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  4. TB153 FR
  5. Operator's Manual

Takeuchi TB153 FR Operator's Manual

Manual is about: Hydraulic Excavator

Summary of TB153 FR

  • Page 1

    Opera tor’s manual read and understand these instructions. Failure to do so can cause injury or death. Warning tb153 tb180 fr book no. Al5e001 ¡ tb153fr: 15820004~ ¡ tb180fr: 17830004~ serial no. Fr hydraulic excavator.

  • Page 2: Safety Alert Symbol

    Safety alert symbol this symbol means attention! Be alert! Your safety is involved. The message that follows the symbol contains important information about safety. Read and understand the message to avoid personal injury or death. ■ it is the owner or employer’s responsibility to fully instruct eac...

  • Page 3

    1 it is your responsibility to observe all pertinent laws and regulations and to follow the manufacturer’s instructions on machine operation, inspection and maintenance. Virtually all accidents occur as the result of a failure to observe basic safety rules and precautions. An accident can often be a...

  • Page 4

    2 foreword this manual describes operation, inspection and maintenance of the machine, as well as safety instructions to be heeded during these operations. If you have any questions about the machine, please contact a takeuchi sales or service outlet. ■ manual storage compartment a compartment for s...

  • Page 5

    3 ■ front, rear, ieft and right this manual refers the front, rear, left and right of the machine as seen when sitting in the operator’s seat with the dozer blade visible to the front. ■ designated operations use this machine primarily for the following operations: ¡ excavating ¡ digging ditches ¡ d...

  • Page 6

    4.

  • Page 7: Contents

    5 introduction .................................... 2 machine description ...................... 3 safety .............................................. 7 controls .........................................35 operation .......................................67 transport .................................

  • Page 8

    6.

  • Page 9: Safety

    7 general precautions .................................... 8 preparing precautions ............................... 12 starting precautions .................................. 14 operating precautions ............................... 16 stopping precautions ................................ 23 transport...

  • Page 10

    8 safety general precautions observe all safety rules ¡ operation, inspection and maintenance of this machine must be performed only by a trained and qualified person. ¡ all rules, regulations, precautions and safety procedures must be understood and followed when performing operation, inspection an...

  • Page 11

    9 safety general precautions provide a fire extinguisher and first aid kit ¡ know where a fire extinguisher and first aid kit are located and understand how to use them. ¡ know how to contact emergency assistance and first aid help. Never remove safety equipment ¡ make sure all protective guards, ca...

  • Page 12

    10 safety be sure to lock the safety lock lever before leaving the operator’s seat ¡ before leaving the operator’s seat, raise the safety lock lever to engage the lock and stop the engine. If any controls should be touched accidentally when the safety lock lever is lowered, the machine will move sud...

  • Page 13

    11 safety general precautions exhaust fumes from the engine can kill ¡ do not operate the engine in an enclosed area without adequate ventilation. ¡ if natural ventilation is poor, install ventilators, fans, exhaust extension pipes or other artificial venting devices. Handling asbestos dust inhaling...

  • Page 14

    12 safety preparing precautions know the working area before starting operation, know the working area to ensure safety. ¡ check the topography and ground condition of the working area, or the structure of the building when working indoors, and take the necessary safety measures in dangerous spots. ...

  • Page 15

    13 safety preparing precautions perform inspection and maintenance daily failure to notice or repair machine irregularities or damage can lead to accidents. ¡ before operating, perform the prescribed inspections and make repairs immediately should any irregularities be found. ¡ if a failure that cau...

  • Page 16

    14 safety starting precautions maintain three point contact when mounting and dismounting ¡ do not jump on or off the machine. Never attempt to mount or dismount a moving machine. ¡ when mounting and dismounting the cab, first open the door fully to the locked position and check that it does not mov...

  • Page 17

    15 safety starting precautions in cold weather ¡ be careful of slippery conditions on freezing ground, steps and hand holds. ¡ in severe cold weather, do not touch any metal parts of the machine with exposed flesh, as flesh can freeze to the metal and cause injury. ¡ do not use ether or starting flu...

  • Page 18

    16 safety operating precautions check for safety in the surrounding area before starting ¡ understand the machine limitations. ¡ use a signal person where clearances are close or your vision is obstructed. ¡ never allow anyone to enter the slewing (swing) radius and machine path. ¡ signal your inten...

  • Page 19

    17 safety e4a040 operating precautions check the position of the undercarriage (tracks) before traveling before operating the travel levers, check to make sure that the dozer blade is to the front of the operator’s seat. Be aware that when the dozer blade is to the rear of the operator’s seat, the t...

  • Page 20

    18 safety operating precautions cautions on traveling on slopes when traveling on slopes or grades, be careful that the machine does not tip (roll) over or slide. ¡ never exceed the machine’s stability capabilities (maximum gradeability - 30 ° , lateral tipping angle - 15 ° ). Also note that when ac...

  • Page 21

    19 safety operating precautions insure driver safety before loading trucks do not load a truck unless the driver is in a safe place. ¡ never swing or position the bucket over personnel or truck cabs. ¡ load the truck from the rear. Keep a safe distance from electrical power lines never approach powe...

  • Page 22

    20 safety operating precautions watch out for hazardous working conditions ¡ never undercut a high bank. Be particularly alert for the possibility of a cave-in. ¡ do not operate in places where there is a danger of falling rocks. ¡ keep machine well back from the edge of an excavation. Avoid undercu...

  • Page 23

    21 safety operating precautions never slew (swing) sideways with excessive weights the machine can tip over more easily in the lateral direction than in the longitudinal direction. ¡ do not slew (swing) sideways with excessive weight at the front. In particular do not slew sideways on slopes. ¡ the ...

  • Page 24

    22 safety operating precautions danger of flying objects this machine is not equipped with protective guards to protect the operator from flying objects. Do not use the machine in places where there are risks of the operator being hit by flying objects. Cautions on towing when towing, selecting the ...

  • Page 25

    23 safety stopping precautions park safely ¡ park the machine on firm, level ground and apply the parking device. ¡ when parking on streets, use barriers, caution signs, lights, etc., so that the machine can easily be seen even at night to avoid collision with other vehicles. ¡ before leaving the ma...

  • Page 26

    24 safety transporting precautions load and unload the machine safely the machine may roll or tip over or fall while loading or unloading it. Take the following precautions: ¡ select a firm, level surface and keep sufficient distance from road shoulders. ¡ use loading ramps of adequate strength and ...

  • Page 27

    25 safety maintenance precautions attach a “do not operate” tag severe injury could result if an unauthorized person should start the engine or touch controls during inspection or maintenance. ¡ stop the engine and remove the key before performing maintenance. ¡ attach a “do not operate” tag to the ...

  • Page 28

    26 safety maintenance precautions prepare the work area ¡ select a firm, level work area. Make sure there is adequate light and, if indoors, ventilation. ¡ clear obstacles and dangerous objects. Eliminate slippery areas. Always clean the machine ¡ clean the machine before performing maintenance. ¡ s...

  • Page 29

    27 safety maintenance precautions securely block the machine or any component that may fall ¡ before performing maintenance or repairs under the machine, set all working equipment against the ground or in the lowermost position. ¡ securely block the tracks. ¡ if you must work beneath the raised mach...

  • Page 30

    28 safety maintenance precautions use caution when fueling ¡ do not smoke or permit open flames while fueling or near fueling operations. ¡ never remove the fuel cap or refuel with the engine running or hot. Never allow fuel to spill on hot machine components. ¡ maintain control of the fuel filler n...

  • Page 31

    29 safety maintenance precautions be careful with fluids under pressure pressure can be maintained in the hydraulic circuit long after the engine has been shut down. ¡ release all pressure before working on the hydraulic system. ¡ hydraulic fluid under pressure can penetrate the skin or eyes and cau...

  • Page 32

    30 safety maintenance precautions be careful with grease under pressure the track adjuster contains highly pressurized grease. If the tension is adjusted without following the prescribed procedure, the grease discharge valve may fly off, resulting in injury. ¡ do not loosen the grease nipple. ¡ loos...

  • Page 33

    31 safety maintenance precautions have a takeuchi service agent repair welding cracks or other damage ask a takeuchi service agent to repair any welding problems which are detected. If not feasible, make sure the welding is done by a qualified person in a properly equipped workplace. Vibrations to w...

  • Page 34

    32 safety safety signs (decals) the following safety signs (decals) have been placed on your machine in the areas indicated. They are intended for the personal safety of you, and those working with you. Please take this manual, walk around your machine and note the content and location of these safe...

  • Page 35

    33 safety safety signs (decals) 5. No.05793-00011 safety distance do not get near or stand within the machine working area. 2. No.08810-31557 hazard from falling window. After raising window, be sure to lock it in place with lock pins. 05793-00011 6. No.05793-00049 safety distance hazard of being hi...

  • Page 36: Warning

    34 safety safety signs (decals) 22. No.03993-00500 position of hoisting 20. No.03593-06700 hydraulic oil 19. No.03593-06600 diesel fuel 21. No.08810-31549 tie down point 9. No.03793-37300 10. No.03593-07400 11. No.03593-47010 12. No.03393-68100 13. No.03393-75040 14. No.03393-75050 15. No.05693-2198...

  • Page 37: Controls

    35 names of components .............................. 36 doors and covers ...................................... 38 seat and seat belt ...................................... 44 instrument cluster ..................................... 46 switches ..................................................... ...

  • Page 38

    36 controls names of components upperstructure 1. Cab 2. Seat 3. Engine hood 4. Fuel tank 5. Hydraulic tank undercarriage 6. Crawler belt 7. Idler 8. Track roller 9. Carrier roller 10. Travel motor working equipment 11. Bucket 12. Bucket cylinder 13. Arm 14. Arm cylinder 15. Boom 16. Boom cylinder 1...

  • Page 39

    37 controls names of components 1. Instrument cluster 2. Starter switch 3. Light switch 4. Horn button 5. Travel speed switch 6. Wiper switch (cab) 7. Safety lock lever 8. Attachment interference switch 9. Throttle controller 10. Left operating lever 11. Right operating lever 12. Travel levers 13. F...

  • Page 40

    38 controls doors and covers starter key the starter key is used not only to start and stop the engine, but also to lock and unlock the following places : ¡ cab door ¡ fuel filler cap ¡ rear cover ¡ rear cover ¡ tool box ¡ manual storage compartment (canopy) cab door warning when mounting and dismou...

  • Page 41

    39 controls doors and covers front window (cab) warning ¡ ¡ ¡ ¡ ¡ grasp the handles firmly with both hands when opening and closing the front window. Your head or hands may get caught if they slip. ¡ ¡ ¡ ¡ ¡ when the front window is opened or closed, it will come close to the head. Be careful that t...

  • Page 42

    40 controls lower front window (cab) removing 1. Open the front window and stow it in the ceiling. 2. Grasp the protruding parts (4) on the left and right with your fingers and slowly lift the lower front window off. 3. Hold the glass firmly, place the lower front window through the guides (5) at th...

  • Page 43

    41 controls doors and covers engine hood warning before opening the engine hood, be sure to stop the engine. If your hands or tools should get caught in the fan or fan belt while the engine is running they may be severed. Opening 1. Open the rear cover and pull the unlock knob (3). Refer to “rear co...

  • Page 44

    42 controls doors and covers fuel filler cap warning ¡ ¡ ¡ ¡ ¡ do not smoke or permit open flames while fueling or near fueling operations. ¡ ¡ ¡ ¡ ¡ supply fuel in a well ventilated place and with the engine stopped. ¡ ¡ ¡ ¡ ¡ clean up spilled fuel immediately. ¡ ¡ ¡ ¡ ¡ do not fill the fuel tank t...

  • Page 45

    43 memo.

  • Page 46

    44 controls seat and seat belt seat warning adjust, secure and latch the operator’s seat. (a) back angle adjustment warning ¡ ¡ ¡ ¡ ¡ do not set the seat back to its maximum reclining position and slide the seat backwards at the same time. Doing so may break the rear window glass, resulting in injur...

  • Page 47

    45 controls seat and seat belt seat belt caution always fasten the seat belt securely before starting the engine. Fastening the seat belt 1. Adjust the seat to the optimum position for operating, raise your torso, and sit back firmly into the seat. 2. Pull the seat belt to the desired length. 3. Mak...

  • Page 48

    46 controls instrument cluster warning lamps important: if a warning lamp flashes and an alarm is sounded, stop all operations immediately and inspect and maintain the appropriate part. Refer to page 169 “troubleshooting”. 1. Engine emergency lamp this lamp flashes and an alarm is sounded if the eng...

  • Page 49

    47 controls c4b013 c4b014 g4b011 indicators 6. Glow lamp this lamp turns off when engine preheating is completed. 7. Travel speed lamp this lamp lights when the travel speed is set to 2nd (high speed). 8. Decel. Lamp this lamp lights when decel. Switch pressed, the engine speed decreases. Instrument...

  • Page 50

    48 controls switches starter switch important: do not repeatedly switch the key from off to on and on to off over a short period. Doing so will cause engine breakdown. Preheat ..... Position for preheating the engine. Off .............. Position for stopping the engine and inserting or removing the ...

  • Page 51

    49 controls automatic decel. Button pressing this button to the on position will cause the lamp to light and will activate the deceleration function. Use of the deceleration button will not be possible at this time. After about 4 seconds with the control levers set to neutral, the engine speed will ...

  • Page 52

    50 controls attachment interference switch warning ¡ ¡ ¡ ¡ ¡ failure to properly set the attachment interference switch can result in equipment damage, serious injury, or death. ¡ ¡ ¡ ¡ ¡ ensure that all buckets used in the standard position are no longer than a standard bucket when measured from pi...

  • Page 53

    51 controls switches first auxiliary hydraulic switches slider switch (proportional control) proportional control allows for slow-to-fast movement of auxiliary functions. Example: if you move the slider switch half way, the auxiliary function will move at approximately one-half speed. Move this swit...

  • Page 54

    52 controls switches light switch when this switch is turned while the starter switch is at on, the lights turn on as follows : o ...... Off i ....... Meter light, front light and boom light turn on. L3b028 l3b029 push wiper switch (cab) important: if no washer fluid is discharged, do not operate th...

  • Page 55

    53 controls operating levers warning ¡ ¡ ¡ ¡ ¡ be careful to check which pattern of lever control arrangement you are operating with before beginning operations. ¡ ¡ ¡ ¡ ¡ the explanations in this manual are for the iso pattern. Use these levers to operate the boom, arm, bucket and upperstructure (s...

  • Page 56

    54 controls travel levers warning before operating the travel levers, check to make sure that the dozer blade is to the front of the operator’s seat. Be aware that when the dozer blade is to the rear of the operator’s seat, the travel levers operate in the opposite direction to when the dozer blade ...

  • Page 57

    55 controls offset pedal use this pedal to operate the boom offset. (a) .... Boom offset right (b) .... Boom offset left refer to page 85 “operating the boom offset”. Pedal lock warning when not using the pedal, set the pedal lock to the locked position. Stepping on a pedal accidentally when it is n...

  • Page 58

    56 controls accessories heater (cab) warning ¡ ¡ ¡ ¡ ¡ always be sure to allow sufficient ventilation. ¡ ¡ ¡ ¡ ¡ do not place combustible or explosive objects near the air outlets. Control panel fan switch (1) use this switch to adjust the fan speed in three steps. Off ........ Fan off ............ ...

  • Page 59

    57 controls interior light (cab) important: the battery capacity will decrease if the interior light is left on for long periods of time the engine stopped. Turn the lamp off when leaving the machine. O ...... Off i ....... Lit accessories o i c4c024 1. Park on a flat surface and stop the engine. 2....

  • Page 60

    58 controls cigarette lighter (cab) warning ¡ ¡ ¡ ¡ ¡ do not leave the cigarette lighter’s knob pressed in. Doing so heats up the lighter, and could be dangerous. ¡ ¡ ¡ ¡ ¡ if the knob does not pop out after 30 seconds, it may be broken. Pull it out by hand. ¡ ¡ ¡ ¡ ¡ do not use other cigarette ligh...

  • Page 61

    59 controls external power sockets (for eu) warning only use applicable electric products with these sockets. For beacon use these sockets as an external power supply. When using these sockets, be careful not to exceed 12v / 10a. To use, raise the cap (1). Applicable plug: bosch 0352321007 l2c0071 1...

  • Page 62

    60 controls accessories radio operating precautions ¡ to ensure safe operation of the machine, always be sure to keep the volume of the radio down to a level where you can easily hear sounds from outside the machine. ¡ do not keep the radio playing for long periods of time with the engine stopped. D...

  • Page 63

    61 controls accessories (4) program indicators indicates tape direction. When s lamp is on. Upper side of a tape is playback, t indicates playback of lower side. (5) display (a) band (b) time / frequency (c) memory channel (1–6) (d) metal (e) fm stereo (f) loudness (g) tape direction (6) eject butto...

  • Page 64

    62 controls accessories to change the program, press the fast- forward and rewind buttons simultaneously. The direction of tape feed will reverse. ¡ when the tape ends in one direction, the system automatically reverses the tape and plays the other side. ¡ to stop fast-forwarding or rewinding, light...

  • Page 65

    63 controls accessories (15) disp (time / frequency) button this system is equipped with a clock which can show the accurate time. Even if the radio is off, the clock still shows the time. (16) ps / as switch push this button 2 sec below will automatically operates to show the memorized station from...

  • Page 66

    64 controls accessories first auxiliary hydraulic lines warning oil may spurt out if caps or filters are removed or pipes disconnected before releasing the pressure in the hydraulic system. ¡ ¡ ¡ ¡ ¡ when disconnecting hoses, release the internal pressure before removing. These lines deliver the hyd...

  • Page 67

    65 controls accessories 1. Start the engine and press the auxiliary hydraulic button (b). (the residual pressure is released from the (a) port line, and pressure is generated in the (b) port.) 2. Stop the engine and open the selector valve (1) on the machine body. (the residual pressure is released ...

  • Page 68

    66.

  • Page 69: Operation

    67 before starting operation ......................... 68 starting and stopping the engine ............................................. 70 starting and stopping the engine ............................................. 72 machine operation ..................................... 74 operating procedure...

  • Page 70

    68 operation before starting operation walk-around inspection perform the walk-around inspections once a day before starting the engine the first time that day. Perform the inspections as described under “maintenance - walk-around inspection” (pages 118 and 119). Daily inspection perform the daily i...

  • Page 71

    69 operation before starting operation before starting the engine 1. Adjust the seat for a comfortable operating position. 2. Fasten the seat belt. 3. Check that the safety lock lever is in the locked position. 4. Check that all the levers and pedals are in the neutral position. 5. Insert the key in...

  • Page 72

    70 operation starting and stopping the engine starting in cold weather 1. Pull the throttle lever to the middle position. 2. Turn the key to the preheat position and hold it there while the glow lamp is lit (about 15 seconds). 3. After the glow lamp turns off, then turn it to the start position and ...

  • Page 73

    71 operation starting and stopping the engine stopping the engine important: do not stop the engine suddenly when operating with heavy loads or at maximum speed. Doing so may cause the engine to overheat or seize. Never bring the engine to a sudden stop except in the case of a true emergency. 1. Pre...

  • Page 74

    72 operation starting and stopping the engine starting the engine warning ¡ ¡ ¡ ¡ ¡ clear the area of all persons. ¡ ¡ ¡ ¡ ¡ sound horn to alert everyone around the machine. Important: do not run the starter motor for more than 15 consecutive seconds. If the engine fails to start, wait for 30 second...

  • Page 75

    73 operation starting and stopping the engine stopping the engine important: do not stop the engine suddenly when operating with heavy loads or at maximum speed. Doing so may cause the engine to overheat or seize. Never bring the engine to a sudden stop except in the case of a true emergency. 1. Pre...

  • Page 76

    74 operation machine operation lever pattern (iso pattern) warning ¡ ¡ ¡ ¡ ¡ be careful to check which pattern of lever control arrangement you are operating with before beginning operations. ¡ ¡ ¡ ¡ ¡ the explanations in this manual are for the iso pattern. Left crawler forward left crawler reverse...

  • Page 77

    75 operation machine operation lever pattern (jcb pattern) warning ¡ ¡ ¡ ¡ ¡ be careful to check which pattern of lever control arrangement you are operating with before beginning operations. ¡ ¡ ¡ ¡ ¡ the explanations in this manual are for the iso pattern. Left crawler forward left crawler reverse...

  • Page 78

    76 operation machine operation warming up the machine (hydraulic oil) warning operating the working equipment without warming up the machine (hydraulic oil) is dangerous, as response will be slow and the equipment may move in unexpected ways. Be sure to sufficiently warm up the machine. Important: d...

  • Page 79

    77 operation machine operation inspection after warm-up after warming up the engine and hydraulic oil, perform the checks and inspections described below, and repair if there is a problem. 1. Check that the warning lamps and meters are as follows : • are all the warning lamps off? • is the water tem...

  • Page 80

    78 operation (1) offset the boom to the front of the operator’s seat and move the boom near the cab. Offset the boom to the right and move the bucket near the cab. (2) offset the boom fully to the right and check that it can be set to the maximum rear inclination. (3) offset to the left in the postu...

  • Page 81

    79 operation machine operation operating the travel levers warning ¡ ¡ ¡ ¡ ¡ never allow anyone to enter the slewing (swing) radius and machine path. ¡ ¡ ¡ ¡ ¡ signal your intention to move by sounding the horn. ¡ ¡ ¡ ¡ ¡ there are blind spots to the rear of the machine. If necessary,swing the cab a...

  • Page 82

    80 operation machine operation when the dozer blade is in front of the operator’s seat : a to move forward : tilt the levers forward. E to move backward : tilt the levers backward. When the dozer blade is behind the operator’s seat : a to move forward : tilt the levers backward. E to move backward :...

  • Page 83

    81 operation machine operation stopping travel warning ¡ ¡ ¡ ¡ ¡ park the machine on firm, level ground and apply the parking device. If you must park on a slope or incline, block the machine securely to prevent movement. ¡ ¡ ¡ ¡ ¡ if any controls should be touched accidentally when the safety lock ...

  • Page 84

    82 operation machine operation attachment interference switch / interference prevention system warning ¡ ¡ ¡ ¡ ¡ all attachments other than a bucket should be used with the ais set to the m mode. ¡ ¡ ¡ ¡ ¡ ensure that all buckets used in the standard position are no longer than a standard bucket whe...

  • Page 85

    83 operation machine operation to properly set the ais : reset the ais to the m position select the appropriate attachment width s ....... Standard bucket attachment less than 635mm (24 inches) wide l ....... Bucket attachment more than 635mm (24 inches) and less than 800mm (31 inches) wide m .........

  • Page 86

    84 operation machine operation operating the working equipment warning ¡ ¡ ¡ ¡ ¡ be careful to check which pattern of lever control arrangement you are operating with before beginning operations. ¡ ¡ ¡ ¡ ¡ the explanations in this manual are for the iso pattern. Use the right operating lever to oper...

  • Page 87

    85 operation machine operation operating the bucket a to dig : tilt the right operating lever to the left. E to dump : tilt the right operating lever to the right. Operating the boom offset a to offset left : press the left side of the pedal. E to offset right : press the right side of the pedal. Op...

  • Page 88

    86 operation machine operation operating the first auxiliary hydraulics use this to operate a breaker, crusher or other attachment. Two methods of operation are permitted: operation with the auxiliary hydraulic buttons and operation with the slider switch (proportional control). Operating with the s...

  • Page 89

    87 memo.

  • Page 90

    88 operation operating procedures be gentle on the hydraulic cylinders do not extend the hydraulic cylinders to the stroke ends. Operate them with leeway. Do not support the machine body with the hoe attachment as it is lowering with the arm cylinder fully extended. Doing so concentrates the load on...

  • Page 91

    89 operation do not perform operations using the machine’s dropping force putting excessive strain on the machine will shorten its service life. Use the hydraulic force of the cylinders and always dig with shallow, long strokes. Digging base rock for hard base rock, break the rock up into small piec...

  • Page 92

    90 operation operating procedures pay attention to the dozer blade when digging when digging deeply with the dozer blade positioned at the front, be careful that the boom cylinder and bucket do not hit the dozer blade. Operate with the dozer blade at the rear whenever possible. Caution on digging do...

  • Page 93

    91 operation operating procedures cautions on use in water if you leave water at a sharp angle, the rear of the machine may be submerged, exposing the radiator fan to water and damaging them. Do not let the rear of the machine get submerged. ¡ allowable water depth in water, only use the machine up ...

  • Page 94

    92 operation operating procedures traveling posture traveling up slopes when traveling up slopes at an angle of 15 ° or greater, travel in the posture shown in the diagram above. Traveling down slopes when traveling down slopes at an angle of 15 ° or greater, lower the engine speed and travel in the...

  • Page 95

    93 operation operating procedures if the crawlers slip if the crawlers slip while traveling up a slope, use the pulling force of the arm to climb the slope. If the engine stops if the engine stops when traveling down a slope, set the travel levers to the neutral position, stop the machine, then star...

  • Page 96

    94 operation operating procedures operations possible with this machine excavating 1. Set the dozer blade on the side opposite the side you want to dig on. 2. Use the arm and bucket and dig with shallow, long strokes. The digging force is strongest when the boom and arm angle is 80 to 120 ° . Use th...

  • Page 97

    95 operation operating procedures 3. Once the mound is low, remove the dirt from the top. If the load on the body is too heavy, adjust by raising or lowering the dozer blade. Digging side ditches use the boom swing function to dig side ditches as shown in the diagram. Loading when loading dirt in a ...

  • Page 98

    96 operation parking the machine inspection and checks after stopping the engine 1. Check for oil and water leakage and inspect the working equipment, covers and lower body. If any irregularities are found, repair. 2. Fill the fuel tank. Refer to page 122 “inspecting the fuel level”. 3. Remove any p...

  • Page 99

    97 operation handling in cold weather cautions after completing operations heed the following in order to prevent dirt, water, or other objects stuck on the machine as well as the lower body from freezing : ¡ remove any dirt or water from the body. In particular, water droplets on the hydraulic cyli...

  • Page 100

    98 operation handling rubber crawlers rubber crawlers have an inherent weakness due to their use of rubber. Be sure to heed the prohibitions and cautions below so as to prevent damage to the crawlers and crawler slippage. Prohibited actions do not travel or operate the machine in the following place...

  • Page 101

    99 operation cautions heed the following cautions when operating the machine : ¡ do not turn the undercarriage with the front of the machine body lifted using the hoe attachment and the upperstructure left in this posture. Doing so will twist the crawler with the load concentrated on a single point ...

  • Page 102

    100 operation handling rubber crawlers ¡ when climbing in reverse, do not change course at the point where the slope starts. ¡ avoid traveling with one crawler on a slope or projecting object and the other crawler on a flat surface (with the machine at a tilt of 10 ° or greater). Travel with both cr...

  • Page 103: Transport

    101 transport loading and unloading ........................... 102 hoisting the machine ......... 103 hoisting the machine ......... 104 securing the machine .............................. 105 cautions on transporting ........................ 105.

  • Page 104

    102 transport loading and unloading warning the machine may roll or tip over or fall while loading or unloading it. Take the following precautions : ¡ ¡ ¡ ¡ ¡ select a firm, level surface and keep sufficient distance from road shoulders. ¡ ¡ ¡ ¡ ¡ use loading ramps of adequate strength and size. Mai...

  • Page 105

    103 transport hoisting the machine warning ¡ ¡ ¡ ¡ ¡ know and use correct crane signals. ¡ ¡ ¡ ¡ ¡ inspect the hoisting equipment daily for damaged or missing parts. ¡ ¡ ¡ ¡ ¡ when hoisting, use a wire rope with sufficient strength with respect to the machine’s weight. ¡ ¡ ¡ ¡ ¡ do not hoist with th...

  • Page 106

    104 transport hoisting the machine warning ¡ ¡ ¡ ¡ ¡ know and use correct crane signals. ¡ ¡ ¡ ¡ ¡ inspect the hoisting equipment daily for damaged or missing parts. ¡ ¡ ¡ ¡ ¡ when hoisting, use a wire rope with sufficient strength with respect to the machine’s weight. ¡ ¡ ¡ ¡ ¡ do not hoist with th...

  • Page 107

    105 transport cautions on transporting securing the machine transport after loading the machine in the designated position, secure it as described below. Transporting posture 1. Lower the blade. 2. Fully extend the bucket and arm cylinders, then lower the boom. 3. Stop the engine and remove the star...

  • Page 108

    106.

  • Page 109: Maintenance

    107 maintenance general ..................................................... 108 service data ............................................. 110 important parts ........................................ 115 maintenance chart ................................... 116 walk-around inspection ................

  • Page 110

    108 maintenance general cautions on maintenance do not perform inspection and maintenance procedures not prescribed in this manual. Have inspection and maintenance procedures not prescribed in this manual performed by a takeuchi sales or service outlet. Always keep the machine clean. ¡ always keep t...

  • Page 111

    109 maintenance disposing of wastes ¡ collect spent fluids from the machine in containers. Disposing of wastes irresponsibly damages the environment. ¡ dispose of oil, fuel, cooling water, coolant, filters, batteries and other harmful substances as prescribed by law. Check after maintenance ¡ gradua...

  • Page 112

    110 maintenance service data lubricant and fuel chart use different lubricants, greases and fuels according to the temperature, referring to the chart below. ¡ change the lubricant earlier than as shown in the table if it is extremely dirty or its performance has deteriorated severely. ¡ whenever po...

  • Page 113

    111 maintenance service data part capacity r r r r r (us. Gal.) type 60 (15.9) 92 (24.3) fuel tank diesel fuel use a clean, quality fuel for good performance and optimum engine life. ¡ to prevent fuel flow problems in cold weather, use diesel fuel with a pour point of at least - 12 ° c (10 ° f) belo...

  • Page 114

    112 maintenance service data expendables replace expendables such as filters and elements periodically, referring to the table below. Item part name part no. Replacement interval return filter element after first 50 hrs. Every 500 hrs. 15511-02600 fuel filter every 500 hrs. Cartridge 119802-55800 af...

  • Page 115

    113 maintenance service data tools no. Part name part no. Remarks 1 spanner 19100-47081 10-12 2 spanner 19100-47082 14-17 3 screwdriver 19100-06112 (+) (–) 4 filter wrench 19100-65081 6 monkey wrench 16904-00250 250mm 7 spanner 16900-01922 19-22 8 spanner 16900-02427 24-27 9 spanner 16901-00013 13 1...

  • Page 116

    114 maintenance service data tightening torques nuts and bolts (for iso strength category 10.9) tighten nuts and bolts at the torques shown on the table below, unless otherwise specified in the text. ¡ tightening torques when mounting plastic covers differ from the values on the table below. Consult...

  • Page 117

    115 maintenance important parts for safe use, the machine must be serviced periodically. To increase safety, periodically replace the parts listed in the following table of important parts. Serious injury or a fire could result if they deteriorate or are damaged. Table of important parts above impor...

  • Page 118

    116 maintenance maintenance chart * if the percentage of the traveling time within the total operating time is high, replace the gear oil earlier than the specified time. Maintenance items see page walk-around inspection inspecting by opening the engine hood and covers 118 inspecting by walking arou...

  • Page 119

    117 maintenance maintenance chart maintenance items see page every 500 hours replacing the hydraulic oil return filter 137 replacing the fuel filter 137 every 1000 hours cleaning the engine cooling system 138 replacing the air cleaner element 140 replacing the air breather filter 141 replacing the t...

  • Page 120

    118 maintenance walk-around inspection inspecting by opening the engine hood and covers 1. Check for any twigs, leaves, oil or other combustible materials around the engine and battery. 2. Check for oil or engine coolant water leakage around the engine. 3. Check for oil leakage from the hydraulic ta...

  • Page 121

    119 maintenance walk-around inspection inspecting while sitting in the operator’s seat 13. Check the windshield for dirt or damage. 14. Check the seat and seat belt for dirt or damage. Check the operator’s seat for dirt, oil or other combustible materials. 15. Check the monitor, instruments and swit...

  • Page 122

    120 maintenance daily inspection (every 10 hours) perform the following inspections once every day before starting the engine the first time. Warning ¡ ¡ ¡ ¡ ¡ before operating, perform the daily inspections and make repairs immediately should any irregularities be found. ¡ ¡ ¡ ¡ ¡ be sure to secure...

  • Page 123

    121 maintenance daily inspection (every 10 hours) inspecting the water separator warning stop the engine and allow the machine to cool down before performing inspection and maintenance. S : closed 1. Open the rear cover. 2. Inspect the water separator (1). If the red indicator ring (6) is sunk to th...

  • Page 124

    122 maintenance inspecting the fuel level warning ¡ ¡ ¡ ¡ ¡ do not smoke or permit open flames while fueling or near fueling operations. ¡ ¡ ¡ ¡ ¡ stop the engine in a well-ventilated place when adding fuel. ¡ ¡ ¡ ¡ ¡ clean up spilled fuel immediately. ¡ ¡ ¡ ¡ ¡ do not fill the fuel tank to capacity...

  • Page 125

    123 maintenance daily inspection (every 10 hours) replenishing 1. Remove cap nut (3) on the air breather (2). 2. Press button (4) and bleed the air from the tank. 3. Tighten securely by hand with cap nut (3). 4. Remove the plug (1). 5. Add hydraulic oil up to the middle of the sight gauge (7). 6. Ti...

  • Page 126

    124 maintenance daily inspection (every 10 hours) lubricating the working equipment 1. Set the machine to the lubrication posture shown in the diagram above, ground the working equipment, then stop the engine. 2. Use the grease gun to lubricate the grease nipples. 3. Wipe off the expelled grease..

  • Page 127

    125 maintenance after first 50 hours (new machines only) replacing the hydraulic oil return filter warning ¡ ¡ ¡ ¡ ¡ stop the engine and allow the machine to cool down before performing maintenance. • the engine, hydraulic lines and many other parts of the machine are hot directly after the engine i...

  • Page 128

    126 maintenance replacing the engine oil and oil filter warning stop the engine and allow the machine to cool down before performing maintenance. ¡ ¡ ¡ ¡ ¡ the engine, muffler, radiator and many other parts of the machine are hot directly after the engine is stopped. Touching these parts will cause ...

  • Page 129

    127 maintenance after first 50 hours (new machines only) adjustment 1. Tilt up the platform. Refer to page 154 “tilting up the platform”. 2. Loosen the adjusting bolt (5) and locking nut (6). 3. Using a lever (7), move the alternator (8) and adjust the slack. 4. Tighten the adjusting bolt (5) and lo...

  • Page 130

    128 maintenance every 50 hours inspecting and adjusting the crawler tension warning ¡ ¡ ¡ ¡ ¡ if you must work beneath the raised machine or equipment, always use wood blocks, jack-stands or other rigid and stable supports. Never get under the machine or working equipment if they are not sufficientl...

  • Page 131

    129 maintenance every 50 hours 3. Inspect the gap (a or b) between the bottom surface of the frame at the center of the crawler frame and the top surface of the crawler. The gap (a or b) should be within the following range : (a) rubber crawler : 108 to 118 mm (4.3 to 4.7 in.) (b) steel crawler : 17...

  • Page 132

    130 maintenance every 50 hours lubricating the slew bearing warning do not slew while lubricating. Doing so is dangerous, as you may get caught in the machine. 1. Stop the engine with the machine in the posture shown on the diagram above. 2. Use the grease gun to supply grease to the grease nipple (...

  • Page 133

    131 maintenance every 50 hours inspecting the battery fluid level and replenishing danger ¡ ¡ ¡ ¡ ¡ do not use the battery when the fluid level is below the lower level. Doing so will hasten the deterioration of the internal portions of the battery and shorten the battery life, and can also cause ru...

  • Page 134

    132 maintenance every 50 hours draining the fuel tank warning ¡ ¡ ¡ ¡ ¡ do not smoke or permit open flames while handling fuel or working on the fuel system. ¡ ¡ ¡ ¡ ¡ stop the engine in a well-ventilated place and allow it to cool down before performing maintenance. ¡ ¡ ¡ ¡ ¡ clean up spilled fuel ...

  • Page 135

    133 maintenance after first 250 hours (new machines only) replacing the travel motor gear oil warning ¡ ¡ ¡ ¡ ¡ stop the engine and allow the machine to cool down before performing maintenance. • the travel motors are hot directly after the engine is stopped. Touching them will cause burns. • the ge...

  • Page 136

    134 maintenance replacing the engine oil and oil filter refer to page 126 “replacing the engine oil and oil filter”. Inspecting and adjusting the fan belt refer to page 127 “inspecting and adjusting the fan belt”. Cleaning the air cleaner warning ¡ ¡ ¡ ¡ ¡ stop the engine and allow the machine to co...

  • Page 137

    135 maintenance every 250 hours 7. Clean the element (3) with dried compressed air {294 to 490 kpa (43 to 71 psi)}. First blow the air from the inside of the element along the flutes, then blow the air from the outside, and finally from the inside again. 8. Light up the inside of the element (3) wit...

  • Page 138

    136 maintenance every 250 hours cleaning the radiator fins and oil cooler fins warning wear required appropriate equipment such as safety glasses and filter mask when using compressed air, as metal fragments or other objects can fly and cause serious personal injury. Important: be careful not to dam...

  • Page 139

    137 maintenance every 500 hours replacing the fuel filter warning ¡ ¡ ¡ ¡ ¡ do not smoke or permit open flames while handling fuel or working on the fuel system. ¡ ¡ ¡ ¡ ¡ stop the engine in a well-ventilated place and allow it to cool down before performing maintenance. ¡ ¡ ¡ ¡ ¡ clean up spilled f...

  • Page 140

    138 maintenance every 1000 hours cleaning the engine cooling system warning ¡ ¡ ¡ ¡ ¡ stop the engine and allow the machine to cool down before performing maintenance. • the engine, muffler, radiator and many other parts of the machine are hot directly after the engine is stopped. Touching these par...

  • Page 141

    139 maintenance every 1000 hours 3. Place a pan for catching the spent coolant under the drain plug (4), then loosen the drain plug (4) and drain the coolant. 4. Tighten the drain plug (4), then add a little cleaning agent and tap water to the radiator until it is full. Take your time doing this. Fo...

  • Page 142

    140 maintenance replacing the air cleaner element warning stop the engine and allow the machine to cool down before performing maintenance. ¡ ¡ ¡ ¡ ¡ the engine, muffler, radiator and many other parts of the machine are hot directly after the engine is stopped. Touching these parts will cause burns....

  • Page 143

    141 maintenance every 1000 hours replacing the air breather filter warning oil may spurt out if caps or filters are removed or pipes disconnected before releasing the pressure in the hydraulic system. ¡ ¡ ¡ ¡ ¡ gradually press the air breather button to relieve tank pressure. 1. Remove cap nut (n) o...

  • Page 144

    142 maintenance every 2000 hours replacing the hydraulic oil and cleaning the suction strainer warning ¡ ¡ ¡ ¡ ¡ stop the engine and allow the machine to cool down before performing maintenance. • the engine, hydraulic lines and many other parts of the machine are hot directly after the engine is st...

  • Page 145

    143 maintenance every 2000 hours 20. Tighten the plug (1). 21. Follow the procedure next “bleeding the air” to bleed the air from the hydraulic oil circuit. 22. Set the machine to the hydraulic oil level inspection posture and inspect the level once the temperature of the oil has dropped. Refer to p...

  • Page 146

    144 maintenance ¡ ¡ ¡ ¡ ¡ cylinders 7. Start the engine and run it at low idle for 10 minutes. 8. Set the engine to a low idle, then extend and contract all the cylinders 4 or 5 times, without going to the stroke end. 9. Run the engine at high speed, then extend and contract all the cylinders 4 or 5...

  • Page 147

    145 maintenance cleaning the water separator warning ¡ ¡ ¡ ¡ ¡ do not smoke or permit open flames while handling fuel or working on the fuel system. ¡ ¡ ¡ ¡ ¡ stop the engine in a well-ventilated place and allow it to cool down before performing maintenance. ¡ ¡ ¡ ¡ ¡ clean up spilled fuel immediate...

  • Page 148

    146 maintenance when required lubricating the levers warning set the machine to the parking posture, stop the engine, remove the starter key and store it. Failure to do so may result in the machine moving abruptly, leading to serious injury or death. If the levers or pedals no longer move smoothly, ...

  • Page 149

    147 maintenance when required adjusting the gap between the bucket and arm warning ¡ ¡ ¡ ¡ ¡ before performing maintenance or repairs under the machine, set all working equipment against the ground or in the lowermost position. ¡ ¡ ¡ ¡ ¡ to prevent unexpected movement, securely block the working equ...

  • Page 150

    148 maintenance when required replacing the bucket warning ¡ ¡ ¡ ¡ ¡ before performing maintenance or repairs under the machine, set all working equipment against the ground or in the lowermost position. ¡ ¡ ¡ ¡ ¡ if maintenance must be performed with the engine running, always work as a two person ...

  • Page 151

    149 maintenance when required 3. Operate the cylinder, line up pin hole (b) in the bucket with the pin hole in the link arm (6), and install the pin (2). 4. Line up the turn prevention holes, install the bolt (1), and the nuts. Be sure to leave a gap of about 0.5 ~ 1 mm (0.02 ~ 0.04 in.) between the...

  • Page 152

    150 maintenance when required replacing the bucket teeth and the side cutters replace the bucket teeth and the side cutters when the tooth points or the side cutters are worn, before the adapter or the bucket is damaged. Warning ¡ ¡ ¡ ¡ ¡ before performing maintenance or repairs under the machine, s...

  • Page 153

    151 maintenance when required installation 1. Clean the adapter nose (3). If there is gravel or mud on the adapter nose, the tooth point will not go in all the way and the pin cannot be driven in. 2. Put the tooth point (2) in the adapter nose (3). Push in firmly until the tooth point (2) touches th...

  • Page 154

    152 maintenance when required replacing the bucket teeth and the side cutters replace the bucket teeth and the side cutters when the tooth points or the side cutters are worn, before the adapter or the bucket is damaged. Warning ¡ ¡ ¡ ¡ ¡ before performing maintenance or repairs under the machine, s...

  • Page 155

    153 maintenance do not let the rubber pin lock stick out past the welding adapter surface. 2. Install point (2) onto welding adaptor (4). • insert the point so that the surface behind the point’s pin hole is flush or deeper than the surface behind the welding adapter’s pin hole. 3. Drive in locking ...

  • Page 156

    154 maintenance when required tilting up the platform for inspection and maintenance, the platform is designed so that it can be tilted up. Warning ¡ ¡ ¡ ¡ ¡ raising or lowering the platform while the engine is running may cause the machine to move, and cause serious injury or death. Lower the worki...

  • Page 157

    155 maintenance when required inspecting the rubber crawlers repair or replace the rubber crawlers if their conditions are as described below. Consult a takeuchi sales or service outlet about repairs or replacement. Rubber crawler replace the crawler if the entire crawler is stretched and cannot be ...

  • Page 158

    156 maintenance replacing the rubber crawlers warning ¡ ¡ ¡ ¡ ¡ if you must work beneath the raised machine or equipment, always use wood blocks, jack-stands or other rigid and stable supports. Never get under the machine or working equipment if they are not sufficiently supported. This procedure is...

  • Page 159

    157 maintenance 6. Check that the rubber crawler is securely engaged on the sprocket and idler. 7. Tighten the rubber crawler to the standard tension. Refer to page 128 “inspecting and adjusting the crawler tension”. 8. Install the other rubber crawler using the same procedure. When required.

  • Page 160

    158 maintenance when required replacing the rubber crawlers warning ¡ ¡ ¡ ¡ ¡ replacements should always be done by two persons, with one person acting as operator and following instructions from the other. ¡ ¡ ¡ ¡ ¡ the machine must be elevated before replacing the rubber crawler belts. Be careful ...

  • Page 161

    159 maintenance when required 10. Ground the crawlers and lower the machine body so that the crawler slack is maximum. 11. When the crawlers come away from the idlers, slide the crawlers to the outside and remove them. 12. Disengage the crawlers and sprockets, then remove the crawlers from the crawl...

  • Page 162

    160 maintenance long-term storage during storage warning ¡ ¡ ¡ ¡ ¡ do not operate the engine in an enclosed area without adequate ventilation. ¡ ¡ ¡ ¡ ¡ if natural ventilation is poor, install ventilators, fans, exhaust extension pipes or other artificial venting devices. 1. To prevent rusting, oper...

  • Page 163: Troubleshooting

    161 symptoms that are not malfunctions ...... 162 if the engine overheats ........................... 163 if the battery goes dead .......................... 164 if a fuse blows ......................................... 166 after the fuel runs out ........................... 168 if a warning lamp fl...

  • Page 164

    162 troubleshooting symptoms that are not malfunctions the following symptoms are not malfunctions: ¡ when the arm reaches the vertical position while contracting it while the engine is running at low speed, the contracting speed slows down momentarily. ¡ when the bucket teeth reach the horizontal p...

  • Page 165

    163 troubleshooting if the engine overheats warning ¡ ¡ ¡ ¡ ¡ do not open the engine hood when there is steam coming from the engine room. The steam or hot water may spurt out, resulting in burns. ¡ ¡ ¡ ¡ ¡ do not remove the radiator cap or drain plugs when the coolant is hot. Stop the engine, let t...

  • Page 166

    164 troubleshooting if the battery goes dead connecting the jumper cables important: set the starter keys of both the rescue vehicle and problem vehicle to the off position. Refer to page 41 “rear cover”. 1. Connect the clip of jumper cable (r) to the problem vehicle’s “+” terminal. 2. Connect the o...

  • Page 167

    165 troubleshooting disconnecting the jumper cables once the engine starts, disconnect the jumper cables following the connection procedure in reverse order. 1. Disconnect the clip of jumper cable (b) from the problem vehicle’s engine block. 2. Disconnect the other clip of jumper cable (b) from the ...

  • Page 168

    166 troubleshooting if a light does not turn on or the electric system does not operate, a fuse may be blown. Inspect the fuses. Inspecting and replacing the fuse warning if the fuse blows as soon as it is replaced, there is a problem with the electric system. Continued use may lead to fire. Consult...

  • Page 169

    167 troubleshooting inspecting the fusible link if the power is not switched on after turning the starter switch to the on position, the cartridge type fusible links (1) might be blown open. Open the cover located at below of the left operating lever and inspect. If the fusible link is blown, please...

  • Page 170

    168 troubleshooting after the fuel runs out bleeding the air from the fuel system 1. Add fuel. 2. Turn the starter key to the on position and hold it there for about 20 seconds. The automatic air bleeder bleeds the air from the fuel system. Supplement: air in the fuel system can make it difficult to...

  • Page 171

    169 troubleshooting if a warning lamp flashes if an alarm is sounded or a warning lamp starts flashing during operation, park the machine in a safe place and perform the procedures described below. Osob080 c4b012 g4b009 warning lamp lamp name procedure the coolant temperature has risen irregularly a...

  • Page 172

    170 troubleshooting other symptoms for symptoms not included on the table below or if the problem persists after the proper procedures have been taken, consult a takeuchi sales or service outlet. Symptom main cause procedure left and right operating levers do not move smoothly ¡ insufficient grease ...

  • Page 173

    171 troubleshooting other symptoms symptom main cause procedure starter motor turns but engine does not start ¡ insufficient fuel ¡ air in fuel system ¡ water in fuel system ¡ add fuel. Refer to page 122. ¡ bleed the air. Refer to page 168. ¡ drain the water. Refer to page 132. Crawlers slip off ¡ a...

  • Page 174

    172 troubleshooting 4 3 m 2 j1j004 to lower the boom if the hoe attachment must be lowered to the ground while the engine is stopped, use the following procedure to do so. This operation is dangerous and requires experience. Have it performed by a takeuchi sales or service outlet. Procedure warning ...

  • Page 175

    173 troubleshooting to lower the boom 7. Gripping the set screw (3) with a hexagonal wrench so that it does not turn together with the lock nut (4), tighten the lock nut (4). • tightening torque : 27 to 31 n·m (20 to 23 ft-lb.) 8. Reinstall the cover (1)..

  • Page 176

    174 troubleshooting towing warning when towing, selecting the wrong wire rope, inspecting improperly, or towing in the wrong way could lead to accidents resulting in serious injury or death. ¡ ¡ ¡ ¡ ¡ the wire rope breaking or coming detached could be extremely dangerous. Use a wire rope suited for ...

  • Page 177: Specifications

    175 specifications main specifications ................................. 176 machine dimensions ............................... 178 operating range ...................................... 180 lifting capacities ..................................... 183.

  • Page 178

    176 specifications main specifications tb153fr engine manufacturer and model yanmar 4tnv88-ptbz1 rated output kw / min –1 (hp / rpm) 28.9 / 2400 (38.7 / 2400) displacement mi (cu.In.) 2189 (133.6) starter v – kw 12 – 2.3 alternator v – kw 12 – 0.48 battery v – ah 12 – 72 sound-power level l wa 96 so...

  • Page 179

    177 specifications engine manufacturer and model yanmar 4tnv98-stb1 rated output kw / min –1 (hp / rpm) 45.1 / 2200 (60.6 / 2200) displacement mi (cu.In.) 3319 (202.5) starter v – kw 12 – 3.0 alternator v – kw 12 – 0.66 battery v – ah 12 – 72 sound-power level l wa 98 sound-pressure level l pa 76 ma...

  • Page 180

    178 specifications machine dimensions.

  • Page 181

    179 specifications machine dimensions units: mm (inches) { } : canopy tb153fr tb180fr standard arm long arm standard arm long arm rubber crawlers a 5330 (209.8) 5350 (210.6) 6150 (242) 6175 (243.1) b 1860 (73.2) ← 2140 (84.3) ← c 2570 (101.3) {2585 (101.7)} ← 2765 (108.9) ← d 1110 (43.7) ← 1255 (49....

  • Page 182

    180 specifications operating range j1k0021 d j h k c f g a e b.

  • Page 183

    181 specifications operating range units: mm (inches) item standard arm long arm rubber crawlers a max. Digging radius 5905 (232.4) 6195 (243.9) b max. Ground digging radius 5765 (227.0) 6065 (238.7) c max. Digging depth 3590 (141.3) 3900 (153.5) d max. Vertical digging depth 2735 (107.7) 3030 (119....

  • Page 184

    182 memo.

  • Page 185

    183 specifications lifting capacities rated lift capacity chart ¡ the loads in the charts do not exceed 87% of hydraulic lift capacity or 75% of tipping load. ¡ rated lift capacities limited by rated hydraulic lift capacity are identified by an asterisk(*). ¡ the mass of slings and any auxiliary lif...

  • Page 186

    184 specifications lifting capacities equipped with standard arm tb153fr units: dan(lbs.) 6.0 0 1.0 2.0 3.0 5.0 4.0 (13.1) (16.4) (9.8) (6.6) (3.3) (19.7) -2.0 (-6.6) 5.0 (16.4) -4.0 (-13.1) 7.0 3.0 (9.8) 0 1.0 (3.3) -1.0 (-3.3) 2.0 (6.6) 4.0 (13.1) 6.0 (19.7) -3.0 (-9.8) (23.0) 6.0 0 1.0 2.0 3.0 5....

  • Page 187

    185 specifications equipped with standard arm lifting capacities tb153fr units: dan(lbs.) 6.0 0 1.0 2.0 3.0 5.0 4.0 (13.1) (16.4) (9.8) (6.6) (3.3) (19.7) -2.0 (-6.6) 5.0 (16.4) -4.0 (-13.1) 7.0 3.0 (9.8) 0 1.0 (3.3) -1.0 (-3.3) 2.0 (6.6) 4.0 (13.1) 6.0 (19.7) -3.0 (-9.8) (23.0) 6.0 0 1.0 2.0 3.0 5....

  • Page 188

    186 specifications lifting capacities equipped with standard arm tb180fr units: dan(lbs.) 6.0 0 1.0 2.0 3.0 5.0 4.0 (13.1) (16.4) (9.8) (6.6) (3.3) (19.7) -2.0 (-6.6) 5.0 (16.4) -4.0 (-13.1) 7.0 3.0 (9.8) 0 1.0 (3.3) -1.0 (-3.3) 2.0 (6.6) 4.0 (13.1) 6.0 (19.7) -3.0 (-9.8) (23.0) 6.0 0 1.0 2.0 3.0 5....

  • Page 189

    187 specifications lifting capacities equipped with standard arm tb180fr units: dan(lbs.) 6.0 0 1.0 2.0 3.0 5.0 4.0 (13.1) (16.4) ft. (23.0) (9.8) (6.6) (3.3) (19.7) m 7.0 ft. (23.0) m 7.0 6.0 1.0 2.0 3.0 5.0 4.0 (13.1) (16.4) (9.8) (6.6) (3.3) (19.7) -2.0 (-6.6) 5.0 (16.4) -4.0 (-13.1) 7.0 3.0 (9.8...

  • Page 190

    188 specifications lifting capacities equipped with long arm tb153fr units: dan(lbs.) 6.0 0 1.0 2.0 3.0 5.0 4.0 (13.1) (16.4) (9.8) (6.6) (3.3) (19.7) -2.0 (-6.6) 5.0 (16.4) -4.0 (-13.1) 7.0 3.0 (9.8) 0 1.0 (3.3) -1.0 (-3.3) 2.0 (6.6) 4.0 (13.1) 6.0 (19.7) -3.0 (-9.8) (23.0) 6.0 0 1.0 2.0 3.0 5.0 4....

  • Page 191

    189 specifications equipped with long arm lifting capacities tb153fr units: dan(lbs.) 6.0 0 1.0 2.0 3.0 5.0 4.0 (13.1) (16.4) (9.8) (6.6) (3.3) (19.7) -2.0 (-6.6) 5.0 (16.4) -4.0 (-13.1) 7.0 3.0 (9.8) 0 1.0 (3.3) -1.0 (-3.3) 2.0 (6.6) 4.0 (13.1) 6.0 (19.7) -3.0 (-9.8) (23.0) 6.0 0 1.0 2.0 3.0 5.0 4....

  • Page 192

    190 specifications lifting capacities equipped with long arm tb180fr units: dan(lbs.) 6.0 0 1.0 2.0 3.0 5.0 4.0 (13.1) (16.4) (9.8) (6.6) (3.3) (19.7) -2.0 (-6.6) 5.0 (16.4) -4.0 (-13.1) 7.0 3.0 (9.8) 0 1.0 (3.3) -1.0 (-3.3) 2.0 (6.6) 4.0 (13.1) 6.0 (19.7) -3.0 (-9.8) (23.0) 6.0 0 1.0 2.0 3.0 5.0 4....

  • Page 193

    191 specifications lifting capacities equipped with long arm tb180fr units: dan(lbs.) 6.0 0 1.0 2.0 3.0 5.0 4.0 (13.1) (16.4) (9.8) (6.6) (3.3) (19.7) -2.0 (-6.6) 5.0 (16.4) -4.0 (-13.1) 7.0 3.0 (9.8) 0 1.0 (3.3) -1.0 (-3.3) 2.0 (6.6) 4.0 (13.1) 6.0 (19.7) -3.0 (-9.8) (23.0) 6.0 0 1.0 2.0 3.0 5.0 4....

  • Page 194

    192.

  • Page 195: Options

    193 options general precautions ................................ 194 safety signs (decals) ............................... 196 switching the lever pattern .................... 198 3-hole bucket ..................... 199 hydraulic breaker .................................... 200 load safety device .....

  • Page 196

    194 options general precautions precautions on safety warning heed the following when removing or installing an attachment or option: ¡ ¡ ¡ ¡ ¡ consult with a takeuchi dealer before installing optional attachments. ¡ ¡ ¡ ¡ ¡ do not use attachments that have not been approved by takeuchi or a takeuch...

  • Page 197

    195 options general precautions precautions on operating attachments warning long attachments reduce machine stability. When traveling down steep slopes or slewing on slopes, the machine may loose its balance and tip over. The following operations are particularly dangerous. Do not perform them. ¡ ¡...

  • Page 198

    196 options safety signs (decals) keep all safety signs clean and legible. Replace all missing, illegible or damaged safety and warning signs. There are other safety signs in addition to the ones listed here. Treat them in the same way. L4l012.

  • Page 199: Warning

    197 options 1. No.03593-32200 2. No.03593-32300 safety signs (decals) g a (iso) 03593-32200 03593-32300 check what type of lever control arrangement you are operating with before beginning operations. Warning.

  • Page 200

    198 options the operating pattern of the left and right operating levers can be changed. Warning before starting the engine, check the selector to see which operating pattern the left and right operating levers are set for. Switching the lever pattern (a) : iso pattern (g) : jcb pattern switching th...

  • Page 201

    199 options 3-hole bucket the digging capacity increases when the bucket’s link arm installation position is switched from (a) to (b). However, this shortens the bucket stroke. • struck capacity (sae) : 0.210 m 3 (0.275 cu. Yd.) • rated capacity (sae) : 0.261 m 3 (0.341 cu. Yd.) changing the link ar...

  • Page 202

    200 options hydraulic breaker for handling of the breaker, read the hydraulic breaker ’s manual, provided separately. Important: when mounting devices, select devices suited for this machine. For advice on selecting device, contact a takeuchi sales or service outlet. Precautions on operating ¡ run t...

  • Page 203

    201 options hydraulic breaker ¡ do not pound with the arm perpendicular to the ground surface. ¡ do not drop the breaker itself on the object to be broken in order to break it. ¡ do not move objects to be broken or rocks with the breaker itself. ¡ slew occasionally to cool the engine. ¡ if a hydraul...

  • Page 204

    202 options load safety device the load safety devices include an emergency shut-off valve and an overload warning device. The emergency shut-off valve stops the boom or arm part way through a fall. The overload warning device sounds an alarm when an excessive load is applied. Emergency shut-off val...

  • Page 205

    203 options load safety device overload warning device if a weight greater than the machine is designed to lift is lifted, the overload warning device is activated and a horn is sounded (when the overload warning switch is turned on). Warning continuing to apply the load after the overload warning h...

  • Page 206

    204 options accumulator operating the machine with accumulator on machines equipped with an accumulator, the residual pressure in the auxiliary hydraulic circuits and the working equipment can be released within a specific amount of time (within 5 minutes) after the engine is stopped. Releasing the ...

  • Page 207

    205 options pre cleaner inspecting and cleaning the pre cleaner warning ¡ ¡ ¡ ¡ ¡ stop the engine and allow the machine to cool down before performing maintenance. • the engine, muffler, radiator and many other parts of the machine are hot directly after the engine is stopped. Touching these parts w...

  • Page 208

    206 options second auxiliary hydraulics second auxiliary hydraulic lines warning oil may spurt out if caps or filters are removed or pipes disconnected before releasing the pressure in the hydraulic system. ¡ ¡ ¡ ¡ ¡ when disconnecting hoses, release the internal pressure before removing. These line...

  • Page 209

    207 options second auxiliary hydraulic switch move this switch to control the flow of the oil in the second auxiliary hydraulic lines. (c) .... Hydraulic oil flows to left auxiliary line(c) (d) .... Hydraulic oil flows to right auxiliary line(d) ¡ when the safety lock lever is set to the lock positi...

  • Page 210

    208 options third auxiliary hydraulics third auxiliary hydraulic lines warning oil may spurt out if caps or filters are removed or pipes disconnected before releasing the pressure in the hydraulic system. ¡ ¡ ¡ ¡ ¡ when disconnecting hoses, release the internal pressure before removing. These lines ...

  • Page 211

    209 options third auxiliary hydraulic switch and button press those switch and button to control the flow of the oil in the third auxiliary hydraulic lines. When the safety lock lever is released after the engine is started, hydraulic oil constantly flows in pipe (e). When button (1) and switch (2) ...

  • Page 212

    210 options fourth auxiliary hydraulics fourth auxiliary hydraulic lines warning oil may spurt out if caps or filters are removed or pipes disconnected before releasing the pressure in the hydraulic system. ¡ ¡ ¡ ¡ ¡ when disconnecting hoses, release the internal pressure before removing. These line...

  • Page 213

    211 options second / fourth auxiliary hydraulic switch move this switch to control the flow of the oil in the fourth auxiliary hydraulic lines. (g) .... Hydraulic oil flows to left auxiliary line(g) (h) .... Hydraulic oil flows to right auxiliary line(h) ¡ when the safety lock lever is set to the lo...

  • Page 214

    212 options an alarm is sounded when the machine travels and stops when traveling is stopped. If the alarm does not sound when the machine travels, the fuse may be blown. Inspect the fuse. Warning if the fuse which has just been replaced should blow again, there is a problem in the electrical system...

  • Page 215

    213 options fuel supply pump this device automatically supplies fuel to the fuel tank and stops automatically when the fuel tank is full. Danger do not use the fuel supply pump for gasoline or hydraulic oil. Doing so could result in explosion or damage. Only use the fuel supply pump for diesel fuel....

  • Page 216

    214 options air conditioner cautions on use ventilate periodically ¡ when using the air conditioner over an extended period of time, open the windows about once each hour to let in fresh air. ¡ your eyes may become irritated if you smoke while using the air conditioner. If this happens, open the win...

  • Page 217

    215 options names of components 1. Defroster 2. Condenser 3. Receiver drier 4. Foot outlets 5. Control panel 6. Compressor 7. Air conditioner unit 8. Inner filter 9. Outer filter 10. Air conditioner switch 11. Temperature control dial 12. Fan switch 13. Airflow mode control dial air conditioner.

  • Page 218

    216 options air conditioner air conditioner switch important: to avoid placing an excessive load on the compressor, wait until the engine is started and is running smoothly before turning on the air conditioner. Use this switch to turn the air conditioner on and off. When this switch is pressed whil...

  • Page 219

    217 options air conditioner airflow mode control dial use this dial to select recirculation or fresh air intake. ............... Recirculation • to cool or heat the cab quickly • when external air is dirty center .... 50% fresh air intake • to let in fresh air • to ventilate while cooling or heating...

  • Page 220

    218 options air conditioner after starting the engine, turn the air conditioner on and adjust the switches as shown in the diagram above. Set the temperature control dial and fan switch to the desired positions. Quick cooling to cool the cab quickly, set the airflow mode control dial to the recircul...

  • Page 221

    219 options air conditioner inspection and maintenance inspection and maintenance interval ............................ Every 250 hours cleaning the condenser caution cleaning the condenser with high pressured water may damage it. Clean the condenser gently. If the condenser is dirty, heat will not ...

  • Page 222

    220 options air conditioner replace replace the belt in the following cases: • if it stretches and its tension cannot be adjusted. • if it is cut or cracked. • if the fan belt is worn and the pulley is touching the bottom of the v groove. Cleaning the filters clean the filters sooner when operating ...

  • Page 223

    221 options air conditioner caution the high pressure pipe becomes hot (80 to 120 ° c (176 to 248 ° f)), so be careful not to burn yourself when inspecting the refrigerant level. 4. Open the engine hood. 5. Tilt up the cab. Refer to page 154 “tilting up the platform”. 6. Also check the temperature o...

  • Page 224

    222 options air conditioner if the air conditioner does not function if the air conditioner does not cool or heat the air, set the fan switch to off and contact a service outlet for inspection and/or repairs. Important: continued use of the air conditioner when it is not functioning properly may dam...

  • Page 225

    223 memo.

  • Page 226

    224 options immobilizer system the immobilizer system is a device that protects the machine from theft through the use of falsified keys, etc. Signals are exchanged between the machine and the key, and the engine cannot be started unless the key is one of the included immobilizer keys or the registr...

  • Page 227

    225 options immobilizer system important: if a key from a different immobilizer system or a metal object is brought near or into contact with the starter switch or key section, the system may no longer be able to identify the keys’ id codes, in which case it is no longer possible to start the engine...

  • Page 228

    226 options immobilizer system re-registration of the keys re-register the keys in the following cases: ¡ if one of the immobilizer keys is lost, re- register the remaining keys so as to prevent theft. ¡ if you purchase new immobilizer keys, they must be registered before they can be used with the m...

  • Page 229

    227 options immobilizer system 5. Return to the off (o) position from the on ( i ) position and remove the registration key. 6. Within 10 seconds, insert the immobilizer key into the starter switch and turn it from the off (o) position to the on ( i ) position. 7. Hold for about 10 seconds. 8. Retur...

  • Page 230

    228.

  • Page 231: Index

    229 index.

  • Page 232

    230 index a ~ c a accessories ................................................................ 56 accumulator ............................................................. 204 adjusting the gap between the bucket and arm ....................................................... 147 after cold weather ...

  • Page 233

    231 index d ~ i d daily inspection .......................................................... 68 daily inspection (every 10 hours) ........................... 120 danger of flying objects ............................................. 22 decel. Button ....................................................

  • Page 234

    232 index i ~ m if the engine overheats ........................................... 163 immobilizer system .................................................. 224 important parts ........................................................ 115 in cold weather ................................................

  • Page 235

    233 index m ~ r mounting and dismounting ........................................ 68 n names of components .............................................. 36 never modify the machine ......................................... 11 never remove safety equipment .................................. 9 never ...

  • Page 236

    234 index r ~ u replacing the rubber crawlers ........... 156 replacing the rubber crawlers ........... 158 replacing the travel motor gear oil .......................... 133 replacing the travel motor gear oil .......................... 141 re-registration of the keys .................................

  • Page 237

    235 index u ~ w use a signal person and flagman ................................ 9 use caution when fueling ........................................... 28 use the correct tools .................................................. 25 using optional products ................................................

  • Page 238: Operator’S Manual

    First published april 2006 no.23190 operator’s manual tb153fr tb180fr hydraulic excavator edited and issued by takeuchi mfg. Co., ltd. Printed in japan by station m co., ltd..

  • Page 239: California

    California proposition 65 warning diesel engine exhaust and some of its constituents are known to the state of california to cause cancer, birth defects, and other reproductive harm. Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the state of cal...