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  5. Maintenance Manual

Tally T3016 Maintenance Manual

Manual is about: Ink Jet Printer

Summary of T3016

  • Page 1

    Maintenance manual ink jet printer t3016 ®.

  • Page 2

    7.1 housing 15 housing spare parts and schematics 7-2.

  • Page 3

    Housing 1 front flap assy 060 078 b 1 2 panel assy 047 906 b 1 3 screen left 060 003 b 1 4 screen tractor transverse 060 004 b 1 5 housing assy lower part 060 005 a 1 6 interface standard rs232/cx 048 251 a 1 7 suspension 060 496 b 5 8 housing assy upper part standard printer 060 801 a 1 9 rear cove...

  • Page 4

    7.2 basic printer 148148 1/5 basic printer spare parts and schematics 7-4.

  • Page 5

    Basic printer 2/5 spare parts and schematics basic printer 7-5.

  • Page 6

    Basic printer 3/5 basic printer spare parts and schematics 7-6.

  • Page 7

    Basic printer 137137 137137 4/5 spare parts and schematics basic printer 7-7.

  • Page 8

    Basic printer 149149 5/5 basic printer spare parts and schematics 7-8.

  • Page 9

    “/” no item number available. Please see details in according chapters “na” no spare part electronic parts 62 carriage adapter w cable 447 860 b 1 112 sensor asf / rear tractor 048 025 b 1 114 sensor papermotion/end 061 250 a 1 124 sensor interlock 047 523 a 1 131 sensor function selection 048 020 a...

  • Page 10

    Mechanical parts i 5 belt tightener 060 740 b 1 6 pulley assy 053 433 b 1 15 side panel le assy 060 738 b, d 1 17 transverse carrier assy complete 460 679 b 1 21 upper friction assy 461 111 a 1 24 paper foil transverse carrier 061 063 b 1 34 base transverse connection 060 075 b 1 81 paper shaft assy...

  • Page 11

    143 bearing carriage shaft 060 714 b 1 144 toothed wheel m 0.50 z 44/14 060 312 b 1 145 pcb distance holder 716 203 b 1 146 pcb distance holder 716 197 b 1 147 pcb distance holder 707 643 b 1 148 head lock 060 722 b 1 na spring, esd, outer 060 744 b 1 na spring, side panel 060 603 b 1 na foil, ink p...

  • Page 12

    Standard parts na parker screw torx t20c4,2x16 a2f din7981 707 049 c 4 na oval head screw m4x12 4.8-h a2f din7985 707 184 c 2 na oval head screw m3x6 4.8-h a2f din7985 707 145 c 2 na oval head screw m4x8 z3 4.8-h a2f din7985 707 482 c 1 na oval head screw m4x8 z3-7 4.8-h a2f din7985 707 526 c 1 na o...

  • Page 13

    7.3 standard tractor assy spare parts and schematics standard tractor assy 7-13.

  • Page 14

    Standard tractor parts 3 side panel tractor 1 right 060 033 b 1 4 bearing 053 387 b 4 5 toothed wheel z=50 m=0.7 060 035 b 2 6 distance washer 060 036 b 1 7 axle tractor 1 long square 060 026 b 1 8 axle tractor 1 short square 060 027 b 1 17 tractor le/ri complete 061 064 a 1 24 axle tractor 1 round ...

  • Page 15

    7.4 aga item name part no class qty. Aga 1 aga assy 047 540 a 1 2 aga flag 054 616 b 1 3 indicator axle 054 765 b 1 aga sensor holder 054 614 b 1 7.5 connector board/cables 3 2 1 spare parts and schematics aga 7-15.

  • Page 16

    Item name part no 1 carriage adapter 447 860 2 cartridge recognition (not mounted) na 3 valves purge unit 460 600 4 pe front paper pos pms sensor 061 250 5 low pressure sensor ink 047 907 6 asf/cutter cable 046 807 7 afi sensor na 8 interlock 047 523 9 purge unit damper 460 600 10 rear-tractor cable...

  • Page 17

    7.6 electronic components 7.6.1 main logic spare parts and schematics electronic components 7-17.

  • Page 18

    Electronic components spare parts and schematics 7-18.

  • Page 19

    Id-no part type qty name 47803 ppc pac=qfp smd 1 ic7 705636 r-1r,109 2 r86 r90 705858 ansley10 sex=male direct=s col=grey 0 x5* x6* 708081 micromatch4 sex=female direct=s col=red 1 x4 708561 elko-1m,148 2 c251 c252 708568 elko-220u,148 1 c232 708657 elko c=22u id=62110 u=16v tol=m typ=undefined smd ...

  • Page 20

    Id-no part type qty name 710215 l6506d pac=sop smd 1 ic83 710216 r r=1k0 id=62048 p=0.12w tol=j smd 12 r20 r28 r31 r38 r47 r51 r56* r72 r85 r105* r123 r140 r141 r187 710217 r r=4k70 id=62048 p=0.12w tol=f smd 2 r171 r189 710274 r r=1k8 id=62048 p=0.12w tol=j smd 4 r12 r29 r138 r139 710275 r r=2k0 id...

  • Page 21

    Id-no part type qty name 710378 c c=100n id=62130 u=25v tol=k typ=x7r smd 79 c12 c14 c15 c25 c61 c73 c74 c93 c94 c95 c96 c99 c105 c114 c116 c117* c119 c121 c128 c132 c134 c137 c139* c142 c149 c155 c160 c166 c182 c183 c186 c187 c189 c192 c193 c221 c224 c263 c265 c266 c269 c270 c271 c273 c274 c275 c27...

  • Page 22

    Id-no part type qty name 710573 r r=0r id=62050 p=0.25w tol=j smd 2 r100 r101 710615 c c=470p id=62130 u=63v tol=k typ=undefined smd 2 c332 c333 710617 c c=2n2 id=62130 u=63v tol=m typ=undefined smd 8 c26 c27 c123* c133 c141 c153 c161 c179 c261* c349 710618 c c=10n id=62130 u=63v tol=m typ=undefined...

  • Page 23

    Id-no part type qty name p83 p84 p85 p86 p87 p88 p89 p90 p91 p92 p93 p94 p95 p96 p97 p98 p99 p100 p101 p102 p103 p104 p105 p106 p107 p108 p109 p110 p111 p112 p113 p114 p115 p116 p117 p118 p119 p120 p121 p122 p123 p124 p125 p126 p127 p128 p129 p130 p131 p132 p133 p134 p135 p136 p137 p138 p139 p140 p1...

  • Page 24

    Id-no part type qty name p429 p430 p431 p432 p433 p434 p435 p436 p437 p438 p439 p440 p441 p442 p443 p444 p445 p446 p447 p448 p449 p450 p451 p452 p453 p454 p455 p456 p457 p458 p459 p460 p461 p462 p463 p464 p465 p466 p467 p471 p472 p473 p474 p475 p476 p477 p481 p482 p483 p488 p491 p492 p494 p495 p496 ...

  • Page 25

    7.6.2 power supply spare parts and schematics electronic components 7-25.

  • Page 26

    Id-no part type qty name 47178 l_47178 typ=47178 1 l2 47880 l_47880 typ=47880 1 l4 47885 tr_47885 typ=47885 1 tr1 704091 c-330p,168 2 c10 c28 704175 r-56k,103 4 r5 r24 r25 r29 704178 r-100k,103 0 r30* 704799 elko-220u,148 2 c43 c44 704800 c-4n7,525 0 c23* c24* 705063 r-180r,104 1 r9 705668 c-10n,158...

  • Page 27

    Id-no part type qty name 710417 z_diode typ=p6ke75a 3 v3 v13 v15 710420 r r=180k id=62054 p=0.5w tol=j smd 1 r15 710496 vh_4 sex=male direct=p 1 x3 711374 r r=10r id=62050 p=0.25w tol=j smd 2 r8 r14 711403 z_diode_nnca typ=bzx84c4v3 smd 2 v8 v10 711406 heat_sink typ=711406 1 hs1 711411 c-4n7,525 1 c...

  • Page 28

    Part id-no class. Qty power switch assy 047 869 a 1 part id-no class. Qty cable power supply 047 522 b 1 electronic components spare parts and schematics 7-28.

  • Page 29

    7.7 panel item name part no. Class. Qty 1 panel complete 047 906 a 1 2 switch unit 070 109 b 2 3 panel logic na b 1 4 clamp 054 589 b 1 5 panel cable 047 520 a 1 1 2 3 4 5 spare parts and schematics panel 7-29.

  • Page 30

    7.8 interface standard rs232/cx 48251 interface standard rs232/cx 48251 spare parts and schematics 7-30

  • Page 31

    Id-no part type qty name 708518 l typ=708518 2 l1 l2 708657 elko c=22u id=62110 u=16v tol=m typ=undefined smd 3 c3 c14 c18 708683 s_diode typ=d1fs4 smd 1 v1 709595 npn typ=bc847b smd 1 v2 709745 vg_3x16_abc sex=male direct=p mount=snapin inv=no 1 x1 709747 champ36 sex=female direct=p mount=snapin sc...

  • Page 32

    7.9 carriage adapter carriage adapter spare parts and schematics 7-32.

  • Page 33

    Id-no part type qty name 709632 r r=8k2 id=62050 p=0.25w tol=j smd 3 r2* r3 r4 r6 r36* 709816 diode typ=ll4148 smd 2 v3* v5 v6 v7* 709997 r r=10k id=62048 p=0.12w tol=j smd 2 r1 r42 709999 c c=100n id=62130 u=63v tol=m typ=undefined smd 3 c1* c2 c3 c5 c6* c8* c9* 710030 lm339 pac=sop smd 1 ic2 71010...

  • Page 34

    7.10 head adapter i id-no part type qty name 710473 amp9_176140_0 sex=male 1 x1 comp19 board_edge19 side=comp 1 x2 head adapter i spare parts and schematics 7-34.

  • Page 35

    7.11 head adapter ii id-no part type qty name 710473 amp9_176140_0 sex=male 1 x1 comp19 board_edge19 side=comp 1 x2 spare parts and schematics head adapter ii 7-35.

  • Page 36

    7.12 firmware extension module firmware extension module spare parts and schematics 7-36.

  • Page 37

    Id-no part type qty name 708657 elko c=22u id=62110 u=16v tol=m typ=undefined smd 8 c1 c8 c11 c14 c17 c24 c27 c30 710335 r r=0r id=62048 p=0.25w tol=j smd 2 r1* r2 r3* r4 710376 c c=1n id=62130 u=50v tol=j typ=cog smd 12 c3 c5 c7 c10 c13 c16 c19 c21 c23 c26 c29 c32 710378 c c=100n id=62130 u=25v tol...

  • Page 38

    7.13 connection board connection board spare parts and schematics 7-38.

  • Page 39

    Id-no part qty name 705414 micromatch6 sex=female direct=s col=red 1 x7 705415 micromatch10 sex=female direct=s col=red 1 x10 708081 micromatch4 sex=female direct=s col=red 3 x9 x17 x24 708547 2_5ultrex4 sex=male direct=s col=black 1 x4 708548 2_5ultrex5 sex=male direct=s col=black 1 x12 708829 elko...

  • Page 40

    7.14 sensors 7.14.1 overview sensors / 3 / 3 /3 *1' 9 ff 36( *1' 9 ff 306 306 *1' 9 ff 36( *1' 9 ff 36( *1' , 6: , 6: , 17 (5/ 9 ff *1' 9 ff )66 *1' 9 ff 7 6)5 ; uw ; jq ; uw ; eu ; uw ; jq ; ; ; ; ; $), / 3 / 3 / 3 237 6( 16 )6'236( 16 6)6( 16 )66 3 7 37 37 37 338 6( 338 6( 37 pp pp pp pp 6khhw)hhg...

  • Page 41

    7.14.2 low pressure sensor board id-no part type qty name 708547 2_5ultrex4 sex=male direct=s col=black 2 x2 x3 x4* 708548 2_5ultrex5 sex=male direct=s col=black 1 x5 709592 micromatch20 sex=female direct=s col=red 1 x1 709683 elko c=10u id=62110 u=50v tol=m typ=undefined smd 3 c6 c13 c25* c26 70995...

  • Page 42

    7.14.3 paper width sensor id-no part type qty name 710253 r r=180r id=62048 p=0.12w tol=j smd 1 r1 711442 gp2s27b typ=gp2s27c smd 1 v2 comp3 board_edge3 side=comp 1 x1 sensors spare parts and schematics 7-42.

  • Page 43

    7.14.4 aga sensor id-no part type qty name 47534 hoad0118_1 typ=hoad0118_1 1 v1 710739 r r=120r id=62050 p=0.25w tol=j smd 1 r1 spare parts and schematics sensors 7-43.

  • Page 44

    7.14.5 level sensor id-no part type qty name 711460 r-5k,119 3 r1 r3 r4 solder6 board_edge6 side=solder 1 x x1 solpad1 solderpad typ=solpad1 6 x pad1 pad2 pad3 pad4 pad5 pad6 sensors spare parts and schematics 7-44.

  • Page 45

    7.14.6 interlock sensor id-no part type qty name ugn ugn3113 typ=lt smd 2 v1 v2 * = not assembled ug n 3 1 1 3 ug n 3 1 1 3 1 2 3 4 3 2 1 3 2 1 gnd vc c v1 v2 is w2 is w1 x1 spare parts and schematics sensors 7-45.

  • Page 46

    7.14.7 pms + double sensor pms mechanic t t r r t t paperr paper r r t = transmit r = receive sensors spare parts and schematics 7-46.

  • Page 47

    7.14.8 sensor sheet feeder and rear tractor 2 1 3 4 gp2s07c x1 2 1 3 4 1 2 3 4 x1 (1b) (1a) 1 2 3 4 2 2 spare parts and schematics sensors 7-47.

  • Page 48

    7.14.9 option recogition sensors spare parts and schematics 7-48.

  • Page 49

    7.14.10 sens function select spare parts and schematics sensors 7-49.

  • Page 50

    7.14.11 afi automatic front insertion sensors spare parts and schematics 7-50

  • Page 51

    7.15 modular interfaces 7.15.1 current loop interface 20 ma (option) spare parts and schematics modular interfaces 7-51.

  • Page 52

    Item name id-no type qty interface current loop 046 755 a 2 screen 053 507 b 1 17 trafo dc/dc wandler 046 693 b 1 18 male connector 48 p. 709 745 c 1 19 d-connector, female 25 p. 709 662 c 1 20 switch 704 442 c 2 21 optocoupler hcpl-4200 recei. 709 036 b 1 22 optocoupler sfh601-1 710 380 b 1 24 tran...

  • Page 53

    7.16 serial interface rs422/v11 interface (option) part no.: 047 144 ss97 interface (option) part no.: 047 145 spare parts and schematics serial interface 7-53.

  • Page 54

    Item type id-no name qty 2 screen 053 507 b 1 18 male connector 48 p. 709 745 c 1 20 ic mc34050 709 736 b 1 22 solid inductor 710 061 b 7 23 capacitor 100u-t 16v- 708 503 c 1 24 capacitor 100n-m 63v- 708 660 c 1 25 capacitor 33n-m 63v- 708 664 c 1 28 resistor 4r7-j 0w25 709 626 c 1 29 resistor 1k0-j...

  • Page 55: Sheet Feeder Mechanic

    8 sheet feeder mechanic this chapter provides the necessary information on disassembly of the different sheet feeder components and elements. Note: asf will not fit on 2t model. 8.1 specifications dimensions height of printer with sheet feeder installed: 350 mm weight autom. Sheet feeder 1.80 kg pos...

  • Page 56

    Paper specifications single sheet paper weight: 60 - 90 g/m 2 (for sheets with the paper weight beyond this range a functional test should be performed) paper width: 100 - 369 mm (format selection range) paper length: 100 - 356 mm storing conditions temperature: + 18 °c to + 24 °c relative humidity:...

  • Page 57

    8.2 assembly/ disassembly 8.2.1 sheetfeeder the sheetfeeder is easily disassembled by unhooking the four snaplocks as shown in the picture “a”. 8.2.2 mounting gear block – guide the gear block carefully in direction to the left side wall till the electrical contact is automatically performed. – to r...

  • Page 58

    8.3 spare parts and schematics sheet feeder mechanic spare parts and schematics 8-4.

  • Page 59

    1 file support 053 492 b 1 2 toothed wheel z35 assy 053 489 b 2 3 cover left 053 491 b 1 4 marginal stop right 060 361 b 2 5 swing plate left 053 486 b 2 6 support paper 053 493 b 2 7 strap 053 495 b 4 8 swing plate right 053 485 b 2 9 marginal stop left 060 362 b 2 10 toothed wheel z19 052 104 b 4 ...

  • Page 60

    8.4 asf/sheetfeeder, gear block 1 2 3 4 5 (3x) 6 7 (2x) 8 (2x) sheet feeder mechanic asf/sheetfeeder, gear block 8-6.

  • Page 61

    Asf gear block 054 484 a 1 1 gear cover 053 352 b 1 2 motor csf 053 455 b 1 3 logic motor control 047 367 b 1 4 gear housing 053 351 b 1 5 toothed wheel z33 053 353 b 3 6 toothed wheel z33 053 354 b 1 7 washer a3 din 137 706 168 c 2 8 screw ejot-pt ka30x6- 1442 707 603 c 2 item name part no class qt...

  • Page 62

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  • Page 63

    9 rear tractor (option, 2t model) (not field mountable) paper feed for fanfold paper is either – from the front via the tractor 1 or – from the rear via the tractor 3 – optional feed from tractor 2 (front) single sheets are loaded from the front via manual single sheet feeder. This chapter provides ...

  • Page 64

    9.2 tractor complete 14 rear tractor (option, 2t model) tractor complete 9-2.

  • Page 65

    Tractor complete 1 drive wheel na b 1 2 guide na b 1 3 clamp na b 1 4 side plate na b 1 5 tractor set assy na b 1 6 paper guide 1 na b 1 7 axle, round na b 1 8 tractor axle, square na b 1 9 adapter plate na b 1 10 paper guide 2 na b 1 11 motor driver na b 1 12 motor assy na b 1 13 cable rear tractor...

  • Page 66

    9.3 motor driver 2nd tractor rear tractor (option, 2t model) motor driver 2nd tractor 9-4.

  • Page 67

    Id-no part type qty name 708547 2_5ultrex4 sex=male direct=s col=black 1 x2 708553 r r=1k id=62050 p=0.25w tol=j smd 2 r6 r7 708554 r r=2k2 id=62050 p=0.25w tol=j smd 1 r4 708660 c c=100n id=62132 u=63v tol=m smd 2 c4 c5 708663 c c=4n7 id=62132 u=63v tol=k smd 1 c6 708675 l6506 pac=dip 1 ic1 709117 ...

  • Page 68

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  • Page 69: Cutting Device (Option)

    10 cutting device (option) safety notes: – if you have any short pieces of paper remaining in the device, turn off the printer first. – do not stick unsuitable materials or tools – such as screw drivers etc. – into the device openings as this may damage the mechanical system. – replace the protectiv...

  • Page 70

    14 6 4 12 1 5 6 11 7 13 7 8 17 2 9 3 16 15 4 cutting device (option) specifications 10-2.

  • Page 71

    10.2 spare parts and schematics 10.2.1 mechanical components 1 connection cable 395 076 a 1 2 controller pcb 395 077 a 1 3 motor compl. Incl. Gear 395 078 b 1 4 housing (upper part) 395 079 b 1 5 drive belt 395 080 b 2 6 toothed wheel compl. With flat spring and axle 395 081 b 1 7 cutter paper trans...

  • Page 72

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  • Page 73: 2Nd (Front) Tractor (Option)

    11 2nd (front) tractor (option) 2nd (front) tractor (option) 11-1.

  • Page 74

    2nd front tractor parts (option) 1 tractor le/ri complete 061 064 a 1 3 bearing 053 387 b 1 4 toothed wheel z=50 m=0.7 060 035 b 1 5 side panel tractor 2 right 060 041 b 1 6 side panel tractor 2 left 060 042 b 1 7 axle tractor 2 square 060 044 b 1 8 axle tractor 2 round 060 043 b 1 12 paper guide me...