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  3. Compact Excavator
  4. TB014
  5. Operator's Manual

Takeuchi TB014 Operator's Manual

Summary of TB014

  • Page 1

    Opera tor’s manual book no. Ac4e020 read and understand these instructions. Failure to do so can cause injury or death. Warning compact excavator ¡ tb014: 11410001~ ¡ tb016: 11610001~ serial no. Tb014 tb016.

  • Page 2: Safety Alert Symbol

    Safety alert symbol this symbol means attention! Be alert! Your safety is involved. The message that follows the symbol contains important informa- tion about safety. Read and understand the message to avoid personal injury or death. ■ it is the owner or employer’s responsibility to fully instruct e...

  • Page 3

    1 it is your responsibility to observe all pertinent laws and regulations and to follow the manufacturer’s instructions on machine operation, inspection and maintenance. Virtually all accidents occur as the result of a failure to observe basic safety rules and precautions. An accident can often be a...

  • Page 4

    2 introduction foreword this manual describes operation, inspection and maintenance of the machine, as well as safety instructions to be heeded during these operations. If you have any questions about the machine, please contact a takeuchi sales or service outlet. ■ manual storage compartment a comp...

  • Page 5

    3 ■ front, rear, ieft and right this manual refers the front, rear, left and right of the machine as seen when sitting in the operator’s seat with the dozer blade visible to the front. ■ designated operations use this machine primarily for the following operations: ¡ excavating ¡ digging ditches ¡ d...

  • Page 6

    4.

  • Page 7: Contents

    5 introduction .................................... 2 machine description ...................... 3 safety .............................................. 7 controls .........................................35 operation .......................................61 transport .................................

  • Page 8

    6.

  • Page 9: Safety

    7 general precautions .................................... 8 preparing precautions ............................... 12 starting precautions .................................. 14 operating precautions ............................... 16 stopping precautions ................................ 23 transport...

  • Page 10

    8 safety general precautions observe all safety rules ¡ operation, inspection and maintenance of this machine must be performed only by a trained and qualified person. ¡ all rules, regulations, precautions and safety procedures must be understood and followed when performing operation, inspection an...

  • Page 11

    9 safety general precautions provide a fire extinguisher and first aid kit ¡ know where a fire extinguisher and first aid kit are located and understand how to use them. ¡ know how to contact emergency assistance and first aid help. Never remove safety equipment ¡ make sure all protective guards, ca...

  • Page 12

    10 safety be sure to lock the safety lock lever before leaving the operator’s seat ¡ before leaving the operator’s seat, set the safety lock lever securely to the lock position and stop the engine. If any controls should be touched accidentally when the safety lock lever has not be locked, the machi...

  • Page 13

    11 safety general precautions exhaust fumes from the engine can kill ¡ do not operate the engine in an enclosed area without adequate ventilation. ¡ if natural ventilation is poor, install ventilators, fans, exhaust extension pipes or other artificial venting devices. Handling asbestos dust inhaling...

  • Page 14

    12 safety preparing precautions know the working area before starting operation, know the working area to ensure safety. ¡ check the topography and ground condition of the working area, or the structure of the building when working indoors, and take the necessary safety measures in dangerous spots. ...

  • Page 15

    13 safety preparing precautions perform inspection and maintenance daily failure to notice or repair machine irregularities or damage can lead to accidents. ¡ before operating, perform the prescribed inspections and make repairs immediately should any irregularities be found. ¡ if a failure that cau...

  • Page 16

    14 safety starting precautions maintain three point contact when mounting and dismounting ¡ do not jump on or off the machine. Never attempt to mount or dismount a moving machine. ¡ when mounting and dismounting the cab, first open the door fully to the locked position and check that it does not mov...

  • Page 17

    15 safety starting precautions starting with jumper cables use jumper cables only in the recommended manner. Improper use of jumper cables can result in battery explosion or unexpected machine motion. Refer to the section titled “if the battery goes dead” for proper instructions. After starting the ...

  • Page 18

    16 safety operating precautions ensure good visibility ¡ when working in dark places, turn on the machine’s working lights and headlights and/or provide extra stationary lighting if necessary. ¡ when visibility is poor due to severe weather (fog, snow or rain), stop operating the machine and wait un...

  • Page 19

    17 safety operating precautions (12 to 16 in.) check the position of the undercarriage (tracks) before traveling before operating the travel levers, check to make sure that the dozer blade is to the front of the operator’s seat. Be aware that when the dozer blade is to the rear of the operator’s sea...

  • Page 20

    18 safety operating precautions cautions on traveling on slopes when traveling on slopes or grades, be careful that the machine does not tip (roll) over or slide. ¡ never exceed the machine’s stability capabilities (maximum gradeability - 25 ° , lateral tipping angle - 10 ° ). Also note that when ac...

  • Page 21

    19 safety operating precautions keep a safe distance from electrical power lines never approach power lines with any part of the machine and its load unless all local and national required safety precautions have been taken. Electrocution and death can result from arcing, touching or even being clos...

  • Page 22

    20 safety operating precautions watch out for hazardous working conditions ¡ never undercut a high bank. Be particularly alert for the possibility of a cave-in. ¡ do not operate in places where there is a danger of falling rocks. ¡ keep machine well back from the edge of an excavation. Avoid undercu...

  • Page 23

    21 safety operating precautions never slew (swing) sideways with excessive weights the machine can tip over more easily in the lateral direction than in the longitudinal direction. ¡ do not slew (swing) sideways with excessive weight at the front. In particular do not slew sideways on slopes. ¡ the ...

  • Page 24

    22 safety operating precautions danger of flying objects this machine is not equipped with protective guards to protect the operator from flying objects. Do not use the machine in places where there are risks of the operator being hit by flying objects. Cautions on towing when towing, selecting the ...

  • Page 25

    23 safety stopping precautions park safely ¡ park the machine on firm, level ground and apply the parking device. ¡ when parking on streets, use barriers, caution signs, lights, etc., so that the machine can easily be seen even at night to avoid collision with other vehicles. ¡ before leaving the ma...

  • Page 26

    24 safety transporting precautions load and unload the machine safely the machine may roll or tip over or fall while loading or unloading it. Take the following precautions: ¡ select a firm, level surface and keep sufficient distance from road shoulders. ¡ use loading ramps of adequate strength and ...

  • Page 27

    25 safety maintenance precautions attach a “do not operate” tag severe injury could result if an unauthorized person should start the engine or touch controls during inspection or maintenance. ¡ stop the engine and remove the key before performing maintenance. ¡ attach a “do not operate” tag to the ...

  • Page 28

    26 safety prepare the work area ¡ select a firm, level work area. Make sure there is adequate light and, if indoors, ventilation. ¡ clear obstacles and dangerous objects. Eliminate slippery areas. Always clean the machine ¡ clean the machine before performing maintenance. ¡ stop the engine and cover...

  • Page 29

    27 safety securely block the machine or any component that may fall ¡ before performing maintenance or repairs under the machine, set all working equipment against the ground or in the lowermost position. ¡ securely block the tracks. ¡ if you must work beneath the raised machine or equipment, always...

  • Page 30

    28 safety use caution when fueling ¡ do not smoke or permit open flames while fueling or near fueling operations. ¡ never remove the fuel cap or refuel with the engine running or hot. Never allow fuel to spill on hot machine components. ¡ maintain control of the fuel filler nozzle when filling the t...

  • Page 31

    29 safety be careful with fluids under pressure pressure can be maintained in the hydraulic circuit long after the engine has been shut down. ¡ release all pressure before working on the hydraulic system. ¡ hydraulic fluid under pressure can penetrate the skin or eyes and cause injury, blindness or ...

  • Page 32

    30 safety disconnect the battery disconnect the battery before working on the electrical system or doing any welding. Remove the negative (–) battery cable first. When reconnecting the battery, connect the negative (–) battery cable last. Avoid battery hazards ¡ batteries contain sulfuric acid which...

  • Page 33

    31 safety have a takeuchi service agent repair welding cracks or other damage ask a takeuchi service agent to repair any welding problems which are detected. If not feasible, make sure the welding is done by a qualified person in a properly equipped workplace. Checks after maintenance ¡ gradually ra...

  • Page 34

    32 safety safety signs (decals) the following safety signs (decals) have been placed on your machine in the areas indicated. They are intended for the personal safety of you, and those working with you. Please take this manual, walk around your machine and note the content and location of these safe...

  • Page 35: Caution

    33 safety 1. No.03593-06500 2. No.03593-07400 3. No.03393-79820 4. No.03593-13700 safety signs (decals) 5. No.05693-21980 6. No.03993-00500 position of hoisting 7. No.03593-47010 8. No.03593-47020 9. No.03393-75040 d o n ot e n t e r i n t o sw i n g i n g a r e a warning caution 03593-07400 stop en...

  • Page 36: Caution

    34 safety caution 03393-75050 hydraulic tank must remain pressurized to avoid damage to pumps. 10. No.03393-75050 12. No.03593-06700 hydraulic oil 11. No.03593-06600 diesel fuel 13. No.03593-54028 noise outside the cab this value indicates the noise level outside the machine and refers to the noise ...

  • Page 37: Controls

    35 names of components .............................. 36 doors and covers ...................................... 38 seat and seat belt ...................................... 43 instrument panel ........................................ 45 switches ........................................................

  • Page 38

    36 controls names of components upperstructure 1. Cab 2. Seat 3. Engine hood 4. Fuel tank 5. Hydraulic tank undercarriage 6. Crawler belt 7. Idler 8. Track roller 9. Shoe slide 10. Travel motor working equipment 11. Bucket 12. Bucket cylinder 13. Arm 14. Arm cylinder 15. Boom 16. Boom cylinder 17. B...

  • Page 39

    37 controls 1. Instrument panel 2. Starter switch 3. Light switch 4. Horn switch 5. Travel speed switch 6. Wiper switch (cab) 7. Safety lock lever 8. Safety lock lever (canopy) 9. Throttle lever 10. Left operating lever 11. Right operating lever 12. Pedal lock 13. Boom swing pedal 14. Travel lever 1...

  • Page 40

    38 controls doors and covers starter key the starter key is used not only to start and stop the engine, but also to lock and unlock the cab door, engine hood, fuel cap, manual storage compartment, storage box and tool box. Cab door (cab) warning when mounting and dismounting the cab, first open the ...

  • Page 41

    39 controls doors and covers 1 1 2 3 c4c004 c4c005 4 4 4 5 6 6 4 5 c4c006 2. Set the safety lock lever to the locked position. 3. Pull the left and right lock pins (1) to the inside then turn them to the locked position to unlock the front window. If the lock pins (1) are partially sticking out they...

  • Page 42

    40 controls side window (cab) 1. Grasp the catch (7), unlock it and open the side window. 2. To close the side window, close it until a click is heard. Storage box for models equipped with heaters, the heater is mounted here, so this cannot be used as a storage box. 1. Insert the starter key and tur...

  • Page 43

    41 controls fuse box the fuses protect the electrical system from excess currents. Opening 1. Press the catch at the front of the fuse box cover (1) and lift to the rear. Closing 1. Fasten the rear of the cover (1) to the catch at the rear of the fuse box to close it. Doors and covers c4b029 1 c4b00...

  • Page 44

    42 controls engine hood warning ¡ ¡ ¡ ¡ ¡ before opening the engine hood, be sure to stop the engine. If your hands or tools should get caught in the fan or fan belt while the engine is running they may be severed. ¡ ¡ ¡ ¡ ¡ when leaving the engine hood open, be sure to lock it in place. Do not leav...

  • Page 45

    43 controls seat and seat belt seat warning adjust, secure and latch the operator’s seat. Weight adjustment ¡ by pulling lever (1) upwards or downwards, the seat can be adjusted according to driver’s weight. Up .................................... Light driver middle .............. Medium weight dri...

  • Page 46

    44 controls releasing the seat belt 1. To remove the seat belt, simply press the button (d) located on the buckle. Once the belt has been removed, reinsert the tongue plate into the buckle so that seat belt remains in full view. Seat and seat belt c4c012 d.

  • Page 47

    45 controls instrument panel warning lamps important: if a warning lamp flashes and an alarm is sounded, stop all operations immediately and inspect and maintain the appropriate part. For the tb014, the warning lamp lights but no alarm is sounded. Refer to page 143 “troubleshooting”. 1. Engine emerg...

  • Page 48

    46 controls meters 7. Hour meter (tb014) this displays the total engine running time in hours. The rightmost digit indicates tenths of hours (6 minutes). Set the inspection and maintenance intervals according to the time displayed on the hour meter. 7. Hour meter (tb016) this displays the total engi...

  • Page 49

    47 controls starter switch important: do not repeatedly switch the key from off to on and on to off over a short period. Doing so will cause engine breakdown. Preheat ..... Position for preheating the engine. Off .............. Position for stopping the engine and inserting or removing the key. On ....

  • Page 50

    48 controls c4b019 o i light switch when this switch is turned while the starter switch is at on, the lights turn on as follows: o ...... Off i ....... Meter light, tail lamp and boom light turn on. Switches wiper switch (cab) important: if no washer fluid is discharged, do not operate the washer. D...

  • Page 51

    49 controls levers and pedals safety lock lever warning ¡ ¡ ¡ ¡ ¡ before leaving the operator’s seat, set the safety lock lever securely to the lock position and stop the engine. If any controls should be touched accidentally when the safety lock lever is lowered, the machine will move suddenly, and...

  • Page 52

    50 controls levers and pedals throttle lever this controls the engine speed. (a) .... Low idling (b) .... Maximum speed operating levers warning ¡ ¡ ¡ ¡ ¡ be careful to check which pattern of lever control arrangement you are operating with before beginning operations. ¡ ¡ ¡ ¡ ¡ the explanations in ...

  • Page 53

    51 controls blade lever use this lever to operate the dozer blade and for tb016 switch the crawler width. (a) .... Blade up/narrow crawler width (b) .... Blade down/wide crawler width to change the crawler width, press the selector lever in before operating it. Travel levers warning before operating...

  • Page 54

    52 controls boom swing pedal use this pedal to operate the boom swing. (a) .... Boom swing right (b) .... Boom swing left auxiliary pedal this pedal controls the flow of the oil in the auxiliary hydraulic circuit. (a) .... Hydraulic oil flows to left auxiliary hose (b) .... Hydraulic oil flows to ri...

  • Page 55

    53 controls heater (cab) warning ¡ ¡ ¡ ¡ ¡ always be sure to allow sufficient ventilation. ¡ ¡ ¡ ¡ ¡ do not place combustible or explosive objects near the air outlets. Heater fan switch o ...... Off i ....... Heater fan rotates at low speed. Ii ....... Heater fan rotates at high speed. Heater / def...

  • Page 56

    54 controls accessories auxiliary hydraulic lines warning oil may spurt out if caps or filters are removed or pipes disconnected before releasing the pressure in the hydraulic system. ¡ ¡ ¡ ¡ ¡ when removing plugs or disconnecting hoses, release the internal pressure before removing. These lines del...

  • Page 57

    55 controls radio (cab type) operating precautions ¡ to ensure safe operation of the machine, always be sure to keep the volume of the radio down to a level where you can easily hear sounds from outside the machine. ¡ do not keep the radio playing for long periods of time with the engine stopped. Do...

  • Page 58

    56 controls (8) fast-forward / rewind / program changeover button fast-forward fast-rewind / stop to fast-forward the tape, push the button matching the direction of program indication and to rewind, push the other button. To stop fast-forwarding or rewinding, lightly press the button which is not l...

  • Page 59

    57 controls to change the program, press the fast- forward and rewind buttons simultaneously. The direction of tape feed will reverse. ¡ when the tape ends in one direction, the system automatically reverses the tape and plays the other side. ¡ to stop fast-forwarding or rewinding, lightly touch the...

  • Page 60

    58 controls (15) disp (time/frequency) button this system is equipped with a clock which can show the accurate time. Even if the radio is off, the clock still shows the time. (16) ps / as switch pushing this button for 2 seconds down will automatically operates to show the memorized station from 1 t...

  • Page 61

    59 controls interior light (cab) important: the battery capacity will decrease if the interior light is left on for long periods of time the engine stopped. Turn the lamp off when leaving the machine. O ...... Off i ....... Lit cigarette lighter (cab) warning ¡ ¡ ¡ ¡ ¡ do not leave the cigarette lig...

  • Page 62

    60

  • Page 63: Operation

    61 before starting operation ......................... 62 starting and stopping the engine ............. 63 machine operation ..................................... 66 operating procedures ............................... 77 parking the machine .................................. 85 handling in cold we...

  • Page 64

    62 operation before starting operation mounting and dismounting warning ¡ ¡ ¡ ¡ ¡ do not jump on or off the machine. Never attempt to mount or dismount a moving machine. ¡ ¡ ¡ ¡ ¡ when mounting and dismounting the cab, first open the door fully to the locked position and check that it does not move....

  • Page 65

    63 operation starting and stopping the engine before starting the engine 1. Adjust the seat for a comfortable operating position. 2. Fasten the seat belt. 3. Check that the safety lock lever is in the locked position. 4. Check that all the levers and pedals are in the neutral position. 5. Insert the...

  • Page 66

    64 operation starting and stopping the engine starting the engine warning ¡ ¡ ¡ ¡ ¡ clear the area of all persons. ¡ ¡ ¡ ¡ ¡ sound horn to alert everyone around the machine. Important: do not run the starter motor for more than 15 consecutive seconds. If the engine fails to start, wait for 30 second...

  • Page 67

    65 operation starting and stopping the engine warming up the engine important: avoid racing the engine until it is warmed up. Do not warm up the engine for long periods of time (20 minutes or more). 1. Return the throttle lever, then idle the engine and run it for about 5 minutes with no load. Stopp...

  • Page 68

    66 operation machine operation lever pattern (iso pattern) warning ¡ ¡ ¡ ¡ ¡ be careful to check which pattern of lever control arrangement you are operating with before beginning operations. ¡ ¡ ¡ ¡ ¡ the explanations in this manual are for the iso pattern. C4d006 〈〈〈〈〈 iso 〉〉〉〉〉 left crawler forwa...

  • Page 69

    67 operation machine operation lever pattern (jcb pattern) warning ¡ ¡ ¡ ¡ ¡ be careful to check which pattern of lever control arrangement you are operating with before beginning operations. ¡ ¡ ¡ ¡ ¡ the explanations in this manual are for the iso pattern. C4d013 〈〈〈〈〈 jcb 〉〉〉〉〉 left crawler forwa...

  • Page 70

    68 operation machine operation warming up the machine (hydraulic oil) warning operating the working equipment without warming up the machine (hydraulic oil) is dangerous, as response will be slow and the equipment may move in unexpected ways. Be sure to sufficiently warm up the machine. Important: d...

  • Page 71

    69 operation machine operation warming up in cold weather 1. Perform the normal warm-up procedure. (refer to the previous page.) 2. Set the bucket cylinder at the stroke end and keep it there. Do not do this for more than 30 seconds. 3. Repeat step 2 until the bucket operating speed is normal. Inspe...

  • Page 72

    70 operation important: always lift the body before changing the crawler width. Failure to do so can result in damage to the travel frame and spanner cylinder. 2. Stamp on the selector lever. 3. Push the blade lever forward to extend crawler width. • a 1300mm (51 in.) if necessary, also replace the ...

  • Page 73

    71 operation machine operation operating the travel levers warning ¡ ¡ ¡ ¡ ¡ never allow anyone to enter the slew (swing) radius and machine path. ¡ ¡ ¡ ¡ ¡ signal your intention to move by sounding the horn. ¡ ¡ ¡ ¡ ¡ there are blind spots to the rear of the machine. If necessary, swing the cab aro...

  • Page 74

    72 operation machine operation when the dozer blade is in front of the operator’s seat: a to move forward: tilt the levers forward. E to move backward: tilt the levers backward. When the dozer blade is behind the operator’s seat: a to move forward: tilt the levers backward. E to move backward: tilt ...

  • Page 75

    73 operation machine operation spin turn a to spin left: tilt the left lever backward and the right lever forward. E to spin right: tilt the right lever backward and the left lever forward. Stopping travel warning ¡ ¡ ¡ ¡ ¡ park the machine on firm, level ground and apply the parking device. If you ...

  • Page 76

    74 operation machine operation operating the working equipment warning ¡ ¡ ¡ ¡ ¡ be careful to check which pattern of lever control arrangement you are operating with before beginning operations. ¡ ¡ ¡ ¡ ¡ the explanations in this manual are for the iso pattern. Use the right operating lever to oper...

  • Page 77

    75 operation machine operation operating the arm a to contract the arm: tilt the left operating lever backward. E to extend the arm: tilt the left operating lever forward. Operating the bucket a to dig: tilt the right operating lever to the left. E to dump: tilt the right operating lever to the righ...

  • Page 78

    76 operation machine operation operating the auxiliary hydraulics use this to operate a breaker, crusher or other attachment. When the pedal is pressed, hydraulic oil is delivered to the auxiliary hose’s ports (a) and (b). A to deliver hydraulic oil to port (a): press the left side (a) of the pedal....

  • Page 79

    77 operation operating procedures prohibited operations warning ¡ ¡ ¡ ¡ ¡ do not operate on base rock (hard or soft). ¡ ¡ ¡ ¡ ¡ do not slew (swing) while traveling. If you must operate the hoe attachment while traveling, operate at speeds slow enough so you have complete control at all times. Do not...

  • Page 80

    78 operation operating procedures do not perform operations using the machine’s dropping force putting excessive strain on the machine will shorten its service life. Use the hydraulic force of the cylinders and always dig with shallow, long strokes. Digging base rock for hard base rock, break the ro...

  • Page 81

    79 operation e4a040 operating procedures pay attention to the dozer blade when digging when digging deeply with the dozer blade positioned at the front, be careful that the boom cylinder and bucket do not hit the dozer blade. Operate with the dozer blade at the rear whenever possible. Caution on dig...

  • Page 82

    80 operation operating procedures cautions on use in water if you leave water at a sharp angle, the rear of the machine may be submerged, exposing the radiator fan to water and damaging them. Do not let the rear of the machine get submerged. ¡ allowable water depth in water, only use the machine up ...

  • Page 83

    81 operation operating procedures traveling posture traveling up slopes when traveling up slopes at an angle of 15 ° or greater, travel in the posture shown in the diagram above. Traveling down slopes when traveling down slopes at an angle of 15 ° or greater, lower the engine speed and travel in the...

  • Page 84

    82 operation operating procedures do not open the door while traveling on slopes opening the door while traveling on slopes is dangerous, as the force required to open and close the door changes abruptly. Always keep the door closed when traveling on slopes. Getting out of mud if the machine gets st...

  • Page 85

    83 operation operating procedures operations possible with this machine excavating 1. Set the dozer blade on the side opposite the side you want to dig on. 2. Use the arm and bucket and dig with shallow, long strokes. The digging force is strongest when the boom and arm angle is 80 to 120 ° . Use th...

  • Page 86

    84 operation leveling 1. Bring the hoe attachment close to the body. 2. Gradually remove the dirt from the side of the mound. 3. Once the mound is low, remove the dirt from the top. If the load on the body is too heavy, adjust by raising or lowering the dozer blade. Operating procedures e4d053.

  • Page 87

    85 operation parking the machine parking warning ¡ ¡ ¡ ¡ ¡ park the machine on firm, level ground and apply the parking device. ¡ ¡ ¡ ¡ ¡ before leaving the operator’s seat, set the safety lock lever securely to the lock position and stop the engine. If any controls should be touched accidentally wh...

  • Page 88

    86 operation handling in cold weather preparing for cold weather in cold weather, it may be difficult to start the engine and the coolant may freeze. Make the preparations described below. Changing the fuel and lubricant change the fuel, hydraulic oil and engine oil to types suited for cold conditio...

  • Page 89

    87 operation handling rubber crawlers rubber crawlers have an inherent weakness due to their use of rubber. Be sure to heed the prohibitions and cautions below so as to prevent damage to the crawlers and crawler slippage. Prohibited actions do not travel or operate the machine in the following place...

  • Page 90

    88 operation handling rubber crawlers cautions heed the following cautions when operating the machine: ¡ do not turn the undercarriage with the front of the machine body lifted using the hoe attachment and the upperstructure left in this posture. Doing so will twist the crawler with the load concent...

  • Page 91

    89 operation handling rubber crawlers ¡ when climbing in reverse, do not change course at the point where the slope starts. ¡ avoid traveling with one crawler on a slope or projecting object and the other crawler on a flat surface (with the machine at a tilt of 10 ° or greater). Travel with both cra...

  • Page 92

    90

  • Page 93: Transport

    91 transport loading and unloading ............................. 92 hoisting the machine ................................. 93 securing the machine ................................ 94 cautions on transporting .......................... 94.

  • Page 94

    92 transport ramp loading and unloading warning the machine may roll or tip over or fall while loading or unloading it. Take the following precautions: ¡ ¡ ¡ ¡ ¡ select a firm, level surface and keep sufficient distance from road shoulders. ¡ ¡ ¡ ¡ ¡ use loading ramps of adequate strength and size. ...

  • Page 95

    93 transport warning ¡ ¡ ¡ ¡ ¡ know and use correct crane signals. ¡ ¡ ¡ ¡ ¡ inspect the hoisting equipment daily for damaged or missing parts. ¡ ¡ ¡ ¡ ¡ keep all other persons out of the area when hoisting. Do not move the machine over the heads of the persons. ¡ ¡ ¡ ¡ ¡ do not hoist the machine wi...

  • Page 96

    94 transport cautions on transporting warning ¡ ¡ ¡ ¡ ¡ know and follow the safety rules, vehicle code and traffic laws when transporting the machine. ¡ ¡ ¡ ¡ ¡ consider the length, width, height and weight of the truck with the machine loaded on it when determining the best route. Securing the mach...

  • Page 97: Maintenance

    95 maintenance general ....................................................... 96 service data ............................................... 98 important parts ........................................ 102 maintenance chart ................................... 103 walk-around inspection ...............

  • Page 98

    96 maintenance general maintenance description for long-term use of the machine under good conditions, perform the inspection and maintenance procedures properly and safely as recommended in this manual. The inspection and maintenance items are divided according to the machine’s total operating time...

  • Page 99

    97 maintenance general do not clean parts with fuel. Do not use fuel to clean parts. Use a non- combustible cleaning agent. Keep dirt out. When mounting and removing parts, do so in a place where there is no dust, clean the working area and the part, and keep dirt out. Clean mounting surfaces. When ...

  • Page 100

    98 maintenance service data fuel and lubricant chart use different fuels, lubricants and greases according to the temperature, referring to the chart below. ¡ change the lubricant earlier than as shown in the table if it is extremely dirty or its performance has deteriorated severely. ¡ whenever pos...

  • Page 101

    99 maintenance service data expendables replace expendables such as filters and elements periodically, referring to the table below. Replace the hydraulic oil regularly! Replacement interval (hours) item hydraulic oil filter element 1st time 25 2nd time 100 periodically 600 200 when the breaker oper...

  • Page 102

    100 maintenance service data tools no. Part name part no. Remarks part name no. Part no. Remarks 1 spanner 19102-12081 10-12 1 spanner 19100-47081 10-12 2 spanner 19102-12082 12-14 3 spanner 19102-12083 13-17 3 spanner 19100-47082 14-17 4 socket wrench 19102-12084 19-22 5 screwdriver 19102-12085 (+)...

  • Page 103

    101 maintenance service data tightening torques nuts and bolts (for iso strength category 10.9) tighten nuts and bolts at the torques shown on the table below, unless otherwise specified in the text. ¡ tightening torques when mounting plastic covers differ from the values on the table below. Consult...

  • Page 104

    102 maintenance important parts for safe use, the machine must be serviced periodically. To increase safety, periodically replace the parts listed in the following table of important parts. Serious injury or a fire could result if they deteriorate or are damaged. Table of important parts above impor...

  • Page 105

    103 maintenance maintenance chart maintenance items see page walk-around inspection inspecting by opening the engine hood and covers 105 inspecting by walking around the machine 106 inspecting while sitting in the operator’s seat 106 daily inspection (every 10 hours) inspecting and replenishing the ...

  • Page 106

    104 maintenance maintenance chart maintenance items see page every 250 hours inspecting and adjusting the fan belt 121 replacing the engine oil and oil filter 121 cleaning the air cleaner 121 cleaning the radiator fins and oil cooler fins 122 every 500 hours replacing the hydraulic oil return filter...

  • Page 107

    105 maintenance walk-around inspection perform the following inspections once every day before starting the engine the first time. Warning ¡ ¡ ¡ ¡ ¡ before operating, perform the walk-around inspections and make repairs immediately should any irregularities be found. ¡ ¡ ¡ ¡ ¡ be sure to secure the ...

  • Page 108

    106 maintenance walk-around inspection inspecting by walking around the machine 4. Check lights for dirt, damage and burnt out bulbs. 5. Check attachments and hoses for damage. 6. Check the bucket, bucket teeth and side cutter for wear, damage and looseness. 7. Check the hook, slip stopper and hook ...

  • Page 109

    107 maintenance daily inspection (every 10 hours) inspecting and replenishing the coolant warning do not remove the radiator cap or drain plugs when the coolant is hot. Stop the engine, let the engine and radiator cool and loosen the radiator cap or drain plugs slowly. Inspection 1. Open the engine ...

  • Page 110

    108 maintenance daily inspection (every 10 hours) inspecting and replenishing the engine oil warning stop the engine and allow the machine to cool down before performing inspection and maintenance. Inspection 1. Open the engine hood. 2. Pull out the dipstick (1) and wipe off the oil with a rag. 3. F...

  • Page 111

    109 maintenance daily inspection (every 10 hours) inspecting the water separator warning stop the engine and allow the machine to cool down before performing inspection and maintenance. 1. Open the engine hood. 2. Inspect the water separator (1). If the red indicator ring (6) is sunk to the bottom o...

  • Page 112

    110 maintenance daily inspection (every 10 hours) c4g011 1 8 4 inspecting the hydraulic oil level and replenishing warning oil may spurt out if caps or filters are removed or pipes disconnected before releasing the pressure in the hydraulic system. ¡ ¡ ¡ ¡ ¡ gradually loosen the vent plug to relieve...

  • Page 113

    111 maintenance daily inspection (every 10 hours) lubricating the working equipment 1. Set the machine to the lubrication posture shown in the diagram above, ground the working equipment, then stop the engine. 2. Use the grease gun to lubricate the grease nipples. 3. Wipe off the expelled grease. Su...

  • Page 114

    112 maintenance after first 50 hours (new machines only) replacing the hydraulic oil return filter warning ¡ ¡ ¡ ¡ ¡ stop the engine and allow the machine to cool down before performing maintenance. • the engine, hydraulic lines and many other parts of the machine are hot directly after the engine i...

  • Page 115

    113 maintenance after first 50 hours (new machines only) replacing the engine oil and oil filter warning stop the engine and allow the machine to cool down before performing maintenance. ¡ ¡ ¡ ¡ ¡ the engine, muffler, radiator and many other parts of the machine are hot directly after the engine is ...

  • Page 116

    114 maintenance after first 50 hours (new machines only) inspecting and adjusting the fan belt warning stop the engine and allow the machine to cool down before performing inspection and maintenance. ¡ ¡ ¡ ¡ ¡ the engine, muffler, radiator, hydraulic lines, sliding parts and many other parts of the ...

  • Page 117

    115 maintenance every 50 hours inspecting and adjusting the crawler tension warning ¡ ¡ ¡ ¡ ¡ if you must work beneath the raised machine or equipment, always use wood blocks, jack-stands or other rigid and stable supports. Never get under the machine or working equipment if they are not sufficientl...

  • Page 118

    116 maintenance every 50 hours adjustment increasing the tension 1. Remove the cover (1). 2. Using the grease gun, insert grease through the grease nipple (3) in the grease discharge valve (2). 3. Inspect the crawler tension. Decreasing the tension 1. Remove the cover (1). 2. Using the spanner, slow...

  • Page 119

    117 maintenance every 50 hours inspecting the battery fluid level and replenishing danger ¡ ¡ ¡ ¡ ¡ do not use the battery when the fluid level is below the lower level. Doing so will hasten the deterioration of the internal portions of the battery and shorten the battery life, and can also cause ru...

  • Page 120

    118 maintenance every 50 hours draining the fuel tank warning ¡ ¡ ¡ ¡ ¡ do not smoke or permit open flames while handling fuel or working on the fuel system. ¡ ¡ ¡ ¡ ¡ stop the engine in a well-ventilated place and allow it to cool down before performing maintenance. ¡ ¡ ¡ ¡ ¡ clean up spilled fuel ...

  • Page 121

    119 maintenance every 100 hours cleaning the water separator warning ¡ ¡ ¡ ¡ ¡ do not smoke or permit open flames while handling fuel or working on the fuel system. ¡ ¡ ¡ ¡ ¡ stop the engine in a well-ventilated place and allow it to cool down before performing maintenance. ¡ ¡ ¡ ¡ ¡ clean up spille...

  • Page 122

    120 maintenance after first 250 hours (new machines only) replacing the travel motor gear oil warning ¡ ¡ ¡ ¡ ¡ stop the engine and allow the machine to cool down before performing maintenance. • the travel motors are hot directly after the engine is stopped. Touching them will cause burns. • the ge...

  • Page 123

    121 maintenance every 250 hours inspecting and adjusting the fan belt refer to page 114 “inspecting and adjusting the fan belt”. Replacing the engine oil and oil filter refer to page 113 “replacing the engine oil and oil filter”. Cleaning the air cleaner warning ¡ ¡ ¡ ¡ ¡ stop the engine and allow t...

  • Page 124

    122 maintenance every 250 hours 8. Light up the inside of the element with a bulb, inspect it, and replace it if there are small holes or thin spots. 9. Remove the cloth or tape applied in step 5. 10. Install the element (6). 11. Install the dust cup (5) with the “top” mark at the top, then fasten i...

  • Page 125

    123 maintenance every 500 hours replacing the fuel filter warning ¡ ¡ ¡ ¡ ¡ do not smoke or permit open flames while handling fuel or working on the fuel system. ¡ ¡ ¡ ¡ ¡ stop the engine in a well-ventilated place and allow it to cool down before performing maintenance. ¡ ¡ ¡ ¡ ¡ clean up spilled f...

  • Page 126

    124 maintenance every 1000 hours cleaning the engine cooling system warning ¡ ¡ ¡ ¡ ¡ stop the engine and allow the machine to cool down before performing maintenance. • the engine, muffler, radiator and many other parts of the machine are hot directly after the engine is stopped. Touching these par...

  • Page 127

    125 maintenance every 1000 hours 3. Place a pan for catching the spent coolant under the drain plug (4), then loosen the drain plug (4) and drain the coolant. 4. Tighten the drain plug (4), then add a little cleaning agent and tap water to the radiator until it is full. Take your time doing this. Fo...

  • Page 128

    126 maintenance 9. Install the dust cup (6) with the “top” mark at the top, then fasten it with the clamp (5). 10. Press the button (3) on the dust indicator (1) to push the red piston (2) back in. Replacing the travel motor gear oil refer to page 120 “replacing the travel motor gear oil”. Every 100...

  • Page 129

    127 maintenance every 2000 hours replacing the hydraulic oil and cleaning the suction strainer warning ¡ ¡ ¡ ¡ ¡ stop the engine and allow the machine to cool down before performing maintenance. • the engine, hydraulic lines and many other parts of the machine are hot directly after the engine is st...

  • Page 130

    128 maintenance 13. Remove the suction strainer (7) and clean it. 14. Clean the inside of the hydraulic tank. 15. Install the new return filter and suction strainer (7). 16. Install the cover (2) and connect the adapter (9). 17. Install the flange (6) and connect the hose. 18. Tighten the drain plug...

  • Page 131

    129 maintenance when required replacing the bucket teeth warning ¡ ¡ ¡ ¡ ¡ before performing maintenance or repairs under the machine, set all working equipment against the ground or in the lowermost position. ¡ ¡ ¡ ¡ ¡ to prevent unexpected movement, securely block the hoe attachment when repairing...

  • Page 132

    130 maintenance replacing the bucket warning ¡ ¡ ¡ ¡ ¡ before performing maintenance or repairs under the machine, set all working equipment against the ground or in the lowermost position. ¡ ¡ ¡ ¡ ¡ if maintenance must be performed with the engine running, always work as a two-person team with one ...

  • Page 133

    131 maintenance 3. Operate the cylinder, line up pin hole (b) in the bucket with the pin hole in the link arm (6), and install the pin (2). 4. Line up the turn prevention holes, install lock pin (1), and set the ring on the inner side. 5. Slide the o-ring (4). Replacing the pin seal 1. Set the pin s...

  • Page 134

    132 maintenance travel levers, blade lever and pedals 1. Remove the floor mat (1). 2. Loosen the bolts and remove cover (2). 3. Remove the lower mount section of the boot (3) and roll it up. 4. Use the grease gun to supply grease to the grease nipples (4). 5. Wipe off the expelled grease. 6. Reinsta...

  • Page 135

    133 maintenance inspecting the rubber crawlers repair or replace the rubber crawlers if their conditions are as described below. Consult a takeuchi sales or service outlet about repairs or replacement. Rubber crawler replace the crawler if the entire crawler is stretched and cannot be adjusted. (1) ...

  • Page 136

    134 maintenance replacing the rubber crawlers warning ¡ ¡ ¡ ¡ ¡ if you must work beneath the raised machine or equipment, always use wood blocks, jack-stands or other rigid and stable supports. Never get under the machine or working equipment if they are not sufficiently supported. This procedure is...

  • Page 137

    135 maintenance 6. Check that the rubber crawler is securely engaged on the sprocket and idler. 7. Tighten the rubber crawler to the standard tension. Refer to page 115 “inspecting and adjusting the crawler tension”. 8. Install the other rubber crawler using the same procedure. When required.

  • Page 138

    136 maintenance long-term storage procedures for storage if the machine is to be stored for 30 days or more, store it indoors. If it must be stored outdoors, stop it on wood laid out on a flat surface and place a waterproof cover over it so that it stays dry. 1. Clean the machine. 2. Inspect for oil...

  • Page 139: Troubleshooting

    137 troubleshooting symptoms that are not malfunctions ...... 138 if the engine overheats ........................... 139 if the battery goes dead .......................... 140 after the fuel runs out ........................... 141 if a fuse blows ......................................... 142 if a...

  • Page 140

    138 troubleshooting symptoms that are not malfunctions the following symptoms are not malfunctions: ¡ when the arm reaches the vertical position while contracting it while the engine is running at low speed, the contracting speed slows down momentarily. ¡ when the bucket teeth reach the horizontal p...

  • Page 141

    139 troubleshooting if the engine overheats warning ¡ ¡ ¡ ¡ ¡ do not open the engine hood when there is steam coming from the engine room. The steam or hot water may spurt out, resulting in burns. ¡ ¡ ¡ ¡ ¡ do not remove the radiator cap or drain plugs when the coolant is hot. Stop the engine, let t...

  • Page 142

    140 troubleshooting if the battery goes dead the following symptoms indicate that the battery is dead: ¡ the starter motor does not turn or turns weakly, and the engine does not start. ¡ the horn is weak. Procedure use jumper cables and start the engine using the rescue vehicle’s battery. Warning ¡ ...

  • Page 143

    141 troubleshooting if the battery goes dead after the fuel runs out troubleshooting disconnecting the jumper cables once the engine starts, disconnect the jumper cables following the connection procedure in reverse order. 1. Disconnect the clip of jumper cable (b) from the problem vehicle’s engine ...

  • Page 144

    142 troubleshooting if a fuse blows if a light does not turn on or the electric system does not operate, a fuse may be blown. Inspect the fuses. Inspecting and replenishing the fuse warning if the fuse blows as soon as it is replaced, there is a problem with the electric system. Continued use may le...

  • Page 145

    143 troubleshooting if a warning lamp lights if an alarm is sounded or a warning lamp starts flashing during operation, park the machine in a safe place and perform the procedures described below. Warning lamp lamp name procedure the coolant temperature has risen irregularly and the engine is overhe...

  • Page 146

    144 troubleshooting other symptoms for symptoms not included on the table below or if the problem persists after the proper procedures have been taken, consult a takeuchi sales or service outlet. Symptom main cause procedure left and right operating levers do not move smoothly ¡ insufficient grease ...

  • Page 147

    145 troubleshooting other symptoms symptom main cause procedure hydraulic oil temperature is too high ¡ insufficient hydraulic oil ¡ replenish to the prescribed level. Refer to page 109. Starter motor turns but engine does not start ¡ insufficient fuel ¡ air in fuel system ¡ water in fuel system ¡ a...

  • Page 148

    146 troubleshooting to lower the boom if the hoe attachment must be lowered to the ground while the engine is stopped, use the following procedure to do so. This operation is dangerous and requires experience. Have it performed by a takeuchi sales or service outlet. Procedure warning ¡ ¡ ¡ ¡ ¡ do no...

  • Page 149

    147 troubleshooting towing warning when towing, selecting the wrong wire rope, inspecting improperly, or towing in the wrong way could lead to accidents resulting in serious injury or death. ¡ ¡ ¡ ¡ ¡ the wire rope breaking or coming detached could be extremely dangerous. Use a wire rope suited for ...

  • Page 150

    148.

  • Page 151: Specifications

    149 specifications main specifications ................................. 150 machine dimensions ............................... 152 operating range ...................................... 156 lifting capacities ..................................... 165.

  • Page 152

    150 specifications main specifications tb014 equipped with 830 mm (33 in.) arm sound-power level l wa 93 l wa 93 sound-pressure level l pa 77 l pa 78 mass machine mass kg (lb.) (not including operator) with rubber crawlers 1410 (3110) 1525 (3360) with steel crawlers 1460 (3220) 1575 (3470) performan...

  • Page 153

    151 specifications main specifications tb016 equipped with 930 mm (37 in.) arm sound-power level l wa 93 l wa 93 sound-pressure level l pa 77 l pa 78 mass machine mass kg (lb.) (not including operator) with rubber crawlers 1500 (3310) 1615 (3560) with steel crawlers 1550 (3420) 1665 (3670) performan...

  • Page 154

    152 specifications machine dimensions equipped with canopy and 830 mm (33 in.) arm tb014 units: mm (inches).

  • Page 155

    153 specifications machine dimensions tb014 equipped with cab and 830 mm (33 in.) arm units: mm (inches).

  • Page 156

    154 specifications units: mm (inches) machine dimensions tb016 equipped with canopy and 930 mm (37 in.) arm units: mm (inches).

  • Page 157

    155 specifications units: mm (inches) machine dimensions tb016 equipped with cab and 930 mm (37 in.) arm units: mm (inches).

  • Page 158

    156 specifications units: mm (inches) operating range tb014 equipped with canopy and 830 mm (33 in.) arm units: mm (inches).

  • Page 159

    157 specifications units: mm (inches) operating range tb014 equipped with cab and 830 mm (33 in.) arm units: mm (inches).

  • Page 160

    158 specifications operating range tb016 equipped with canopy and 930 mm (37 in.) arm units: mm (inches).

  • Page 161

    159 specifications operating range tb016 equipped with cab and 930 mm (37 in.) arm units: mm (inches).

  • Page 162

    160 specifications units: mm (inches) operating range tb014 equipped with canopy and 1040 mm (41 in.) arm 3710(146.1) max. Digging height 2135(84.1) max. Digging depth 1690(66.5) max. Vertical digging depth 2520(99.2) 3765(148.2) max. Digging radius 3660(144.1) max. Ground digging radius 2545(100.2)...

  • Page 163

    161 specifications units: mm (inches) operating range tb014 equipped with cab and 1040 mm (41 in.) arm 3570(140.6) max. Digging height 2135(84.1) max. Digging depth 1690(66.5) max. Vertical digging depth 2520(99.2) 3765(148.2) max. Digging radius 3660(144.1) max. Ground digging radius 2545(100.2) in...

  • Page 164

    162 specifications units: mm (inches) operating range tb016 equipped with canopy and 1130 mm (44 in.) arm 3875(152.6) max. Digging height 2375(93.5) max. Digging depth 1910(75.2) max. Vertical digging depth 2600(102.4) 3990(157.1) max. Digging radius 3890(153.1) max. Ground digging radius 2665(104.9...

  • Page 165

    163 specifications units: mm (inches) operating range tb016 equipped with cab and 1130 mm (44 in.) arm 3720(146.5) max. Digging height 2375(93.5) max. Digging depth 1910(75.2) max. Vertical digging depth 2600(102.4) 3990(175.1) max. Digging radius 3890(153.1) max. Ground digging radius 2665(104.9) i...

  • Page 166

    164.

  • Page 167

    165 specifications lifting capacities rated lift capacity chart ¡ the loads in the charts do not exceed 87% of hydraulic lift capacity or 75% of tipping load. ¡ rated lift capacities limited by rated hydraulic lift capacity are identified by an asterisk(*) ¡ the mass of slings and any auxiliary lift...

  • Page 168

    166 specifications (694*) (531*) (472) (578*) (465) (664) (1038) (322) (333) (452) (633) (328) (439) (606) (430) (595) (910) (432) (597) (922) (1840) (608) (941) (1819*) (1 1.5) (9.8) (8.2) (6.6) (4.9) (3.3) (1.6) (0) m ft. (1 1.5) (9.8) (8.2) (6.6) (4.9) (3.3) (1.6) (0) (–1.6) (–3.3) (–4.9) m ft. L...

  • Page 169

    167 specifications equipped with 830 mm (33 in.) arm tb014 lifting capacities over rear units: kg (lbs.) (1 1.5) (9.8) (8.2) (6.6) (4.9) (3.3) (1.6) (0) (–1.6) (–3.3) (–4.9) (1 1.5) (9.8) (8.2) (6.6) (4.9) (3.3) (1.6) (0) (–1.6) (–3.3) (–4.9) m ft. M ft. (1 1.5) (9.8) (8.2) (6.6) (4.9) (3.3) (1.6) (...

  • Page 170

    168 specifications (1 1.5) (9.8) (8.2) (6.6) (4.9) (3.3) (1.6) (0) m ft. (1 1.5) (9.8) (8.2) (6.6) (4.9) (3.3) (1.6) (0) (–1.6) (–3.3) (–4.9) (–6.6) m ft. (597*) (525*) (505*) (441) (525*) (547*) (437) (591) (743*) (1 105*) (366) (430) (571) (798) (421) (556) (767) (417) (545) (754) (1 173) (542) (7...

  • Page 171

    169 specifications lifting capacities equipped with 930 mm (37 in.) arm upper: crawler width 1300mm over side lower: crawler width 980mm over rear tb016 units: kg (lbs.) (1 1.5) (9.8) (8.2) (6.6) (4.9) (3.3) (1.6) (0) (–1.6) (–3.3) (–4.9) (–6.6) (1 1.5) (9.8) (8.2) (6.6) (4.9) (3.3) (1.6) (0) m ft. ...

  • Page 172

    170 specifications m ft. 3.5 (1 1.5) 3.0 (9.8) 2.5 (8.2) 2.0 (6.6) 1.5 (4.9) 1.0 (3.3) 0.5 (1.6) 0 (0) –0.5 (–1.6) –1.0 (–3.3) –1.5 (–4.9) –2.0 (–6.6) m 3.5 3.0 2.5 2.0 1.5 1.0 0.5 0 ft.(1 1.5) (9.8) (8.2) (6.6) (4.9) (3.3) (1.6) 255* (562*) 227* (500*) 21 1* (465*) 212* (467*) 209* (460*) 172 (379)...

  • Page 173

    171 specifications lifting capacities equipped with 1040 mm (41 in.) arm tb014 over rear units: kg (lbs.) m ft. 3.5 (1 1.5) 3.0 (9.8) 2.5 (8.2) 2.0 (6.6) 1.5 (4.9) 1.0 (3.3) 0.5 (1.6) 0 (0) –0.5 (–1.6) –1.0 (–3.3) –1.5 (–4.9) –2.0 (–6.6) m 3.5 3.0 2.5 2.0 1.5 1.0 0.5 0 ft.(1 1.5) (9.8) (8.2) (6.6) (...

  • Page 174

    172 specifications lifting capacities equipped with 1130 mm (44 in.) arm over front ; dozer blade up tb016 units: kg (lbs.) m ft. (1 1.5) (9.8) (8.2) (6.6) (4.9) (3.3) (1.6) (0) (1 1.5) (9.8) (8.2) (6.6) (4.9) (3.3) (1.6) (0) (–1.6) (–3.3) (–4.9) (–6.6) m ft. (509*) (414*) (441) (448*) (437) (538*) ...

  • Page 175

    173 specifications c4k014 lifting capacities equipped with 1130 mm (44 in.) arm upper: crawler width 1300mm over side lower: crawler width 980mm over rear tb016 units: kg (lbs.) m ft. (1 1.5) (9.8) (8.2) (6.6) (4.9) (3.3) (1.6) (0) (1 1.5) (9.8) (8.2) (6.6) (4.9) (3.3) (1.6) (0) (–1.6) (–3.3) (–4.9)...

  • Page 176

    174 specifications c4k0171 lifting capacities equipped with telescopic arm (fully extended arm) tb016 over front ; dozer blade up units: kg (lbs.) ) ) ) ) ) ) ) m ft. 4.0 (13.1) 3.5 (1 1.5) 3.0 (9.8) 2.5 (8.2) 2.0 (6.6) 1.5 (4.9) 1.0 (3.3) 0.5 (1.6) 0 (0) –0.5 (–1.6) –1.0 (–3.3) –1.5 (–4.9) –2.0 (–6...

  • Page 177

    175 specifications c4k018 lifting capacities equipped with telescopic arm (fully extended arm) tb016 over rear units: kg (lbs.) upper: crawler width 1300mm over side lower: crawler width 980mm m ft. 4.0 (13.1) 3.5 (1 1.5) 3.0 (9.8) 2.5 (8.2) 2.0 (6.6) 1.5 (4.9) 1.0 (3.3) 0.5 (1.6) 0 (0) –0.5 (–1.6) ...

  • Page 178

    176 specifications c4k0191 lifting capacities equipped with telescopic arm (fully retracted arm) tb016 over front ; dozer blade up units: kg (lbs.) m ft. 3.5 (1 1.5) 3.0 (9.8) 2.5 (8.2) 2.0 (6.6) 1.5 (4.9) 1.0 (3.3) 0.5 (1.6) 0 (0) –0.5 (–1.6) –1.0 (–3.3) –1.5 (–4.9) –2.0 (–6.6) m 3.5 3.0 2.5 2.0 1....

  • Page 179

    177 specifications c4k020 lifting capacities equipped with telescopic arm (fully retracted arm) tb016 over rear units: kg (lbs.) upper: crawler width 1300mm over side lower: crawler width 980mm m ft. 3.5 (1 1.5) 3.0 (9.8) 2.5 (8.2) 2.0 (6.6) 1.5 (4.9) 1.0 (3.3) 0.5 (1.6) 0 (0) –0.5 (–1.6) –1.0 (–3.3...

  • Page 180

    178.

  • Page 181: Options

    179 options general precautions ................................ 180 safety signs (decals) ............................... 182 biodegradable oil .................................... 184 switching the lever pattern .................... 185 attachment combination table ............... 186 telescopic a...

  • Page 182

    180 options general precautions precautions on safety warning heed the following when removing or installing an attachment or option: ¡ ¡ ¡ ¡ ¡ consult with a takeuchi dealer before installing optional attachments. ¡ ¡ ¡ ¡ ¡ do not use attachments that have not been approved by takeuchi or a takeuch...

  • Page 183

    181 options general precautions precautions on operating attachments warning long attachments reduce machine stability. When traveling down steep slopes or slewing on slopes, the machine may loose its balance and tip over. The following operations are particularly dangerous. Do not perform them. ¡ ¡...

  • Page 184

    182 options safety signs (decals) keep all safety signs clean and legible. Replace all missing, illegible or damaged safety and warning signs. There are other safety signs in addition to the ones listed here. Treat them in the same way. C4l0072 2 3 3 3 2 1 4 4.

  • Page 185: Warning

    183 options safety signs (decals) 1. A-g selector valve no.03593-32200 2. Check the lever pattern no.03593-32300 3. No.03393-22100 g a (iso) 03593-32200 03593-32300 check what type of lever control arrangement you are operating with before beginning operations. Warning 4. No.05693-53810 05693-53810 ...

  • Page 186

    184 options biodegradable oil biodegradable oil is a new type of hydraulic oil that is decomposed into carbon dioxide and water by microorganisms in the soil and water. It is highly safe for living organisms and offers advantages in terms of environmental protection. ¡ recommended biodegradable oil:...

  • Page 187

    185 options iso a jcb g c4l004 the operating pattern of the left and right operating levers can be changed. Warning before starting the engine, check the selector to see which operating pattern the left and right operating levers are set for. Switching the lever pattern (a) : iso pattern (g) : jcb p...

  • Page 188

    186 options tb014 tb016 rated capacity m 3 (cu.Yd.) bucket cutting width mm (inch) 1040 mm (41 in.) arm telescopic arm 930 to 1380 mm (37 to 54 in.) 260w bucket 0.020 (0.026) 265 (10.4) 300w bucket 0.023 (0.030) 300 (11.8) 350w bucket 0.027 (0.035) 335 (13.2) 450w (s.T.D.) bucket 0.038 (0.049) 435 (...

  • Page 189

    187 options telescopic arm extending and retracting the arm use the auxiliary pedal to extend and retract the telescopic arm. (a) retract (b) extend warning ¡ ¡ ¡ ¡ ¡ excavator must be equipped with boom swing stopper. ¡ ¡ ¡ ¡ ¡ use caution when operating. Telescopic arm reduces craning capacity and...

  • Page 190

    188 options ¡ do not operate on base rock or hard soils, as doing so may shorten the arm’s service life. ¡ do not change directions with machine lifted by pressing the bucket pressed against the ground. Doing so may damage the arm. ¡ when dumping soil from the bucket or shaking the bucket to remove ...

  • Page 191

    189 options telescopic arm inspection and maintenance greasing ¡ every day or every 10 hours ¡ type of grease ..... Lithium-based multi- purpose grease no. 2 ¡ greasing points 1. Fully retract the bucket, arm and extend the telescopic cylinders, lower the boom and ground the bucket. 2. Lower the bla...

  • Page 192

    190 options operating ranges tb016 canopy (fully extended arm) telescopic arm 4070(160.2) max. Digging height 2620(103.1) max. Digging depth 2215(87.2) max. Vertical digging depth 2580(101.6) 4230(166.5) max. Digging radius 4140(163.0) max. Ground digging radius 3035(1 19.5) max. Dumping height 2910...

  • Page 193

    191 options operating ranges tb016 canopy (fully retracted arm) telescopic arm 3755(147.8) max. Digging height 2170(85.4) max. Digging depth 1775(69.9) max. Vertical digging depth 2490(98.0) 3810(150.0) max. Digging radius 3705(145.9) max. Ground digging radius 2735(107.7) in transport position 2725...

  • Page 194

    192 options hydraulic breaker for handling of the breaker, read the hydraulic breaker ’s manual, provided separately. Do not use a breaker with the crawler width narrowed! Warning ¡ ¡ ¡ ¡ ¡ when operating the machine, always set the crawler width to 1300 mm (51 in.) for a more stable posture. Operat...

  • Page 195

    193 options hydraulic breaker ¡ do not pound with the cylinder fully extended or contracted (at the stroke end). Leave a margin of at least 5 cm. ¡ do not pound with the arm perpendicular to the ground surface. ¡ do not drop the breaker itself on the object to be broken in order to break it. ¡ do no...

  • Page 196

    194 options three-hole bucket the digging capacity increases when the bucket’s link arm installation position is switched from (a) to (b). However, this shortens the bucket stroke. • struck capacity (sae): 0.038 m 3 (0.049 cu. Yd.) • rated capacity (sae): 0.049 m 3 (0.064 cu. Yd.) changing the link ...

  • Page 197

    195 options three-hole bucket 3. Remove the key, then check that the bucket is stable. 4. Place a rod against the locking pin (1) and knock the locking pin out by hammering against the rod. The rod should be round and thinner than the locking pin. 5. Remove the tooth point (2). Some tooth points (2)...

  • Page 198

    196 options 4. Drive in the locking pin (1) with a hammer until it is flush with the tip of the tooth point (2) ear. 5. The locking pin (1) is now driven in. The same procedure can be used to install the other tooth points. Three-hole bucket ol1l250 2 1 ol1l260 1 ol1l270 1.

  • Page 199

    197 options high-back seat seat warning adjust, secure and latch the operator’s seat. (a) back angle adjustment 1. Raising your torso, sitting down firmly in the seat. 2. Pulling lever (1) allows you to use the pressure of the springs in the seat pressing against your back to adjust the reclining an...

  • Page 200

    198 options seat belt caution always fasten the seat belt securely before starting the engine. Fastening the seat belt 1. Adjust the seat to the optimum position for operating, raise your torso, and sit back firmly into the seat. 2. Pull the seat belt to the desired length. 3. Make sure that the bel...

  • Page 201

    199 options travel alarm an alarm is sounded when the machine travels and stops when traveling is stopped. If the alarm does not sound when the machine travels, the fuse may be blown. Inspect the fuse. Warning if the fuse which has just been replaced should blow again, there is a problem in the elec...

  • Page 202

    200 options radio (for eu) general operation turning the power on press the on/off button 1 . Turning the power off ....................... 1, 2 press the on/off button 1 to stop current operation. The led 2 lights when the acc is on. Electronic controls ........................... 3, 4 press the se...

  • Page 203

    201 options radio (for eu) to cancel the beep tones ............. 1, 7, 8 the unit emits a beep tone to confirm that a function button has been pressed. To cancel the function, follow the procedures below. 1 turn off the power by depressing the on/ off button 1 . 2 with acc on, press the atp button ...

  • Page 204

    202 options storing preset stations ......................... 3 the preset buttons 3 can be used to store 6 stations in each band (fm1, fm2, and mw) for convenient access to your favorite stations. ¡ programming stations 1 select the desired band, then tune in the station you want to store in memory...

  • Page 205

    203 options radio (for eu) clock display mode change ........................... 1 the display on the unit can be changed by pushing the button 1 . Pushing button 1 alternates the display between time and radio/tape. Press the clock button 1 to switch between the clock and audio display. When a radi...

  • Page 206

    204 options important: never set this switch to the off (o) position while the engine is running. Doing so might cause damage to the electrical system. Off (o) .. Switches off the electrical circuit. Be sure to set this switch to the off (o) position when storing the machine for a long period, or wh...

  • Page 207: Index

    205 index.

  • Page 208

    206 index a ~ d a accessories ................................................................ 53 after cold weather is over ........................................ 86 after first 250 hours (new machines only) ............ 120 after first 50 hours (new machines only) .............. 112 after starti...

  • Page 209

    207 index d ~ i disconnect the battery ............................................... 30 disposing of wastes ................................................... 31 do not allow unauthorized personnel in the work area25 do not permit riders on the machine .......................... 16 doors and cove...

  • Page 210

    208 index i ~ o inspecting the battery fluid level and replenishing ... 117 inspecting the dust indicator .................................... 108 inspecting the engine fuel injection pressure and spray condition .............................................................. 126 inspecting the engin...

  • Page 211

    209 index o ~ s operating ranges tb016 canopy (fully retracted arm) .......................................... 191 operating the auxiliary hydraulics ............................. 76 operating the travel levers ....................................... 71 operating the working equipment .................

  • Page 212

    210 index s ~ w specifications ........................................................... 149 start the engine from the operator’s seat .................. 14 starter key ................................................................. 38 starter switch ................................................

  • Page 213: Operator’S Manual

    First published may 1998 no. 23105 twenty-second published april 2006 operator’s manual tb030 compact excavator edited and issued by takeuchi mfg. Co., ltd. Printed in japan by station m co., ltd. Tb014 tb016.

  • Page 214: California

    California proposition 65 warning diesel engine exhaust and some of its constituents are known to the state of california to cause cancer, birth defects, and other reproductive harm. Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the state of cal...