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- TW9
- Operating Instructions Manual
Takeuchi TW9 Operating Instructions Manual
Summary of TW9
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These operating instrustions are read and understand, otherwise injury or death is caused. Operating instructions language version: en edition: 2011-11 order number: 5780200633 from vehicle id no: tl08020438> translation of the original operating instructions tw9 tw9 wheel loader wheel loader.
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Please complete before commissioning the wheel loader: vehicle model: ......................................................................................... Vehicle id no.: ......................................................................................... Year of construction: ...............
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Table of contents tw9 1 introduction ......................................................................................................................... 1 1.1 warranty and maintenance............................................................................................................ 2 ...
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Table of contents tw9 4.7 hydroinflation of tires ................................................................................................................... 46 4.8 driving, steering and braking ....................................................................................................
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Table of contents tw9 8 troubleshooting................................................................................................................ 97 8.1 general notes............................................................................................................................... ...
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Table of contents tw9.
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Introduction 1 tw9 1 1 introduction you decided to buy a tw9 wheel loader. The confidence placed in this model will be rewarded by the efficient and economical performance of the machine. This operating manual contains all the information and instructions that are required to handle the machine corr...
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1 introduction 2 tw9 1.1 warranty and maintenance the warranty period covers 12 months, beginning with the day the machine is handed over or put into operation. Safe working conditions and good working order of the machine are prerequisites for efficient work. Your wheel loader fulfils these require...
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Introduction 1 tw9 3 1.4 environmental standards when operating or working on the machine the environmental standards currently valid must be observed at all times. During installation, repair and maintenance tasks, particular care must be taken that substances that would damage the environment such...
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1 introduction 4 tw9 symbol description horn fuel fuel level blower heating/ventilation windshield washer and wiper system parking brake direction indicator lt/rt working floodlights high-beam indicator rotating beacon v r travel direction fwd/rev travel speed fast travel speed slow working hydrauli...
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Introduction 1 tw9 5 1.6 location of safety signs the safety signs are located in the following positions on the machine: locations of safety signs 1 safety distance (left and right sides of lifting frame) 2 safety distance 3 danger of injury 4 danger of crushing servicing and replacing safety signs...
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6 tw9.
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Safety and accident prevention 2 tw9 7 2 safety and accident prevention 2.1 introductory remarks declaration of conformity the machine complies with the fundamental requirements stipulated in the applicable european guidelines. Conformity has been proven. The respective documents and the original of...
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2 safety and accident prevention 8 tw9 read the operating instructions thoroughly and follow the notes on safe operation before putting the earth-moving machine into operation. National safety regulations - e.G. The accident prevention regulations, "earth-moving machinery" (bgr 500 chapter 2.12) and...
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Safety and accident prevention 2 tw9 9 2.3 general safety notes it is important to refrain from any working methods which impair safety. The earth-moving machine is only to be used if it is in a safe, operational condition. The manufacturer’s instructions must be complied with for operation, mainten...
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2 safety and accident prevention 10 tw9 2.5 danger zone nobody must be allowed to remain in the danger zone of an earth-moving machine. The danger zone encompasses the area around the earth-moving machine in which persons may be injured by movements of the earth-moving machine during operation, its ...
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Safety and accident prevention 2 tw9 11 2.8 travel operation before putting the earth-moving machine into operation, the driver’s seat, mirrors and operator controls must be adjusted so as to ensure safe working. A safety belt (seat belt), if installed, must always be fastened. The windows must be c...
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2 safety and accident prevention 12 tw9 2.10 guides guides must be easily recognizable, e.G. By means of reflective clothing. They must remain within the machine operator’s field of vision. While guiding the machine, guides shall not be given other jobs which may distract them from their task. 2.11 ...
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Safety and accident prevention 2 tw9 13 2.13 working in the vicinity of overhead power lines if the earth-moving machine is being used in the vicinity of overhead power lines and trolley wires, a safety distance which varies depending on the nominal voltage of the overhead line must be maintained be...
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2 safety and accident prevention 14 tw9 2.16 change of work attachments, maintenance, repair earth-moving machines shall only be converted, maintained or serviced under the guidance of a suitable person designated by the plant operator and following the manufacturer’s operating instructions. After e...
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Safety and accident prevention 2 tw9 15 before commencing work on the hydraulic system, the operating pressure, pilot pressure, back pressure and pressure inside the tank must be let off. Alterations, such as welding of the hydraulic system, are only to be undertaken with the manufacturer’s permissi...
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2 safety and accident prevention 16 tw9 2.19 fire prevention • switch off the engine when filling the fuel tank and take special care as long as the engine is hot. • never smoke or handle open flames whilst refueling the tank of the machine. Mtk115002 the fire extinguisher must be kept in the cabin ...
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Technical data 3 tw9 17 3 technical data 3.1 views • general-purpose bucket and parallel kinematics fig. 3 dimensioned drawing - standard bucket and parallel kinematics tires 405/70 r18.
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3 technical data 18 tw9 • multi-purpose bucket and parallel kinematics fig. 4 dimensioned drawing - multi-purpose bucket and parallel kinematics tires 405/70 r 18.
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Technical data 3 tw9 19 • fork lift attachment and parallel kinematics fig. 5 dimensioned drawing - fork lift attachment and parallel kinematics tires 405/70 r 18.
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3 technical data 20 tw9 • general-purpose bucket and z kinematics fig. 6 dimensioned drawing - standard bucket and z kinematics tires 405/70 r18.
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Technical data 3 tw9 21 • multi-purpose bucket and z kinematics fig. 7 dimensioned drawing - multi-purpose bucket and z kinematics tires 405/70 r18.
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3 technical data 22 tw9 • fork lift attachment and z kinematics fig. 8 dimensioned drawing - fork lift attachment and z kinematics tires 405/70 r18.
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Technical data 3 tw9 23 • low profile canopy with general-purpose bucket 0.8 m³ fig. 9 dimensioned drawing - low profile canopy with standard bucket 0.8 m³ tires 15.5/55 r18.
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3 technical data 24 tw9 • fold-down bar with general-purpose bucket 0.8 m³ fig. 10 dimensioned drawing - fold-down bar with standard bucket 0.8 m³ tires 15.5/55 r18.
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Technical data 3 tw9 25 3.2 diesel engine manufacturer, model deutz, d 2011 l04 w type 4-cylinder diesel engine exhaust-optimized engine eu level iii epa-interim tier 4 combustion 4-stroke cycle, direct fuel injection stroke displacement 3600 cm³ output 44.0 kw (67 hp) at n=2,200 rpm performance and...
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3 technical data 26 tw9 3.5 brakes service brake hydraulically actuated center-mounted disk brake, combined with hydrostatic brake of travel drive. Brake acts on all 4 wheels via 4-wheel drive. Parking brake mechanically actuated center-mounted disk brake at front axle. Additional brake the hydrosta...
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Technical data 3 tw9 27 3.7 axles front axle rigidly-mounted planetary drive with integrated center-mounted disc brake. Self-locking differential (45%) as standard. Rear axle (standard) oscillating planetary drive axle with self-locking differential and integrated reduction gear. Rear axle (high-spe...
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3 technical data 28 tw9 3.9 consumables 3.9.1 filling quantities all values stated are approximate. Fluid capacities in liters fuels and lubricants fuel tank approx. 75.0 diesel fuel engine with oil filter approx. 9.0 engine oil (change quantity) hydraulic oil, tank and system approx. 55.0* hydrauli...
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Technical data 3 tw9 29 3.9.2 consumable specifications stipulated consumables for central europe application designation specification, standards, quality remark engine diesel fuel en 590 astm d975 1-d / 2-d before using rme fuels (rape oil methyl ester), it is essential that you consult your respo...
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3 technical data 30 tw9 alternative recommendation for other temperature ranges engine oil in compliance with api ch-4 or ci-4 and in compliance with acea e3 / e4 hydraulic oil in compliance with din 51524.T3 hvlp -30 -22 -20 -4 -10 14 0 32 10 50 20 68 30 86 °c °f umgebungstemperatur/ambient tempera...
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Technical data 3 tw9 31 3.10 permissible loads in compliance with german road traffic regulations (stvzo) permissible total weight see type label, permissible axle load, front and / or permissible axle load, rear a llgemeinebetriebserlaubnis (general certification) 3.11 sound level values, vibration...
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3 technical data 32 tw9 3.12 dimensions and weights specifications refer to general-purpose bucket and 405/70 r18 tires parallel kinematics z kinematics operating weight with standard equipment according to iso 6016 kg 4,900 4,900 total length, standard bucket on ground mm 5,060 5,085 total width mm...
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Technical data 3 tw9 33 3.14 bucket with parallel kinematics width mm capacity, heaped m³ max. Density ( γ) t/m 3 general-purpose bucket 1850 0.8 1.8 bucket with bolt-on cutting edge 1,850 0.8 1.8 earth bucket 1850 0.9 1.6 earth bucket with bolt-on cutting edge 1,850 0.9 1.6 multi-purpose bucket 1,8...
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3 technical data 34 tw9 3.15 fork lift attachment fork-arm connection in compliance with iso/fem class 2 form b, din 15 173 / iso 2328 respectively width of fork carrier mm 1,240 length of forks mm 1,100 fork cross section mm 100x45 max. Stacking height mm 3,070 the payloads are determined in compli...
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Technical data 3 tw9 35 3.16 optional accessories (options) • orthopedic air-cushioned driver's seat • fire extinguisher • pressurized cab • air-conditioning • independent diesel heating with timer • fops-roof guard • sliding window in right-hand door • working floodlight, rear • yellow rotating bea...
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3 technical data 36 tw9.
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Operation 4 tw9 37 4 operation 4.1 first instruction the machine must be entered from the left-hand side as seen in the direction of travel. The right-hand cab door acts as an emergency exit. If the cab is entered by the right-hand door, the joystick may be operated unintentionally. If you are not f...
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4 operation 38 tw9 4.2 display elements and operating controls the following list includes non-standard equipment! • operating controls fig. 10.1 operator controls.
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Operation 4 tw9 39 description of fig. 10.1 - operator controls 1 direction indicator, horn, low/-high beam (steering-column switch) 2 brake-inching pedal 3 accelerator pedal 4 steering wheel - tilt and height adjustment 5 stop button - additional control circuit 6 control light 7 actuation – potent...
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4 operation 40 tw9 • instrument panel fig. 10.2 operator controls.
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Operation 4 tw9 41 description of fig. 10.2 - instrument panel 20 not assigned 21 orange - pre-heating monitor 22 red - battery charge indicator 23 red - parking brake 24 green - travel direction, forward 25 coolant temperature 26 operating hour meter 27 fuel-level indicator 28 green - travel direct...
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4 operation 42 tw9 4.3 engine 4.3.1 starting the engine each time before putting the machine into operation, the inspections according to section 7.8 must be carried out. Before switching on the engine, take care to ensure that no one is in the immediate vicinity of the machine or in the danger zone...
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Operation 4 tw9 43 4.3.2 monitoring during operation if the engine and the machine are put into operation without prior remedy of the defect, severe damage to the engine may result! • if the battery charge control lamp (12/22) or the engine oil pressure indicator lamp (12/31) light up, switch off th...
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4 operation 44 tw9 4.4 driver's seat / steering wheel tilt adjustment driver's seat the comfort seat is spring-mounted with oil- pressure operated shock absorbers and lap belt. The seat meets international quality and safety standards in compliance with iso 7096 and iso 6683 (fig. 13). 1. Horizontal...
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Operation 4 tw9 45 4.5 heating / ventilation heating • the heater is connected to the engine oil circuit. • the fan is operated using the switch (15/44); temperature is adjusted using the control (15/57) and can be operated with fresh air and re-circulating air. • open aspirating hole (15/12) for re...
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4 operation 46 tw9 4.6 lighting in compliance with german road traffic regulations (stvzo) the lighting of the loader is switched on and off by turning the steering-column switch (15/1). Setting 0 light off setting 1 parking light setting 2 driving light (low beam / high beam). Switch from one to an...
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Operation 4 tw9 47 4.8 driving, steering and braking 4.8.1 driving when driving on public roads, the wheel loader, as a self-propelled work machine, is subject to the legal regulations valid in the user's country. (for example, in the federal republic of germany, stvzo and stvo). The machine has two...
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4 operation 48 tw9 driving off • set the travel direction preselection switch on the joystick (17/8) and on the instrument panel (17/36) to "0" (neutral position). • the indicator lamps (17/24 and 17/28) must not light up. • start engine. • raise lift frame as far as the "travel” height mark (18/1)....
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Operation 4 tw9 49 4.8.2 steering • the wheel loader features a fully hydraulic, proportionally acting articulated steering. • priority supply of hydraulic oil to steering through load-sensing system. In the event of steering malfunctions, determine the cause immediately (see trouble-shooting table)...
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4 operation 50 tw9 4.8.4 driving on roads before driving on open roads, the following points have to be observed: the wheel loader must be equipped as stipulated by the regulations authorizing the use of vehicles for road traffic in the user's country. When travelling longer distances, schedule brea...
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Operation 4 tw9 51 4.8.5 switching off the machine (parking) • set the travel direction preselection switches (21/8 and 21/36) to "0". • lower the work attachment onto the ground. • switch off the working hydraulics (21/35). • apply the parking brake (21/16). • switch the engine off and remove the i...
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4 operation 52 tw9.
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Working operation of the machine 5 tw9 53 5 working operation of the machine 5.1 general notes daily before start of operation and after every attachment change, check the correct fastening of the work attachments as well as the correct locking of the quick-mount hitch. The bucket is to be carefully...
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5 working operation of the machine 54 tw9 5.2 operation - loader • switch on the work equipment (22/35). Operation - bucket • operate joystick (22/6). Fig. 22 operation.
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Working operation of the machine 5 tw9 55 fingertip control (electro-proportional control) third control circuit • proportional actuation of the control circuit • in continuous operation, the amount can be controlled. • sensitive control of hydraulically-driven work attachments, such as multi-purpos...
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5 working operation of the machine 56 tw9 operation - float position the float position for continuous mode must always be switched off when not in use. Switch (23a/48) in position "0". Fingertip control and float position are deactivated as soon as the ignition (23a/50) is switched off. Impulse mod...
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Working operation of the machine 5 tw9 57 5.3 changing work attachments 5.3.1 general notes to achieve maximum utilization of the machine for a variety of applications, a great number of work attachments and accessories are available. The machine is equipped with a quick-attach system, to shorten th...
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5 working operation of the machine 58 tw9 5.3.2 assembly of work attachments the bearings on the lifting frame, quick- attach system and work attachment must be free of dirt. The system must be relieved of pressure before hydraulic connections are disconnected. Procedure for changing directly mounte...
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Working operation of the machine 5 tw9 59 procedure for changing work attachments with hydraulic quick-attach system • lower the work attachment onto the ground and position so that it cannot tilt. • switch off the diesel engine. • in the case of a hydraulically activated work attachment, start the ...
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5 working operation of the machine 60 tw9 5.4 notes on how to work with the machine 5.4.1 loading during transport, the bucket - either filled or empty - must be kept as close to the ground as possible. If possible, avoid long transport distances! For loading, lower the bucket and position the cutti...
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Recovery and transport of the machine 6 tw9 61 6 recovery and transport of the machine 6.1 recovery of the machine towing of the wheel loader must be restricted to clearing a junction or a road, to prevent damage to the hydrostatic travel drive. If possible, let the diesel engine run at low idle dur...
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6 recovery and transport of the machine 62 tw9 6.2 loading the machine using a crane use a crane lifting harness and a crane with adequate lifting capacity! Take note of the total machine weight! Only use approved and undamaged sling gear. • do not pull sling gear over sharp edges. To load the machi...
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Maintenance and care 7 tw9 63 7 maintenance and care 7.1 general notes the good operating condition and life expectancy of machines are largely influenced by care and maintenance. For this reason, it is in every machine owner’s interest to perform the specified maintenance work and comply with the s...
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7 maintenance and care 64 tw9 7.3 regular oil analysis oil analysis are not intended as a substitute for the oil change intervals but - apart from a possible reduction of maintenance costs and as a form of preventive maintenance - they take into account the increasing environmental awareness. Advant...
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Maintenance and care 7 tw9 65 7.5 inspection parts and aids service parts for inspections should be ordered well in advance! Contact your dealer for further information! Lubricants • the machine’s life expectancy and operating condition largely depend on the use of the specified lubricants and compl...
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7 maintenance and care 66 tw9 7.6 care and cleaning the machine must be cleaned on a suitable surface with an oil separator. • neither a steam-jet appliance nor a high- pressure cleaning apparatus may be used for cleaning during the first two months after the machine has been used for the first time...
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Maintenance and care 7 tw9 67 fuel • only use commercially available brand-name diesel fuel with a sulfur content of less than 0.5%. • use only winter diesel fuel in winter to prevent line connections becoming blocked through paraffin deposits. At very low temperatures, troublesome deposits may also...
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7 maintenance and care 68 tw9 7.8 checking, maintenance and inspection plans 7.8.1 initial inspection (hand-over inspection) fig. 31 initial inspection.
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Maintenance and care 7 tw9 69 work to be carried out by trained specialist dealer personnel: chapter 1 check machine for presence of machine-specific operating instructions -- 2 check the engine oil level 7.9.1 3 hydraulic oil level 7.9.9 4 check the fuel level 7.9.4 5 check oil level of differentia...
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7 maintenance and care 70 tw9 7.8.2 daily and weekly tasks inspection and maintenance jobs to be performed by service personnel 23 23 21 10 fig. 32 inspection and service schedule.
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Maintenance and care 7 tw9 71 daily chapter 1 check hydraulic oil level 7.9.9 2 check the engine oil level 7.9.1 3 check fuel level (fuel gauge on instrument panel) 7.9.4 4 check windshield washer fluid level 7.9.19 5 -- 6 visual check (general) for material cracks, external damage, completeness, et...
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7 maintenance and care 72 tw9 7.8.3 overview of lubricating points replace defective grease nipples immediately and check if grease passes through! Fig. 33 lubrication schedule - parallel kinematics 15 12 7 10 l824-033_z-kine_2010 fig. 33 lubrication schedule - z kinematics.
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Maintenance and care 7 tw9 73 grease all lubricating points with multi-purpose grease the intervals stated are valid for one-shift operation item lubricating point number daily weekly chapter 1 tilt cylinder - tilt control lever 1 x -- 2 lift frame - tilt control lever 1 x -- 3 lift cylinder - lift ...
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7 maintenance and care 74 tw9 7.8.4 inspection plan work to be carried out by trained specialist dealer personnel: o = checking, maintenance x = replace operating hours min 2x min 1x perform work with machine at operating temperature after 100 every 500 every 1000 every 2000 year- ly year- ly chapte...
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Maintenance and care 7 tw9 75 o = checking, maintenance x = replace operating hours min 2x min 1x perform work with machine at operating temperature after 100 every 500 every 1000 every 2000 year- ly year- ly chapter 27 check that door catches function perfectly, and replace if necessary o o -- 28 c...
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7 maintenance and care 76 tw9 7.9 inspection and maintenance work 7.9.1 engine oil checking the engine oil level • the oil level must be checked daily before start-up with the machine standing on level ground. • the notches on the oil dipstick (35/1) indicate the min. And max. Oil levels. • top up e...
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Maintenance and care 7 tw9 77 7.9.2 engine oil filter the engine oil filter must be replaced every time the engine oil is changed. • place oil drip pan below the engine oil filter. • clean the outside of the engine oil filter. • unscrew the filter cartridge (36/4) using a commercially available tool...
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7 maintenance and care 78 tw9 7.9.3 cooling system - combined hydraulic oil- water cooler 7.9.3.1 checking the coolant level • check the coolant level daily before starting, with the machine parked on level ground. To do so, use the sight glass (37-1/2) of the combined cooler. If the coolant level i...
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Maintenance and care 7 tw9 79 7.9.3.3 cleaning cooling fins machine damage due to overheated engine. • thoroughly clean the cooler to prevent overheating of the engine and/or the hydraulic oil. Only perform cleaning after stopping the engine and letting it cool down! • clean the combined cooler from...
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7 maintenance and care 80 tw9 7.9.4 fuel system checking the fuel level • check the fuel level using the fuel gauge (38/27). • top up fuel every day after use to prevent condensation from forming before the machine is next put into operation. Draining the fuel filter • open the fuel filter on the wa...
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Maintenance and care 7 tw9 81 cleaning fuel pump, sieving filter • loosen and unscrew the hexagonal screw (41/1). • take out the fuel sieve (41/2 - cover and sieve forming a unit). • clean the sieve in fuel and replace it, if necessary. • put the seals (41/3 and 41/4) into position. • install cover ...
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7 maintenance and care 82 tw9 7.9.5 air filter, air intake all maintenance work on the air intake system must be carried out with the engine off. Do not start the engine after the filter cartridge has been removed. 7.9.5.1 dust ejection valve • dust ejection valves (43/1) are largely maintenance-fre...
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Maintenance and care 7 tw9 83 7.9.5.4. Cartridge replacement main cartridge • release the wire tighteners (45/1) and remove the bottom of the housing (45/4). • withdraw the main cartridge (45/2) by twisting slightly to and fro. • check whether the safety cartridge (45/3) must be replaced. Remove the...
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7 maintenance and care 84 tw9 7.9.5.5 cleaning the main cartridge never wash or brush out the main cartridge. Make sure that no dust ends up on the inside of the main cartridge when blowing out. • the main cartridge can be cleaned up to five times if necessary. It must be replaced once it reaches it...
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Maintenance and care 7 tw9 85 7.9.6 v-belt checking the condition of the v-belt check or tension v-belts only when the engine is turned off. Risk of injury! • check the entire v-belt for damage (visual inspection). Replace damaged or worn v-belts immediately. Checking v-belt tension we recommend the...
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7 maintenance and care 86 tw9 7.9.8 brakes checking the brake oil level • visual inspection (49/1) of brake oil level. Only top up with atf-oil! Changing brake oil and bleeding the brake collect the waste oil, do not allow it to seep into the ground. Dispose of according to regulations! Use a bleedi...
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Maintenance and care 7 tw9 87 7.9.9 hydraulic oil tank checking hydraulic oil level • check the oil level using the oil dipstick (51/1); top up hydraulic oil if required. Changing the hydraulic oil danger of scalding when hot oil is drained! • retract all hydraulic cylinders. • stop the engine. • un...
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7 maintenance and care 88 tw9 7.9.10 hydraulic oil cooler dirt accumulation in coolers causes the hydraulic oil to overheat. Only perform cleaning after stopping the engine and letting it cool down the machine is equipped with a combined radiator and hydraulic oil cooler. Both cooler components must...
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Maintenance and care 7 tw9 89 7.9.11 hydraulic oil filter after major repairs the filter cartridge of the hydraulic oil filter must also be replaced after the test run. Changing the filter insert • unscrew the oil dipstick (51/1). • with the aid of a tool, remove the filter cover (53/1). • remove th...
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7 maintenance and care 90 tw9 7.9.12 breather replace the breather if it is dirty, e.G. Due to oil fumes. • unscrew the oil dipstick (54/1). • remove the breather (54/2) and dispose of according to regulations. • clean the screen (54/4) and check for damage; replace if required. • screw in new breat...
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Maintenance and care 7 tw9 91 7.9.13 axles general the axle oil must be changed at operating temperature. Collect the waste oil, do not allow it to seep into the ground. Dispose of according to regulations! After filling the axles with oil, move the machine for approx. 5 minutes to ensure that the o...
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7 maintenance and care 92 tw9 7.9.13.2 differential of rear axle with transmission checking the axle oil level • remove the inspection plug (56/1) check and top up oil if required. Changing axle oil the rear axle differential and the transmission have combined oil filling. • park the machine on leve...
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Maintenance and care 7 tw9 93 7.9.13.3 wheel hub checking the axle oil level • remove the inspection plug (57/1) check and top up oil if required. Changing axle oil the wheel hub has a combined inspection, filling and drain plug! • turn the wheel until the screw plug (57/1) on the hub is at the bott...
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7 maintenance and care 94 tw9 7.9.17 electrical equipment battery follow the instructions of the battery manufacturer when taking a battery into service for the first time. • the acid level should be approximately 10 mm above the plate edges. If necessary, top up with pure distilled water. • only ch...
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Maintenance and care 7 tw9 95 7.9.18 cab ventilation dust filter • the air intake for the heater and fresh air supply of the cab features a dust filter, optionally a charcoal/ pollen filter. Removing • remove the ventilation louver (60/1). • remove the angle bracket (60/2). • remove the dust filter ...
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7 maintenance and care 96 tw9 7.10 taking out of service 7.10.1 preservation for temporary taking out of service in order to prevent damage (corrosion, etc.) from storage during shutdown periods over three months, certain preservation measures must be taken: • we recommend keeping the machine in a d...
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Troubleshooting 8 tw9 97 8 troubleshooting 8.1 general notes operating problems are often the result of incorrect handling of the machine, the use of unsuitable materials or irregular maintenance. The following table presents a summary of a range of problems and their probable causes. If a problem c...
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8 troubleshooting 98 tw9 fault possible cause remedy 8.7 hydraulic oil exceeds max. Admissible temperature 1 thermo switch damaged replace 2 oil level too low top up oil to mark on dipstick 3 oil cooler dirty or damaged clean, check and replace if required 4 suction filter clogged replace 5 high-pre...
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Troubleshooting 8 tw9 99 fault possible cause remedy 8.9 transmission works in one direction only 1 switch for travel direction damaged repair or replace if necessary 2 solenoid valve gets stuck or is damaged repair or replace if necessary 3 power supply towards switch for travel direction or soleno...
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8 troubleshooting 100 tw9 fault possible cause remedy 8.12 decrease in machine's performance (loader installation) 1 insufficient engine power check diesel engine and adjust if necessary 2 hydraulic oil level too low top up hydraulic oil to mark on dipstick 3 pump is sucking up air re-tighten hose c...
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Appendix 9 tw9 101 9 appendix 9.1 electrical system • fuse box – assignment diagram fuses a fuses b position amps assigned to position amps assigned to fl 1 15 heater fan, air conditioning fr 1 15 working floodlights, front fl 2 15 windshield wiper and washer system, front fr 2 15 working floodlight...
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9 appendix 102 tw9 9.2 equipment options ride control system (rcs) depending on the machine's operating weight, road conditions, and speed, there may be pitching oscillations when driving wheel loaders. The ride control system reduces pitching oscillation, which results in the following advantages: ...
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Appendix 9 tw9 103 9.3 immobilizer 9.3.1 activating the immobilizer the immobilizer is self-activating; that is, without additional activation or divergent actions. If the mechanical start switch is in position "0" (terminal 15 off), the immobilizer is generally activated. • set the start switch key...
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9 appendix 104 tw9 9.3.4 learning multiple new keys • insert the keys to be learned into the ignition lock one after the other. • turn the key to be learned to position "1". • leave the individual keys in the position "1" for at least 1 sec. Up to 10 keys can be learned. With this technique, it is p...
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Appendix 9 tw9 105 9.3.7 fault causes immobilizer has no function 1 inspect voltage supply on plug contacts 2 check antenna plug-in connection 3 check antenna cable (see ‘checking antenna’) 4 use key with learned transponder key learning not possible 1 terminal 30 not connected to control unit 2 no ...
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9 appendix 106 tw9.
Page 113: Tw9
Delivery and handing-over instructions the following checklist is to be followed when handing over the machine to the dealer/ customer: 1. Operating instructions the operating instructions should be read side by side, and be explained in detail through practical training on the machine. Items which ...
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I n s p e c t i o n p l a n work to be carried out by trained specialist dealer personnel o = checking, maintenance x = replace operating hours min 2x min 1x perform work with machine at operating temperature after 100 every 500 every 1000 every 2000 year- ly year- ly 1 check machine for presence of...