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  5. Operating Instructions Manual

Target PRO 35 III DIESEL Operating Instructions Manual

Summary of PRO 35 III DIESEL

  • Page 1

    1 0a7846 copyright © may 2001, diamant boart, inc. Printed in u.S.A. Pro 35 iii diesel pro 35 iii electric pro 65 iii diesel standard models operating instructions instrucciones de operaciÓn 17400 w. 119 th street olathe, kansas 66061, usa customer service ........ 800-288-5040 corporate office .......

  • Page 2: Table of Contents

    2 every machine is thoroughly tested before leaving the factory. Each machine is supplied with a copy of this manual. Operators of this equipment must read and be familiar with the safety warnings. Failure to obey warnings may result in injury or death. Follow instructions strictly to ensure long se...

  • Page 3

    3.

  • Page 4: Symbol Definitions

    4 symbol definitions definición de los simbolos • please read the instructions for use prior to operating the machine for the first time. • antes de la puesta en marcha, lea detenidamente las instrucciones y familiaricese con la máquina. • mandatory • obligatorio • indication • indicación • prohibit...

  • Page 5

    5 • motor off • parar el motor • use in well ventilated area • usar en una Área bien ventilada • do not use in flammable areas • no usar in Áreas inflamables • machinery hazard, keep hands and feet clear. • máquina peligrosa - mantenga manos y pies alejados de la máquina • danger, poison exhaust gas...

  • Page 6

    6 • keep work area clean/well lit, remove all safety hazards • mantenga limpio el sitio de trabajo/bien iluminado, elimine todos los riesgos de seguridad • dangerously high noise level • nivel de ruido elevadamente peligroso • pay extreme attention to the care and protection of the machine before st...

  • Page 7

    7 • headlight • luz de cruce • diamond blade • sierra diamantada • blade diameter • diámetro de la hoja • blade engagement • acoplamiento de la hoja • pulley diameter • diámetro de la correa • number of revolutions per minute, rotational speed • n° de revoluciones por minuto, velocidad de rotación •...

  • Page 8: Warning

    8 warning hearing hazard during normal use of this machine, operator may be exposed to a noise level equal or superior to 85 db (a) atencion riesgo de daÑo auditivo en condiciones normales de utilizaciÓn, el operador de esta mÁquina puede estar expuesto a un nivel de ruido igual o superior a 85 db (...

  • Page 9

    9 decal descriptions and locations descripciÓn de calcamonias y ubicaciones depth stop: top of cowl p/n 163233 (all models) o o l l instrument panel p/n 191028 (pro 65 iii diesel) p/n 191006 (pro 35 iii diesel - shown) p/n 191127 (pro 35 iii electric) 1 2 3 4 5 6 7 8 9 10 11 12 4 8 12 16 20 24 28 32...

  • Page 10

    10 left and right sides of cowl (qty 2) p/n 191005 (pro 65 iii diesel) left and right sides of cowl (qty 2) p/n 191099 (pro 35 iii electric) left and right sides of cowl (qty 2) p/n 191001 (pro 35 iii diesel) decal descriptions and locations descripciÓn de calcamonias y ubicaciones blade rotation di...

  • Page 11: Saw Dimensions

    11 saw dimensions item description - inch (mm) pro 65iii pro 35iii a height 51 (1295) 51 (1295) b minimum saw length (handles in, pointer up, guard up) 56-1/4 (1429) 52 (1321) c maximum overall length (handles extended, pointer down) 132-3/8 (3362) 111 (2819) d handle extension 30 (762) 30 (762) e m...

  • Page 12: Standard Saw Features

    12 pro 65 iii diesel specifications model no: 18s 26s 30s 36s 48w scpl20g standard model: c50263 c50267 c50271 c50275 c50279 c50283 standard w/water pump: c50264 c50268 c50272 c50276 c50280 c50284 standard saw features blade guard 18" 26" 30" 36" 48" 18" / 20" capacity: (450mm) (650mm) (750mm) (900m...

  • Page 13: Standard Saw Features

    13 pro 35 iii diesel specifications model no: 18s 26s 30s item number: c80231 c80233 c80235 item no. C80232 c80234 c80236 w/water pump: standard saw features blade guard 18" 26" 30" capacity: (450mm) (650mm) (750mm) bladeshaft rpm: 2500 1650 1650 max. Depth of cut: 6-3/4" 10-3/4" 12-1/2" (17.15 cm) ...

  • Page 14: Standard Saw Features

    14 pro 35 iii 20hp electric specifications model no: 26s/230v 26s/460v 30s/230v 30s/460v 30s/575v item number: c80166 c80165 c80168 c80167 c80169 item no. N/a n/a n/a n/a n/a w/water pump: standard saw features blade guard capacity: in (mm): 26" (650) 26" (650) 30" (750) 30" (750) 30" (750) bladesha...

  • Page 15: Power Source

    15 power source pro 65iii pro 35iii pro 35iii e engine / motor: deutz diesel deutz diesel baldor electric motor model: bf3l1011f f2l1011f tefc horsepower: 57 32 20 displacement: 133 cu in (2.18 l) 83 cu in (1.37 l) —- bore: 3.6" (91 mm) 3.6" (91 mm) —- stroke: 4.00" (101.6 mm) 4.1" (105 mm) —- cylin...

  • Page 16: On Concrete / Asphalt Saws

    16 special instructions for changing blade speed on concrete / asphalt saws warning : do not exceed blade shaft speed shown for each blade size. Excessive blade speed could result in blade breakage and serious personal injury. Note : as shown on the chart, some blade guards accept more than one size...

  • Page 17

    17.

  • Page 18: Safety First!

    18 safety first! Warnings do’s and do not’s warning: failure to comply with these warnings and operating instructions could result in death or serious bodily injury. Do do read this entire operator’s manual before operating this machine. Understand all warnings, instructions, and controls . Do keep ...

  • Page 19: Safety First!

    19 safety first! Warnings do’s and do not’s warning: failure to comply with these warnings and operating instructions could result in death or serious bodily injury. Do not ***************** this saw was designed for certain applications only. Do not modify this saw or use for any application other ...

  • Page 20

    20 1a. Knob: use to tighten operator grip handles. 1b. Handle bars: for operator gripping. 1c. Fuel tank fill: fill the fuel tank at this location. 1d. Oil pressure gauge: shows the engine oil pressure 1e. Water safety switch: stops the engine if the water supply to the blade is interrupted. 1f. Vol...

  • Page 21

    21 2a. Blade shaft bolt or nut: use to tighten the outer flange against the diamond blade. 2b. Outer flange: use to hold the diamond blade in position. 2c. Outer flange arbor: use to support the diamond blade. 2d. Locking pin: use to prevent the diamond blade from rotating on the shaft during operat...

  • Page 22

    22 4a. Jackshaft clamping bolts: locks jackshaft in position. 4b. Bumper locking bolts: locks idler bumper in place. 4c. Bumper: reduces vibration on idler arm assembly. 4d. Cogged flat drive belt: drives jackshaft from engine crankshaft. 4e. Jackbolt: turn counterclockwise to tension v-belts. 4f. V...

  • Page 23

    23 service daily: 1. Check engine oil level. 2. Check blade guard for damage. 3. Check hoses and clamps for damage or looseness. Tighten or replace as necessary. 4. Check air cleaner restriction indicator. Replace primary air filter if indicator is red. 5. Lubricate bladeshaft bearings (standard bal...

  • Page 24

    24 manda- tory indication information instruction warning prohibition before starting up the machine, make sure you read this entire manual and are familiar with the operation of this machine. The working area must be completely clear, well lit and all safety hazards removed. The operator must wear ...

  • Page 25

    25 (see fig. 1, 2, and 3) turn engine off. Set speed control lever (1s) to stop position. Remove diamond blade (2e) before transport. Set neutral control knob (1w) to engage position (down). Set parking brake (1n) on (up) (if equipped). When moving the saw up and down ramps, with the engine on, use ...

  • Page 26

    26 • move the saw forward or reverse slowly by pushing or pulling on the speed control lever (1s). Move the saw slowly to prevent stalling the blade. Make sure the front guide (3c), rear guide (3d) and the diamond blade (2e) stay on the line. • lower the saw by pushing the toggle switch (1r) down on...

  • Page 27

    27 8 incidents during sawing (see fig. 1 and 2) if engine stops during sawing, check the following: • engine out of fuel—check fuel gauge (1g). • lack of water signals the water safety switch (1e) to stop the engine. Press button (1e) to “0” (off) , and then restart the engine. • excessively fast cu...

  • Page 28

    28 lubricate every 100 hours: • front axle pivot bearings lubricate every 250 hours: (pro 65 only) • quad-sealed blade shaft bearings: use only a premium lithium 12 based grease conforming to nlg1 grade #2 consistency. Transmission gearbox: • this unit is lubricated for the life of the unit, so no l...

  • Page 29

    29 • using a wrench, rotate jackbolt (4e) counter- clockwise to just take up the slack in the belts. • apply tensionrite™ adhesive strip (4s) to all three belts in the center of the span as indicated on the instructions. • using a wrench, rotate jackbolt (4e) counter- clockwise until the yellow indi...

  • Page 30

    30 14 important advice (see fig. 2) • tighten loose nuts and bolts regularly, particularly after several hours of operation. • check v-belt tension regularly. Re-tighten v-belts as necessary. Replace v-belts in complete sets only. • remove the diamond blade (2e) for storage. Store it carefully. • ch...

  • Page 31: Warnings!!!

    31 16 accessories blade guard conversion kits: use the proper size blade guard for the particular diamond blade size being operated. Consult factory for blade guards that are available. Weight kit: (pro 65 iii) a rear mounted weight kit is available. It is standard equipment for units shipped with 4...

  • Page 32

    32 the instructions for use and spare parts found in this document are for information only and are not binding. As part of our product quality improvement policy, we reserve the right to make any and all technical modifi- cations without prior notice. The manufacturer accepts no responsibility caus...

  • Page 33

    33.

  • Page 34

    34 pro 35 iii diesel blade size conversion chart 30" 166911 wide slip-on blade guard 183642 pulley, 2.8” dia 7 gr. 183814 socket head capscrews 183816 v-belts, set of 2 3vx435-3 banded 166022 accessory drive belt 3vx430 166911 wide slip-on blade guard no conversion required 30" configured as: 30" wi...

  • Page 35

    35 pro 65 iii diesel blade size conversion chart 48" 36" 30" 26" 14"/18" size to convert from 176635 wide slip-on blade guard 191189 drive belts 191193 bladeshaft assy w/ quad seal bearings 176628 guard attach. Group" 183707 engine sprocket, 8” 163728 trans drive sprocket 176702 trans drive chain 18...

  • Page 36

    36 diagram 1 - wiring diagram - pro 35 iii diesel, 182127.

  • Page 37

    37 diagram 1 - wiring diagram - pro 35 iii diesel, 182127 parts list diag. Loc. Part no. Description qty. Req. 1 -- wiring harness, engine (deutz 4271805) 1 2 182126 wire harness, pro iii diesel 1 3 163179 cable, battery, negative 1 4 163180 cable, battery, positive 1 5 139261 cable, battery, positi...

  • Page 38

    38 diagram 2 - wiring diagram - pro 65 iii diesel, 182139.

  • Page 39

    39 diag. Loc. Part no. Description qty. Req. 1 -- wiring harness, engine (deutz 4270531) 1 2 182126 wire harness, pro iii diesel 1 3 163179 cable, battery, negative 1 4 163180 cable, battery, positive 1 5 139261 cable, battery, positive, hyd. 1 6 176714 cable, battery, negative, hyd. 1 7 -- starter ...

  • Page 40

    40 diagram 3 - ladder diagram - pro 35 iii diesel and pro 65 iii diesel, 182121.

  • Page 41

    41 diagram 3 - ladder diagram - pro 35 iii diesel and pro 65 iii diesel, 182121 component designators designator device function alt alternator battery charging cb circuit breaker main power cr1 control relay power to fuse block cr2 control relay engine starter cr3 control relay engine temp shutdown...

  • Page 42

    42 diagram 4 - wiring diagram - pro 35 iii electric, 182062.

  • Page 43

    43 diagram 4 - wiring diagram - pro 35 iii electric, 182602 parts list diag. Loc. Part no. Description qty. Req. 1 176913 cable, control 1 2 182061 wiring harness, cowl 1 3 176914 transformer, current 1 4 176915 starter, motor control 1 5 176917 overload relay 1 6 176838 cable, battery, positive, hy...

  • Page 44

    44 this equipment includes the electric motor, motor overload protection, and motor control circuit. For correct operation, the equipment must be selected and configured for each voltage and horsepower rating as shown in the following table. Inspection and/or changes to the equipment are to be perfo...

  • Page 45

    45 diagram 6 - ladder diagram - pro 35 iii electric, 182068.

  • Page 46

    46 target corporate office customer service ……….……………. 800-288-5040 corp. Office...………………………..... 913-928-1000 cust. Service fax …………………… 800-825-0028 corp. Office fax ..………………….... 913-438-7951 cust. Service, int’l. …………………… 913-928-1300 int’l. E-mail ......…………….…. Rcoats@db-inc.Com target latin a...