Takagi 140 Indoor Installation Manual And Owner's Manual - Applications

Manual is about: On-Demand Water Heater

Summary of 140 Indoor

  • Page 1

    Gas tankless water heater tm suitable for combination potable water heating and space heating. Please refer to local codes for space-heating compliance. If you have any questions, please call or write to: 500 tennessee waltz parkway ashland city, tn 37015 toll free: 1-877-737-2840 on-demand water he...

  • Page 2: Contents

    2 page contents installation manual specifications .............................................4 introduction ..........................................5 safety guidelines.....................................6 safety definition ....................................6 general ............................

  • Page 3: Installation Manual

    3 page installation manual installation manual congratulations congratulations and thank you for choosing our tankless water heater. Before use, we recommend that you read through this installation manual carefully. Keep this manual for future reference. If you need an additional manual, contact the...

  • Page 4: Specifications

    4 page model 140 indoor 140 outdoor natural gas input (operating range) btu/h min.: 15,000 max.: 120,000 propane input (operating range) btu/h min.: 15,000 max.: 120,000 gas connection 1/2" npt water connection 3/4" npt water pressure* psi (mpa) 15 - 150 (0.1 - 1.0) natural gas inlet pressure inch w...

  • Page 5: Introduction

    5 page introduction • this manual provides information necessary for the installation, operation, and maintenance of the water heater. • the model description is listed on the rating plate which is attached to the side/front panel of the water heater. • please read all installation instructions comp...

  • Page 6: Safety Guidelines

    6 page installation manual safety guidelines general 1. Follow all local codes, or in the absence of local codes, follow the current edition of the national fuel gas code: ansi z223.1/nfpa 54 in the usa or b149.1 natural gas, propane installation code in canada. 2. Properly ground the unit in accord...

  • Page 7: Installation

    7 page installation general 1. Follow all local codes, or in the absence of local codes, follow the current edition of the national fuel gas code: ansi z223.1/nfpa 54 in the usa or b149.1 natural gas, propane installation code in canada. 2. All gas water heaters require careful and correct installat...

  • Page 8

    8 page installation installation manual • installation and service must be performed by a qualified installer (for example, a licensed plumber or gas fitter). Otherwise, the warranty will be void. • the installer (licensed professional) is responsible for the correct installation of the water heater...

  • Page 9: ✓

    9 page top back side side front bottom clearances optional items included accessories installation manual and owner’s guide temperature remote controller kit* outdoor model only bird screen indoor model only qty: 1 qty: 1 100209924 (tm-re42) qty: 2 maintain all clearances around the water heater. Fa...

  • Page 10

    10 page 3. Neutralizer kit: 100112159 (th-nt01) the neutralizer assembly neutralizes the condensate (acidic water) that forms in the secondary heat exchanger of the water heater. It connects to the condensate drain port of the water heater with connectors included with the neutralizer kit. (refer to...

  • Page 11

    11 page inside corner 2 ft (610 mm) warning for installations for your safety, read before installation: do not install the heater where water, debris or flammable vapors may get into the flue terminal. This may cause damage to the heater and void the warranty. Do not have the vent terminal pointing...

  • Page 12

    12 page bank of dip switches computer board indoor model altitude 0 to 2,000 ft (0 to 610 m) (default) 2,000 to 3,000 ft (611 to 914 m) 3,000 to 5,000 ft (915 to 1,524 m) 5,000 to 7,500 ft (1,525 to 2,286 m) 7,500 to 10,100 ft (2,287 to 3,078 m) dip switches off on 1 2 3 4 5 6 7 8 9 10 off on 1 2 3 ...

  • Page 13: -General-

    13 page installation installation manual venting instructions indoor model -general- warning • improper venting of this appliance can result in excessive levels of carbon monoxide which can result in severe personal injury or death. • improper installation can cause nausea or asphyxiation, severe in...

  • Page 14: -Combustion Air Supply-

    14 page -combustion air supply- this gas water heater requires an adequate source of clean air for combustion and ventilation. Without sufficient air, your water heater may not operate properly and may emit excessive and abnormal amounts of carbon monoxide which may result in carbon monoxide poisoni...

  • Page 15

    15 page your water heater’s btu/h rating is on the rating plate. The btu/h ratings should be on the other appliances’ rating plates. If you have trouble determining the btu/h ratings, contact the manufacturer or have a qualified person determine the ventilation requirements. Notice : if you are repl...

  • Page 16

    16 page determine type of ventilation there are several types of ventilation that can be used. The various options are listed below. See also the illustrations on the next page. 1. Direct to outdoors 2. Vertical ducts 3. Horizontal ducts 4. Single opening (not recommended; must be at least 100 in 2 ...

  • Page 17

    17 page combustionairsupplyoptions gable vent to outdoors install above insulation outlet air to attic 1 in 2 (6.5 cm 2 ) per 4,000 btu/h inlet air from the crawl space open foundation vent confined space alternate air inlet 1 in 2 (6.5 cm 2 ) per 4,000 btu/h figure 1 - direct to outdoors openings fi...

  • Page 18

    18 page -exhaust vent (abs, pvc, cpvc, or polypropylene vent)- the indoor model can be vented with abs, pvc, cpvc, or polypropylene (temperature rated up to at least 149 °f). Vent material certified to ulc s636 standards is recommended in the usa. In canada, plastic venting must be certified to ulc ...

  • Page 19

    19 page • for details of the optional items, refer to the installation manual for each optional item. • for clearance information, refer to pp. 25 to 27. Single vent with room-air intake termination hanger 1. Connect a 3" elbow directly on the intake vent collar of the water heater. 2. Connect a 3" ...

  • Page 20

    20 page 3inchventinstallation vent length direct vent 5 to 20 ft (1.5 to 6.0 m) (default) off on 1 2 3 4 5 6 7 8 9 10 no. 6 : on no. 7 : off 21 to 40 ft (6.1 to 12.2 m) off on 1 2 3 4 5 6 7 8 9 10 no. 6 : off no. 7 : off 41 to 70 ft (12.3 to 21.3 m) off on 1 2 3 4 5 6 7 8 9 10 no. 6 : on no. 7 : on ...

  • Page 21

    21 page 3inchventinstallation 1. Connect a 3" elbow directly on the intake vent collar of the water heater. 2. Connect a 3" coupling directly on the exhaust vent collar of the water heater. Make sure the couplings engage the o-rings installed in the intake and exhaust vent collars. 3. Connect a 3" s...

  • Page 22

    22 page installation installation manual centrotherm pp venting (polypropylene) warning! Do not mix parts or fittings of different material types, and do not mix pipe, fittings, or joining methods from different manufacturers. Combustion exhaust can contain carbon monoxide and must be properly vente...

  • Page 23

    23 page ventconnectionsfordirectvent 4" stainless steel vent straight pipe exhaust vent collar (female) intake vent collar (female) 4" stainless steel vent straight pipe exhaust vent collar (female) 4" stainless steel vent straight pipe intake vent collar (female) 4" elbow with bird screen 1. Connec...

  • Page 24

    24 page installation manual warning • see pp. 25 to 27 regarding clearances from the exhaust terminal to the air inlet or opening. • follow all vent system manufacturer’s instructions and all local codes. • use 4" (102 mm) category iii/iv approved or special bh, single or double wall stainless steel...

  • Page 25

    25 page installation installation manual -vent termination clearances- canada installations 1 us installations 2 direct vent and other than direct vent direct vent other than direct vent a clearance above grade, veranda, porch, deck, or balcony 1 ft (30 cm) 1 ft (30 cm) b clearance to window or door...

  • Page 26

    26 page installation installation manual -clearances for sidewall terminations- multiple sidewall terminations an exhaust termination must be at least 1 ft (305mm) away from another exhaust termination. An exhaust termination must also be at least 2 ft (610 mm) away from an inside corner. (if the ad...

  • Page 27

    27 page installation manual installation -clearances for rooftop terminations- follow all local and national codes in regards to proper termination clearances. In the absence of such codes, the clearances below must be met. Local codes supersede these clearances. Failure to observe this warning may ...

  • Page 28: -General-

    28 page gas supply and gas pipe sizing -general- • do not use this water heater with any gas other than the one listed on the rating plate. • ensure that any and all gas regulators used are operating properly and providing gas pressures within the specified range shown below. Excess gas inlet pressu...

  • Page 29: -Natural Gas Supply Piping-

    29 page installation installation manual -natural gas supply piping- maximum delivery capacity in cubic feet of gas per hour (based on ips pipe carrying natural gas with 0.60 specific gravity with a pressure drop of 0.5" w.C.). Based on energy content of 1,000 btu/cubic ft: the water heater requires...

  • Page 30

    30 page installation installation manual water connections do not use this appliance if any part has been under water. Immediately contact a qualified installer or service agency to replace a flooded water heater. Do not attempt to repair the unit! It must be replaced! Warning do not reverse the hot...

  • Page 31

    31 page installation installation manual condensate drain • the water heater does not include a built-in condensate neutralizer cartridge for reducing the ph level of condensate water. If local codes dictate that condensate must be neutralized prior to drainage, a condensate neutralizer must be inst...

  • Page 32

    32 page installation installation manual • the condensate drain is at atmospheric pressure (non-pressurized) and therefore must be allowed to drain freely with gravity only. Ensure that the condensate drain tube is not plugged or blocked, and ensure that it slopes downward to allow condensate to flo...

  • Page 33

    33 page outdoor model bottom view of water heater view of electrical connections of water heater indoor model connect power supply 120vac, 60hz ground green screw electrical connections • ensure that circuit power is turned off before you complete the following steps. • follow the electrical code re...

  • Page 34: -Installation-

    34 page 1. Take off the back plate from the remote controller with a flat head screwdriver. (fig. A and b) 2. Attach the back plate on the wall with the two provided screws. (fig. B) 3. If you use another cable, crimp the fork terminals to the wires. (fig. C) installation installation manual fig. B ...

  • Page 35: Applications

    35 page installation installation manual • this water heater is suitable for combination water (potable) heating and space heating and not suitable for space heating applications only. • in order to purge air in water pipes within a closed-loop system, an air vent and air separator should be install...

  • Page 36

    36 page • priority control devices such as a flow switch, an aquastat or other electronic controller can be used to prioritize the domestic water system over the heating system. • follow all local codes, or in the absence of local codes, follow the most recent edition of the national standard code, ...

  • Page 37: Initial Operation

    37 page initial operation initialial operation installation manual if you smell gas: • do not try to start the water heater. • do not touch any electric switches; do not use any phone in your building. • immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructio...

  • Page 38: Owner'S Guide

    38 page owner's guide owner's guide congratulations congratulations and thank you for choosing our tankless water heater. Before use, we recommend that you read through this owner's guide carefully. Keep this manual for future reference. If you need an additional manual, contact the manufacturer or ...

  • Page 39: Operating Safety

    39 page operating safety operating safety owner's guide warning: if you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance does not have a pilot. It is equipped with an ignition device which automatical...

  • Page 40

    40 page operating safety owner's guide a pressure relief valve listed as complying with the standard for relief valve and automatic gas shutoff devices for hot water supply system, ansi z21.22 ・ csa 4.4, shall be installed at the time of installation of the water heater in the location specified by ...

  • Page 41: Normal Operation

    41 page built-in and remote contoroller the illustration below shows an example of the display of the controllers. The exact display may differ from examples. Normal operation °f 100 105 110 115 120* 125 130 135 140 °c 38 40 43 45 50* 52 55 57 60 *factory setting (default) temperature table of the c...

  • Page 42

    42 page temperature settings -using controller- -temperature setting on the pcb- (without controller) there are 2 preset temperatures,120 °f (50 °c) and 140 °f (60 °c), that you can select from by changing the dip switch settings on the computer board without the controller. See below. When the cont...

  • Page 43

    43 page operation screen on the controller 1. Press the "on/off" button on the controller in order to turn the controller on. 2. When on, the orange led is lit. 3. The previous set temperature will be displayed on the screen. 4. Press the "info" buttons for at least 3 seconds. 5. The set temperature...

  • Page 44

    44 page flow appliance/use flow rate gpm (us) l/min lavatory faucet 1.0 3.8 bath tub 4.0 – 10.0 15.2 - 37.8 shower 2.0 7.5 kitchen sink 1.5 5.6 dishwasher 1.5 5.6 washing machine 4.0 15.2 household flow rates taken from upc 2006 • the flow rate through the water heater is limited to a maximum of 7.0...

  • Page 45

    45 page the manufacturer recommends having the water heater checked once a year or as necessary by a licensed technician. If repairs are needed, any repairs should be done by a licensed technician. Unit draining and filter cleaning satisfactory blue flame unsatisfactory flame blowing up unsatisfacto...

  • Page 46: Troubleshooting

    46 page troubleshooting problem solutions tempera ture and amount of ho t w ater it takes a long time to get hot water at the fixtures. • the time it takes to deliver hot water from the water heater to your fixtures depends on the length of piping between the two. The longer the distance or the bigg...

  • Page 47: Error Indication

    47 page problem solutions water heater the fan motor is still spinning after operation has stopped. • this is normal. After operation has stopped, the fan motor keeps running from 15 to 70 seconds in order to re-ignite quickly, as well as purge all the exhaust gas out of the flue. Unit sounds abnorm...

  • Page 48

    48 page remote green led malfunction description diagnosis 031 one time incorrect dip switch setting • check the dip switch settings on the pcb (part #701). 101 five times warning for the “991” error code • check if the gas type of the water heater matches the gas supplied to it. • check if there is...

  • Page 49

    49 page remote green led malfunction description diagnosis 391* two times air-fuel ratio rod failure • check for connection/breakage of wires (part #708) and/or soot on the afr rod (part #108). 510 six times abnormal main gas solenoid valve • check for connection/breakage of wires (part #707) and/or...

  • Page 50: Case Assembly

    50 page case assembly temperature remote controller built-in controller indoor model components diagram components diagram owner's guide 723 722 721 056 721 724 702 704 052 052 052 006 704 005 052 004 004 001 007 003 050 002 001 714 002 indoor model outdoor model.

  • Page 51: Computer Board Assembly

    51 page computer board assembly surge box assembly components diagram owner's guide 709 710 103 708 402 707 701 711 716 402 407 408 060 713 706 for indoor model for outdoor model 701 710 703 120 053 705 712 712.

  • Page 52: Burner Assembly

    52 page burner assembly 101 401 116 053 117 103 105 064 054 104 115 053 053 106 107 108 708 110 061 109 111 709 112 053 114 113 707 102 053 120 709 150 057 055 062 053 711 117 055 119 151 118 051 manifold assembly burner assembly components diagram owner's guide.

  • Page 53: Water Way Assembly

    53 page water way assembly c d d c 461 452 412 153 152 417 466 064 411 058 413 450 053 415 403 052 467 463 063 455 458 462 413 451 451 413 451 414 414 451 052 409 457 460 453 408 059 454 410 416 455 458 402 459 457 404 406 456 405 052 453 407 059 416 053 417 a b a b 401 154 e e 467 463 063 455 458 4...

  • Page 54: Parts List

    54 page parts list item # description part # 140 model t-h3m model 001 case assembly for indoor model case assembly for outdoor model n/a n/a ek450 ek451 002 front cover for indoor front cover for outdoor n/a n/a ek452 ek453 003 004 005 006 007 intake air port assembly bracket junction box power sup...

  • Page 55

    55 page item # description part # 140 model t-h3m model 150 151 152 153 154 o-ring p18 nbr (black) o-ring p20 nbr (black) silicon ring for outdoor model exhaust port for outdoor model silicon ring 100074533 100074242 100074553 100074306 100074250 ezp18 ek042 ek442 ex13j ekn50 401 primary heat exchan...

  • Page 56: Output Temperature Chart

    56 page 88a161-5 2000534687 (rev.B) item # description part # 140 model t-h3m model 701 computer board 100076330 ek480 702 703 704 rubber grommet surge box 120 vac wire for indoor model 120 vac wire for outdoor model n/a 100076100 100074601 100074697 ek148 ek280 ek146 ek143 705 706 707 120 vac power...