 electrical circuit diagram (for tpr-1230h standard).

  • Page 85

    9-15 9.11 electrical circuit diagram (for tpr-1600h, tpr-2000h standard).

  • Page 86

    9-16 9.12 electrical main parts list (for tpr-1230 standard) part no. Symbol description specification q’ty remarks e0701020 ms1 magnetic contactor cu11,3a1b,110v 1 standard e0701020 ms2 magnetic contactor cu11,3a1b,110v 1 standard e0701020 ms3 magnetic contactor cu11,3a1b,110v 1 standard e0701020 m...

  • Page 87

    9-17 part no. Symbol description specification q’ty remarks e1303001 ss1 selector switch st-302 1 standard e1605001 ss2 cross switch 3joint (l)1a1b (r)1a1b up 1a down 1a 1 optional e0901021 ss2 limit switch v-15-1e5 4 standard e1605001 ss2 cross switch up 1a down 1a left 1a1b right 1a1b 1 optional e...

  • Page 88

    9-18 part no. Symbol description specification q’ty remarks e0901007 ls5 micro switch mj2-1704 1 standard e0901007 ls6 micro switch mj2-1704 1 standard e3602001 amp meter so65,30a 1 standard coolant pump motor 1/8hp 2p 3hp l:130mm column clamping motor vertical 1hp,4p,3ph elevating motor horizontal ...

  • Page 89

    9-19 9.13 electrical main parts list (for tpr-1230h standard) part no. Symbol description specification q’ty remarks e0701021 m1 magnetic cu18 110v 1 standard e0701021 m2 magnetic cu18 110v 1 standard e0701020 m3 magnetic cu11，3a1b，110v 1 standard e0701020 m4 magnetic cu11，3a1b，110v 1 standard e0701...

  • Page 90

    9-20 part no. Symbol description specification q’ty remarks e1801005 tr transformer pt40 1 standard e1602001 safety switch xf 163b 1 optional e0901021 ss1 limit switch v-15-1e5 4 standard e1303001 ss2 selector switch st-302 1 standard e1604001 ss3 selector switch sn 1021 1 standard e1603001 ss4 swit...

  • Page 91

    9-21 part no. Symbol description specification q’ty remarks e0207016 ol3 overload relay rhn 10/3.5~5 1 for 200~230v e0207017 ol1 overload relay rhn 10/5.5~8.5 1 for 380~460v e0207018 ol2 overload relay rhn 10/1.8~2.7 1 for 380~460v e0207014 e0207008 ol3 overload relay rhn 10/1.4~2.1 or rh18/1.7 1 fo...

  • Page 92

    9-22 9.14 electrical main parts list (for tpr-1600h standard) part no. Symbol description specification q’ty remarks e0701022 ms1 magnetic contactor cu27，110v 1 standard e0701022 ms2 magnetic contactor cu27，110v 1 standard e0701020 ms3 magnetic contactor cu11，3a1b，110v 1 standard e0701020 ms4 magnet...

  • Page 93

    9-23 part no. Symbol description specification q’ty remarks e0208004 t4 timer relay astp-n,6s,110v 1 standard e0208001 t4 timer relay astp-n,6s,24v 1 optional m0302018 sol1，sol2 solenoid valve dsg-3c2-02 110v 1 standard m0302018 sol3，sol4 solenoid valve dsg-3c2-02 110v 1 standard m0302019 sol1，sol2 ...

  • Page 94

    9-24 part no. Symbol description specification q’ty remarks e1202004 pb3 push button yk22Φ，2a (red) 1 standard e1202005 pb4 push button yk22Φ，2a (green) 1 standard e3602004 amp meter s065(50a) 1 standard e0303002 terminal block 20p 20a 1 e0303004 terminal block ts015 28p 1 e0303001 terminal block 12...

  • Page 95

    9-25 9.15 electrical main parts list (for tpr-2000h standard) part no. Symbo l description specification q’ty remarks e0701022 ms1 magnetic contactor cu27，110v 1 standard e0701022 ms2 magnetic contactor cu27，110v 1 standard e0701020 ms3 magnetic contactor cu11，3a1b，110v 1 standard e0701020 ms4 magne...

  • Page 96

    9-26 part no. Symbo l description specification q’ty remarks m0302018 sol1 sol2 solenoid valve dsg-3c2-02 110v 1 standard e0208004 t4 timer relay astp-n,6s,110v 1 standard e0208001 t4 timer relay astpn,6s,24v 1 optional m0302018 sol3 sol4 solenoid valve dsg-3c2-02 110v 1 standard m0302019 sol1 sol2 ...

  • Page 97

    9-27 part no. Symbol description specification q’ty remarks e0901013 ls1 micro switch wld 1 standard e0901010 ls2 micro switch wld2 1 standard e0901010 ls3 micro switch wld2 1 standard e0901008 ls4 micro switch tz-8104 1 standard e0901008 ls5 micro switch tz-8104 1 standard e1202004 pb3 push button ...

  • Page 98

    9-28 9.16 diagram for hydraulic system (only for tpr-1230h/tpr-1600h/ tpr-2000h) p1:the pressure set to 38 bar. Hydraulic of unload equipment the operated pressure requires 38bar. When the pressure system can be maintained to 38bar. But pipe has clog, furthermore hydraulic of pressure continue to ri...

  • Page 99

    9-29 9.17 hydraulic system main parts list (only for tpr-1230h/tpr-1600h/ tpr-2000h) no name specification q’ty 1 tank 1 2 hydraulic pump hgp-1a-f6r 1 3 release valve dg-02-l 1 4 pressure gauge 2 1" 2 ×70bar 1 5 solenoid valve dsg-02-3c2 1 6 solenoid valve dsg-02-3c2 1.