Taski Swingo 450B Technical Manual

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Edition: V1.10 / 2007

Technical Manual

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Summary of Swingo 450B

Page 1
Edition: v1.10 / 2007 technical manual.
Page 2: Index
Technical manual 31. May 2007 revision: v1.10 copyright © 2007, johnsondiversey, inc. Technic al manual 450b v1.10 2007 ivz.Fm - 31. May 20 07 index 1 foreword 1.1 target 2 1.2 technical training 2 1.3 technical manual 2 1.4 training dvd 3 1.5 conclusion 3 2 elementary 2.1 health & safety 2 2.2 esd ...
Page 3
Technical manual 31. May 2007 revision: v1.10 copyright © 2007, johnsondiversey, inc. Technic al manual 450b v1.10 2007 ivz.Fm - 31. May 20 07 8.2 spare parts 2 9 additional information 9.1 available gts newsletter/ instructions 2 10 revision 11 appendix 12 notes.
Page 5: Foreword
Technical manual 31. May 2007 revision: v1.10 1-2 copyright © 2007, johnsondiversey, inc. 02.0 swingo 45 0b - forew ord.Fm - 31. May 2007 1 foreword 1.1 target to serve our customers faster and more efficient it is important to achieve a general standard of technical knowhow with our partners in the...
Page 6: 1.4
Technical manual 31. May 2007 revision: v1.10 1-3 copyright © 2007, johnsondiversey, inc. 02.0 swingo 45 0b - forew ord.Fm - 31. May 2007 1.4 training dvd as supplement to the technical training and the technical manual we also produced a training dvd which can be ordered at gts. The training dvd is...
Page 8: Elementary
Technical manual 31. May 2007 revision: v1.10 2-2 copyright © 2007, johnsondiversey, inc. 0 4 .0 swingo 450b - ele m en tary.Fm - 3 1 . May 2007 2 elementary 2.1 health & safety scrubber dryers may be powered by mains electricity or batteries. There are risks as- sociated with both, which call for p...
Page 9
Technical manual 31. May 2007 revision: v1.10 2-3 copyright © 2007, johnsondiversey, inc. 0 4 .0 swingo 450b - ele m en tary.Fm - 3 1 . May 2007 other industrial, commercial, and consumer products static electricity, a natural phenomenon, and consequently electrostatic discharge are the primary caus...
Page 11: Technical Data
Technical manual 31. May 2007 revision: v1.10 3-2 copyright © 2007, johnsondiversey, inc. 05.0 swingo 450b - te chnic al data.Fm - 31. May 2007 3 technical data 3.1 machine range 3.2 technical information 3.2.1 machine profile 3.2.2 technical data sku description rating plate 7513902 swingo 450 b b-...
Page 12
Technical manual 31. May 2007 revision: v1.10 3-3 copyright © 2007, johnsondiversey, inc. 05.0 swingo 450b - te chnic al data.Fm - 31. May 2007 3.2.3 dimensions and weights battery capacity (maintenance-free) (ah)/c5 -50 battery autonomy (max.) (h) 1.5 max. Working speed km/h 3 internal charger bms ...
Page 13
Technical manual 31. May 2007 revision: v1.10 3-4 copyright © 2007, johnsondiversey, inc. 05.0 swingo 450b - te chnic al data.Fm - 31. May 2007 3.2.4 charger (only bms version & traktionblock gel bat- teries).
Page 14: 3.3
Technical manual 31. May 2007 revision: v1.10 3-5 copyright © 2007, johnsondiversey, inc. 05.0 swingo 450b - te chnic al data.Fm - 31. May 2007 3.2.5 brush system 3.2.6 scution power 3.3 accessories & additional parts pos. Value typ (c27-324-6-ii) 24v - 6a primary 230 vac 50/60 hz secondary 6 a at 2...
Page 15
Technical manual 31. May 2007 revision: v1.10 3-6 copyright © 2007, johnsondiversey, inc. 05.0 swingo 450b - te chnic al data.Fm - 31. May 2007 3.3.1 accessories 3.3.2 options sku draft no. Article 7510829 - pad drive harpoon grip 430 mm 8504750 - scrubbing brush standard 430 mm 8504800 - scrubbing ...
Page 17: Technical Procedures
Technical manual 31. May 2007 revision: v1.10 4-2 copyright © 2007, johnsondiversey, inc. 06.0 swingo 450b - techn ical procedures.Fm - 31. May 20 07 4 technical procedures 4.1 required material 4.1.1 material • cable tie 200 mm 4023260 • fuse 315 ma 4122605 • fuse 75 a 4122607 • fuse 10 a 4075130 •...
Page 18: 4.2
Technical manual 31. May 2007 revision: v1.10 4-3 copyright © 2007, johnsondiversey, inc. 06.0 swingo 450b - techn ical procedures.Fm - 31. May 20 07 4.2 important information 4.2.1 general 4.2.1.1 part reference explicid mentioned parts are defined by references corresponing to the partslist on e-s...
Page 19: 4.3
Technical manual 31. May 2007 revision: v1.10 4-4 copyright © 2007, johnsondiversey, inc. 06.0 swingo 450b - techn ical procedures.Fm - 31. May 20 07 4.3 subassemblies 4.3.1 handle (01) picture 1: handle open • unscrew the cover (01/112) carefully separate the cover from the handle to prevent cable ...
Page 20
Technical manual 31. May 2007 revision: v1.10 4-5 copyright © 2007, johnsondiversey, inc. 06.0 swingo 450b - techn ical procedures.Fm - 31. May 20 07 picture 2: power cable electronics 4.3.1.1 removing handle from the tank • remove screws (01/130) • remove the cover disks (01/131) • remove the handl...
Page 21
Technical manual 31. May 2007 revision: v1.10 4-6 copyright © 2007, johnsondiversey, inc. 06.0 swingo 450b - techn ical procedures.Fm - 31. May 20 07 reassembly follow the steps in reverse order fix the charger communication cable and the limit switch cable with sealing compound omnivisc (01/141) re...
Page 22
Technical manual 31. May 2007 revision: v1.10 4-7 copyright © 2007, johnsondiversey, inc. 06.0 swingo 450b - techn ical procedures.Fm - 31. May 20 07 picture 3: bowden cable 4.3.1.5 replacing toothed wheel • remove the sustaining discs (01/129) • pull the toothed wheel out of the articulation reasse...
Page 23
Technical manual 31. May 2007 revision: v1.10 4-8 copyright © 2007, johnsondiversey, inc. 06.0 swingo 450b - techn ical procedures.Fm - 31. May 20 07 picture 4: toothed wheel position 4.3.1.6 replacing handle position lock service lubricate the position lock and articulation with: klüber staburag re...
Page 24
Technical manual 31. May 2007 revision: v1.10 4-9 copyright © 2007, johnsondiversey, inc. 06.0 swingo 450b - techn ical procedures.Fm - 31. May 20 07 picture 5: default setting eccentric shaft do not use the locking lever (05/116) to tighten the eccentric shaft (05/110) connect the wires of the brus...
Page 25
Technical manual 31. May 2007 revision: v1.10 4-10 copyright © 2007, johnsondiversey, inc. 06.0 swingo 450b - techn ical procedures.Fm - 31. May 20 07 4.3.2.1 replacing belt (07/123) • remove cover (07/129) • remove the belt tensioning roller (07/120) • remove the brush coupling (07/135) • remove on...
Page 26
Technical manual 31. May 2007 revision: v1.10 4-11 copyright © 2007, johnsondiversey, inc. 06.0 swingo 450b - techn ical procedures.Fm - 31. May 20 07 4.3.3.1 replacing complete squeegee mechanism the screw (06/101) has to be tightened with a torque of 70 nm service lubricate the bearing plate, the ...
Page 27
Technical manual 31. May 2007 revision: v1.10 4-12 copyright © 2007, johnsondiversey, inc. 06.0 swingo 450b - techn ical procedures.Fm - 31. May 20 07 picture 8: switching point position the axle (06/136) in the correct position. Refer to picture: position axle picture 9: position axle.
Page 28: 4.4
Technical manual 31. May 2007 revision: v1.10 4-13 copyright © 2007, johnsondiversey, inc. 06.0 swingo 450b - techn ical procedures.Fm - 31. May 20 07 4.4 electronical 4.4.1 electronic board & connections picture 10: electronic print connections 1 magnetic valve 2 gnd (negative) 3 fuse 315 ma t 4 co...
Page 29: 4.5
Technical manual 31. May 2007 revision: v1.10 4-14 copyright © 2007, johnsondiversey, inc. 06.0 swingo 450b - techn ical procedures.Fm - 31. May 20 07 4.5 schematics 4.5.1 electrical schematic (09) picture 11: electrical schematic.
Page 30
Technical manual 31. May 2007 revision: v1.10 4-15 copyright © 2007, johnsondiversey, inc. 06.0 swingo 450b - techn ical procedures.Fm - 31. May 20 07 4.5.2 battery connection (10) picture 12: battery connection 4.5.3 water & air flow 4.5.3.1 water flow clear water picture 13: waterflow clear water ...
Page 31
Technical manual 31. May 2007 revision: v1.10 4-16 copyright © 2007, johnsondiversey, inc. 06.0 swingo 450b - techn ical procedures.Fm - 31. May 20 07 picture 14: waterflow dirty water 4.5.3.2 water flow dirty water 1 squeegee 2 tank cover assy 3 recovery tank 4.5.3.3 air flow a. Recovery tank b. Ta...
Page 33: Software & Parameter
Technical manual 31. May 2007 revision: v1.10 5-2 copyright © 2007, johnsondiversey, inc. 07.0 swingo 450 b - software u parame ters.Fm - 31. May 2007 5 software & parameter 5.1 configuration software 5.1.1 how to readout data the software is needed to read out data or to change/adjust certain param...
Page 34
Technical manual 31. May 2007 revision: v1.10 5-3 copyright © 2007, johnsondiversey, inc. 07.0 swingo 450 b - software u parame ters.Fm - 31. May 2007 5.1.4 minor malfunctions make sure, that port com1 is not occupied by other software applications, e.G. Palm, modem etc. Otherwise data exchange is n...
Page 35
Technical manual 31. May 2007 revision: v1.10 5-4 copyright © 2007, johnsondiversey, inc. 07.0 swingo 450b - software u parameters.Fm - 31. May 2007 unit parameter description machine type min. Max default v2.4 step size to be pro- grammed drive control 1 current limitation b2 10 27 24 1 no 2 time a...
Page 36
Technical manual 31. May 2007 revision: v1.10 5-5 copyright © 2007, johnsondiversey, inc. 07.0 swingo 450b - software u parameters.Fm - 31. May 2007 13 battery charger / int. Charger = 0 / ext. Charger = 1 b1/b2/b3 0 1 0 1 yes 14 battery charging time b1/b2/b3 0 279'620 0 0.1 no 15 battery charging ...
Page 37
Technical manual 31. May 2007 revision: v1.10 5-6 copyright © 2007, johnsondiversey, inc. 07.0 swingo 450b - software u parameters.Fm - 31. May 2007 27 switching cycles dosing pump b2 0 0 1 no service inter- val 28 service interval e/b1/b2/b3 200 900 450 1 yes 29 service hours counter (service led) ...
Page 38
Technical manual 31. May 2007 revision: v1.10 5-7 copyright © 2007, johnsondiversey, inc. 07.0 swingo 450b - software u parameters.Fm - 31. May 2007 • b1 = battery powered machine, 750 b eco • b2 = battery powered machines, 750/1250b power • b3 = battery powered machine, 450b • e = mains driven mach...
Page 39
Technical manual 31. May 2007 revision: v1.10 5-8 copyright © 2007, johnsondiversey, inc. 07.0 swingo 450 b - software u parame ters.Fm - 31. May 2007 the configbox has an lc-display (2x16 characters) and 2 buttons (select/next). It allows easy changing of the changeable parameters and reading out d...
Page 40
Technical manual 31. May 2007 revision: v1.10 5-9 copyright © 2007, johnsondiversey, inc. 07.0 swingo 450 b - software u parame ters.Fm - 31. May 2007 5.2.6 parameter overview function / handling configbox display • switch on machine and press “select” • read out machine type and software version sw...
Page 41
Technical manual 31. May 2007 revision: v1.10 5-10 copyright © 2007, johnsondiversey, inc. 07.0 swingo 450 b - software u parame ters.Fm - 31. May 2007 • no. Parameter de- scription reada- ble change able mains 230- 240v eco 24v power 24v 11 brush lowering with motor x x 12 battery type x x x 13 bat...
Page 43
Technical manual 31. May 2007 revision: v1.10 6-2 copyright © 2007, johnsondiversey, inc. 08.0 swingo 450b - trouble shooting.Fm - 31. May 2007 6 troubleshooting processes described in the instruction of use are not mentioned here 6.1 no water flow 6.2 machine does not switch on part position order ...
Page 44
Technical manual 31. May 2007 revision: v1.10 6-3 copyright © 2007, johnsondiversey, inc. 08.0 swingo 450b - trouble shooting.Fm - 31. May 2007 part position order no. Do/ perform if then else batteries • make sure the batteries are connected and charged correctly • measure voltage of batteries v = ...
Page 45
Technical manual 31. May 2007 revision: v1.10 6-4 copyright © 2007, johnsondiversey, inc. 08.0 swingo 450b - trouble shooting.Fm - 31. May 2007 6.3 batteries do not get charged 6.4 vacuum motor does not switch on part position order no. Do/ perform if then else charger input 06/111 4123114 • connect...
Page 46
Technical manual 31. May 2007 revision: v1.10 6-5 copyright © 2007, johnsondiversey, inc. 08.0 swingo 450b - trouble shooting.Fm - 31. May 2007 6.5 brush motor does not switch on part position order no. Do/ perform if then else limit switch 05/123 4122743 • check if the limit switch is able to switc...
Page 48: 7.1
Technical manual 31. May 2007 revision: v1.10 7-2 copyright © 2007, johnsondiversey, inc. 0 9 .0 swingo 450b - evaluation m ac h ine con d itio n ch ec klist.Fm - 3 1 . May 2007 7 evaluation of machine condition 7.1 customer data 7.2 machine data 7.3 checks customer location contact table 1: custome...
Page 49
Technical manual 31. May 2007 revision: v1.10 7-3 copyright © 2007, johnsondiversey, inc. 0 9 .0 swingo 450b - evaluation m ac h ine con d itio n ch ec klist.Fm - 3 1 . May 2007 • filter basket 02/139 [ ] • hoses [ ] • charger jack 02/134 [ ] 7.3.3 vacuum unit, water outlet • vacuum motor 03/107 [ ]...
Page 50: 7.4
Technical manual 31. May 2007 revision: v1.10 7-4 copyright © 2007, johnsondiversey, inc. 0 9 .0 swingo 450b - evaluation m ac h ine con d itio n ch ec klist.Fm - 3 1 . May 2007 7.4 outcome technician date result recommendation remarks table 4: outcome.
Page 52: Recommended Spare Parts
Technical manual 31. May 2007 revision: v1.10 8-2 copyright © 2007, johnsondiversey, inc. 09.5 swingo 450b - reco m m ended s p are par ts.Fm - 31. May 20 07 8 recommended spare parts 8.1 general the parts are classified according to the importance of stocking: w: wear and tear parts, basic for mach...
Page 53
Technical manual 31. May 2007 revision: v1.10 8-3 copyright © 2007, johnsondiversey, inc. 09.5 swingo 450b - reco m m ended s p are par ts.Fm - 31. May 20 07 8.2.3 vacuum unit, water outlet (3) 8.2.4 squeegee group (4) 8.2.5 tool lowering unit (5) pos. No. Ord. No. Art. No. Description class note 10...
Page 54
Technical manual 31. May 2007 revision: v1.10 8-4 copyright © 2007, johnsondiversey, inc. 09.5 swingo 450b - reco m m ended s p are par ts.Fm - 31. May 20 07 8.2.6 chassis (06) 8.2.7 brush drive (07) 8.2.8 magnetic valve, electrical parts (08) pos. No. Ord. No. Art. No. Description class note 103 40...
Page 55
Technical manual 31. May 2007 revision: v1.10 8-5 copyright © 2007, johnsondiversey, inc. 09.5 swingo 450b - reco m m ended s p are par ts.Fm - 31. May 20 07 pos. No. Ord. No. Art. No. Description class note 105 4075270 17505-02 gasket om 107 4121630 17506-75 gasket om 108 4122936 17607-61 magnetic ...
Page 57
Technical manual 31. May 2007 revision: v1.10 9-2 copyright © 2007, johnsondiversey, inc. 10.0 swingo 450b - additional information.Fm - 31. May 2007 9 additional information 9.1 available gts newsletter/ instructions newsletter date of is- sue topic/ modification ma- chine version serial number too...
Page 59: Revision
Technical manual 31. May 2007 revision: v1.10 10-2 copyright © 2007, johnsondiversey, inc. 11.0 swingo 45 0b - re vi sion .Fm - 31. May 2007 10 revision version date chapter v 1.10 31.05.2007 • • title • technical data • technical procedures • evaluation of machine condition • recommendet spare part...
Page 61: Glossar
Technical manual 31. May 2007 revision: v1.10 11-1 copyright © 2007, johnsondiversey, inc. Techn ical manual 4 50b v1.10 2007mi x .Fm - 31. M ay 2007 glossar a accessories 3-6 additional information 9-2 additional parts 3-5 air 4-15 articulation 4-7 axle 4-11 b battery connection 4-15 belt 4-10 bowd...
Page 62
Technical manual 31. May 2007 revision: v1.10 11-2 copyright © 2007, johnsondiversey, inc. Techn ical manual 4 50b v1.10 2007mi x .Fm - 31. M ay 2007 scution power 3-5 spare parts 8-2 squeegee mechanism 4-10, 4-11 sustaining disc 4-5 sustaining discs 4-7 t tank 4-5 target 1-2 technical data 3-2 tech...