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  5. Owner's Manual & Service Book

TATA Motors Safari Owner's Manual & Service Book

Summary of Safari

  • Page 1

    1 t t t t ta aa aata saf ta saf ta saf ta saf ta safari (2.2 ari (2.2 ari (2.2 ari (2.2 ari (2.2 vtt dicor) vtt dicor) vtt dicor) vtt dicor) vtt dicor) 4x2 & 4x4 4x2 & 4x4 4x2 & 4x4 4x2 & 4x4 4x2 & 4x4 owner's manual & service book mumbai pune this owner’s manual should be considered as a permanent ...

  • Page 2: 1800 209 6688

    2 1-800-225552 1-800-225552 1-800-225552 1-800-225552 1-800-225552 1800 209 6688.

  • Page 3

    3 13 . Fuel, coolants & lubricants 91 14 . Vehicle specifications 97 15 . Maintenance 103 16 . Preliminary trouble shooting 136 17. Special instructions 144 18 . Service schedule 146 19. Alphabetical index 155 20 . Service set up addresses a-1 1 . Foreword 5 2 . Important information for owners 6 3 ...

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    4.

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    5 d d d d dear c ear c ear c ear c ear cust ust ust ust ustomer omer omer omer omer,,,,, thank you for selecting tata safari - the vehicle of your choice we welcome you to the world of advanced automotive engineering in a form especially suited to your operating conditions. This book gives you all t...

  • Page 6

    6 we provide safe, high quality, high performance vehicles. In order to maintain the level of performance and reliability in the vehicle, it is important that any accessory that is fitted or modification that is carried out should be done with extreme caution and in consultation with our authorised ...

  • Page 7

    7 sssssaf af af af afet et et et ety symb y symb y symb y symb y symbol ol ol ol ol in this manual, you will also see a circle with a slash. This means "do not", "do not do this", or "do not let this happen". Sssssaf af af af afet et et et ety and v y and v y and v y and v y and vehicle damage w ehi...

  • Page 8

    8 ttttta a a a attttta mo a mo a mo a mo a motttttors l ors l ors l ors l ors ltd td td td td..... Is committed to produce the vehicles using environmentally sustainable technology. A number of features have been incorporated in tata motors passenger vehicles which have been designed to ensure envir...

  • Page 9

    9 envir envir envir envir environment onment onment onment onmental pr al pr al pr al pr al pro o o o otection tection tection tection tection ¾ ensure that fuel filter, oil filter and breather are checked periodically and replaced, if required, as recommended by tata motors. ¾ do not pour the used ...

  • Page 10

    10 w a r r a n t y terms and conditions terms and conditions terms and conditions terms and conditions terms and conditions we w w w w warr arr arr arr arrant ant ant ant ant each ttttta a a a attttta s a s a s a s a safar afar afar afar afari i i i i 4x2 4x2 4x2 4x2 4x2 and and and and and 4x4 4x4 ...

  • Page 11

    11 terms and conditions terms and conditions terms and conditions terms and conditions terms and conditions w a r r a n t y services viz. Oils & fluid changes, head lamps focussing, fastener retightening, wheel balancing, tyre rotation, adjustment of valve clearance, fuel timing, ignition timing and...

  • Page 12

    12 location of chassis and aggregate identification numbers loc loc loc loc loca a a a ation of a tion of a tion of a tion of a tion of aggrega ggrega ggrega ggrega ggregate identific te identific te identific te identific te identifica a a a ation numbers tion numbers tion numbers tion numbers tion...

  • Page 13

    13 central locking system central locking system central locking system central locking system central locking system (operated by key) ::::: your tata safari has a single key for operating ignition, steering lock, glove box and doors. All the four doors and rear door have electrically operated cent...

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    14.

  • Page 15

    15 y o u r s a f e t y ••••• seat belt system seat belt system seat belt system seat belt system seat belt system ••••• w w w w wear ear ear ear earing sea ing sea ing sea ing sea ing seat b t b t b t b t belt elt elt elt elt ••••• headrestraint headrestraint headrestraint headrestraint headrestrain...

  • Page 16

    16 the safety of the occupants is of prime importance to us. Your ‘tata safari ‘ has many features that work together to protect the occupants. Seat belts seat belts seat belts seat belts seat belts tata safari is equipped with seat belts as a part of occupant restraint system. Why seat belts why se...

  • Page 17

    17 sssssyyyyyst st st st stem c em c em c em c em comp omp omp omp omponen onen onen onen onents and ts and ts and ts and ts and w w w w wear ear ear ear earing s ing s ing s ing s ing sea ea ea ea eat b t b t b t b t belt elt elt elt elt your ‘tata safari’ has three point inertia reel type front an...

  • Page 18

    18 6. Each belt should be used by one occupant only . The belt must not be put round a child, seated on passengers lap. 7. When the belt has been in use in a serious accident or shows signs of severe fraying or of having been cut, replace with an approved belt kit. 8. The belt must not be altered or...

  • Page 19

    19 sssssea ea ea ea eat-b t-b t-b t-b t-belt pr elt pr elt pr elt pr elt prec ec ec ec ecautions f autions f autions f autions f autions for b or b or b or b or bab ab ab ab abyyyyy,,,,, small child small child small child small child small child,,,,, p p p p prrrrregnan egnan egnan egnan egnanttttt...

  • Page 20

    20 backrest position backrest position backrest position backrest position backrest position to get the maximum protection from the seat belts, the back of the seat should be in an upright position. If you recline the backrest, you reduce the protective capability of the seat belt. Door locks door l...

  • Page 21

    21 a a a a audio udio udio udio udio w w w w war ar ar ar arning : ning : ning : ning : ning : seat belt reminder seat belt reminder seat belt reminder seat belt reminder seat belt reminder (beeper and tell-tale indicator) when the key is in ignition position & driver's seat belt is not fastened, yo...

  • Page 22

    22 y o u r s a f e t y air bags (if fitted) air bags (if fitted) air bags (if fitted) air bags (if fitted) air bags (if fitted) air bags (if fitted) air bags (if fitted) air bags (if fitted) air bags (if fitted) air bags (if fitted) srs (supplementary restraint system) your vehicle is fitted with an...

  • Page 23

    23 y o u r s a f e t y air bags (if fitted) air bags (if fitted) air bags (if fitted) air bags (if fitted) air bags (if fitted) the importance of being properly seated : the importance of being properly seated : the importance of being properly seated : the importance of being properly seated : the ...

  • Page 24

    24 y o u r s a f e t y air bags (if fitted) air bags (if fitted) air bags (if fitted) air bags (if fitted) air bags (if fitted) air bag warning light : air bag warning light : air bag warning light : air bag warning light : air bag warning light : the diagnostic system continually monitors the readi...

  • Page 25

    25 y o u r s a f e t y air b air b air b air b air ba a a a ags & anti-l gs & anti-l gs & anti-l gs & anti-l gs & anti-lock br ock br ock br ock br ock braking sy aking sy aking sy aking sy aking system (if fit stem (if fit stem (if fit stem (if fit stem (if fitted) ted) ted) ted) ted) the air bag w...

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    26.

  • Page 27

    27 d r i v i n g c o n t r o l s ••••• driving controls driving controls driving controls driving controls driving controls ••••• steering lock & ignition switch steering lock & ignition switch steering lock & ignition switch steering lock & ignition switch steering lock & ignition switch ••••• immo...

  • Page 28

    28 d r i v i n g c o n t r o l s 1. Air bag (srs) for driver & horn pad 2. Steering wheel 3. Bonnet opening lever 4. Accelerator pedal 5. Brake pedal 6. Clutch pedal 7. Parking brake 8. Head lamp leveling switch 9. Gear lever 10. A.C. Control switch 11. Operating switches 12. Glove box 13. Air bag f...

  • Page 29

    29 d r i v i n g c o n t r o l s steering l steering l steering l steering l steering lock & ignition swit ock & ignition swit ock & ignition swit ock & ignition swit ock & ignition switch ch ch ch ch steering lock and ignition switch steering lock and ignition switch steering lock and ignition swit...

  • Page 30

    30 d r i v i n g c o n t r o l s on on on on on by turning key to this position all the remaining electrical systems become operative. The glow plug indicator lights up. After a few seconds depending on the ambient temperature it goes off. The engine is ready for cranking. St st st st star ar ar ar ...

  • Page 31

    31 d r i v i n g c o n t r o l s immobiliser immobiliser immobiliser immobiliser immobiliser anti-theft security system - immobiliser (if fitted) anti-theft security system - immobiliser (if fitted) anti-theft security system - immobiliser (if fitted) anti-theft security system - immobiliser (if fit...

  • Page 32

    32 d r i v i n g c o n t r o l s p pp pparking br arking br arking br arking br arking brake and gear shift le ake and gear shift le ake and gear shift le ake and gear shift le ake and gear shift lever ver ver ver ver parking brake parking brake parking brake parking brake parking brake to apply the...

  • Page 33

    33 c c c c combi swit ombi swit ombi swit ombi swit ombi switch ch ch ch ch schema schema schema schema schematic dia tic dia tic dia tic dia tic diagr gr gr gr gram of c am of c am of c am of c am of combi swit ombi swit ombi swit ombi swit ombi switch functions ch functions ch functions ch functio...

  • Page 34

    34 d r i v i n g c o n t r o l s wiper control combi-switch lever - left wiper control combi-switch lever - left wiper control combi-switch lever - left wiper control combi-switch lever - left wiper control combi-switch lever - left wiper ‘off’ position intermittent wipe rotate selector to set delay...

  • Page 35

    35 d r i v i n g c o n t r o l s headl headl headl headl headlamp/indic amp/indic amp/indic amp/indic amp/indica a a a atttttor c or c or c or c or combi-swit ombi-swit ombi-swit ombi-swit ombi-switch le ch le ch le ch le ch lever - right ver - right ver - right ver - right ver - right head lamp ’of...

  • Page 36

    36 d r i v i n g c o n t r o l s tttttrrrrransf ansf ansf ansf ansfer c er c er c er c er case e ase e ase e ase e ase elec lec lec lec lectr tr tr tr tric s ic s ic s ic s ic shif hif hif hif hift s t s t s t s t swit wit wit wit witch : ch : ch : ch : ch : it is electrically operated and mounted o...

  • Page 37

    37 d r i v i n g c o n t r o l s steering steering steering steering steering wheel position adjust wheel position adjust wheel position adjust wheel position adjust wheel position adjustment ment ment ment ment steering position adjustment steering wheel position adjustment steering wheel position ...

  • Page 38

    38 d r i v i n g c o n t r o l s oper oper oper oper opera a a a ating swit ting swit ting swit ting swit ting switches, ches, ches, ches, ches, fog l fog l fog l fog l fog lamps and fuel amps and fuel amps and fuel amps and fuel amps and fuel tttttank fl ank fl ank fl ank fl ank flap ap ap ap ap op...

  • Page 39

    39 d r i v i n g c o n t r o l s rear rear rear rear rear windshield demister and hazard windshield demister and hazard windshield demister and hazard windshield demister and hazard windshield demister and hazard w w w w warning arning arning arning arning rear windshield & outside rear view mirror ...

  • Page 40

    40 d r i v i n g c o n t r o l s rear rear rear rear rear windshield windshield windshield windshield windshield wash & wash & wash & wash & wash & wipe and head l wipe and head l wipe and head l wipe and head l wipe and head lamp le amp le amp le amp le amp levelling swit velling swit velling swit ...

  • Page 41

    41 i n d i c a t o r s a n d i n s t r u m e n t s ••••• instrument cluster instrument cluster instrument cluster instrument cluster instrument cluster ••••• indicators indicators indicators indicators indicators ••••• gauges gauges gauges gauges gauges this section gives you information on various ...

  • Page 42

    42 i n d i c a t o r s a n d i n s t r u m e n t s instr instr instr instr instrument cl ument cl ument cl ument cl ument cluster uster uster uster uster temperature gauge speedometer indicators* rpm meter right turn indicator left turn indicator lcd instrument cluster instrument cluster instrument ...

  • Page 43

    43 i n d i c a t o r s a n d i n s t r u m e n t s indic indic indic indic indica a a a atttttors ors ors ors ors tttttur ur ur ur urn s n s n s n s n signals ignals ignals ignals ignals indicators indicators indicators indicators indicators turn signal lamps can be operated only when the ignition s...

  • Page 44

    44 i n d i c a t o r s a n d i n s t r u m e n t s indic indic indic indic indica a a a atttttors ors ors ors ors abs indicators abs indicators abs indicators abs indicators abs indicators (where abs is fitted) abs indicator light on instrument cluster illuminates approx. For 5 sec. When the ignitio...

  • Page 45

    45 i n d i c a t o r s a n d i n s t r u m e n t s indic indic indic indic indica a a a atttttors ors ors ors ors srs srs srs srs srs sedimenter service service service service service srs indic srs indic srs indic srs indic srs indicaaaaatttttor or or or or (where air bag is fitted) srs indicator l...

  • Page 46

    46 i n d i c a t o r s a n d i n s t r u m e n t s indic indic indic indic indica a a a atttttors ors ors ors ors malfunction indicator lamp - mil (if malfunction indicator lamp - mil (if malfunction indicator lamp - mil (if malfunction indicator lamp - mil (if malfunction indicator lamp - mil (if i...

  • Page 47

    47 i n d i c a t o r s a n d i n s t r u m e n t s ga ga ga ga gauges uges uges uges uges speedometer display for trip - b mode selector mode selector mode selector mode selector mode selector knob knob knob knob knob display for trip - a odometer odometer odometer odometer odometer tttttrrrrripmet ...

  • Page 48

    48 i n d i c a t o r s a n d i n s t r u m e n t s ga ga ga ga gauges uges uges uges uges intensity level indicator switching among the above three functions can be done by pressing the knob. The 'set' knob is used to control the chosen function. Pressing the knob for a few seconds resets the chosen...

  • Page 49

    49 procedure for digital clock setting : procedure for digital clock setting : procedure for digital clock setting : procedure for digital clock setting : procedure for digital clock setting : 1. The clock can be set using both the ‘set’ and ‘mode’ keys. 2. Pressing the ‘set’ knob for 5 secs. Will c...

  • Page 50

    50 tttttemp emp emp emp emper er er er eraaaaatur tur tur tur ture g e g e g e g e gauge auge auge auge auge high temperature warning tttttemp emp emp emp emper er er er eraaaaatur tur tur tur ture g e g e g e g e gauge auge auge auge auge the gauge indicates the temperature level of the engine cool...

  • Page 51

    51 c o m f o r t a n d c o n v e n i e n c e ••••• air conditioning and heating air conditioning and heating air conditioning and heating air conditioning and heating air conditioning and heating ••••• front windshield and door glass demister front windshield and door glass demister front windshield...

  • Page 52

    52 c o m f o r t a n d c o n v e n i e n c e air c air c air c air c air conditioning / hea onditioning / hea onditioning / hea onditioning / hea onditioning / heating ting ting ting ting air conditioning / heating air conditioning / heating air conditioning / heating air conditioning / heating air ...

  • Page 53

    53 c o m f o r t a n d c o n v e n i e n c e r rr rroof mounted a.C. Oof mounted a.C. Oof mounted a.C. Oof mounted a.C. Oof mounted a.C. Unit unit unit unit unit the air mix control switch is on the lh side of the panel. By rotating the control switch clockwise (towards red segment) the air temperat...

  • Page 54

    54 roof mounted a.C. Roof mounted a.C. Roof mounted a.C. Roof mounted a.C. Roof mounted a.C. And fr and fr and fr and fr and front ont ont ont ont windshield windshield windshield windshield windshield,,,,, door gl door gl door gl door gl door glass demister ass demister ass demister ass demister as...

  • Page 55

    55 po po po po power wer wer wer wer windo windo windo windo window w w w wsssss c o m f o r t a n d c o n v e n i e n c e power window switch on driver door p pp ppo oo oow w w w wer er er er er w w w w windo indo indo indo indow w w w ws : s : s : s : s : glasses on all four windows of your vehicl...

  • Page 56

    56 fr fr fr fr front sea ont sea ont sea ont sea ont seat and sea t and sea t and sea t and sea t and seat adjust t adjust t adjust t adjust t adjustment ment ment ment mentsssss c o m f o r t a n d c o n v e n i e n c e front seats front seats front seats front seats front seats both driver and co-...

  • Page 57

    57 headrestraint headrestraint headrestraint headrestraint headrestraint the front seats have headrestraint. They protect front seat occupants from whiplash and other injuries in the event of impact. For best protection, adjust the centre of the headrestraint so that it is in the same level as your ...

  • Page 58

    58 folding of middle seat folding of middle seat folding of middle seat folding of middle seat folding of middle seat the seat base is provided with folding arrangement so that you can fold the rear seat forward. To fold the rear seat, first delatch seat back by pulling lever (1) and rest on the sea...

  • Page 59

    59 jump seat (if fitted) jump seat (if fitted) jump seat (if fitted) jump seat (if fitted) jump seat (if fitted) the jump seats with hinges are provided at the rear side of the vehicle. Jump seats can be folded to get increased luggage space when needed. Ttttto oo oools ols ols ols ols tools are pla...

  • Page 60

    60 c o m f o r t a n d c o n v e n i e n c e motorised rear view mirror motorised rear view mirror motorised rear view mirror motorised rear view mirror motorised rear view mirror motorised rear view mirrors are fitted on both front doors and can be adjusted to the desired position with the help of ...

  • Page 61

    61 c c c c cigar igar igar igar igarett ett ett ett ette ligh e ligh e ligh e ligh e lighttttter and a er and a er and a er and a er and ash sh sh sh sh tttttrrrrraaaaay (r y (r y (r y (r y (rear) ear) ear) ear) ear) the cigarette lighter is also provided on the console (below air vents). Ash tray i...

  • Page 62

    62 mechanically operated fuel tank flap (if fitted) mechanically operated fuel tank flap (if fitted) mechanically operated fuel tank flap (if fitted) mechanically operated fuel tank flap (if fitted) mechanically operated fuel tank flap (if fitted) fuel tank flap opening lever is provided below drive...

  • Page 63

    63 inside rear inside rear inside rear inside rear inside rear vie vie vie vie view mirr w mirr w mirr w mirr w mirror and interior r or and interior r or and interior r or and interior r or and interior roof light oof light oof light oof light oof lightsssss inside rear view mirror inside rear view...

  • Page 64

    64 c o m f o r t a n d c o n v e n i e n c e ‘foll ‘foll ‘foll ‘foll ‘follo o o o ow me home’ w me home’ w me home’ w me home’ w me home’ headl headl headl headl headlamps amps amps amps amps “follow me home” headlamps : after closing the door, your car’s headlights remain on for approximately 30 se...

  • Page 65

    65 c o m f o r t a n d c o n v e n i e n c e reverse guiding system (if fitted) reverse guiding system (if fitted) reverse guiding system (if fitted) reverse guiding system (if fitted) reverse guiding system (if fitted) this vehicle is fitted with reverse guiding system consisting of lcd monitor on ...

  • Page 66

    66 digit digit digit digit digital cl al cl al cl al cl al clock & music sy ock & music sy ock & music sy ock & music sy ock & music system (if fit stem (if fit stem (if fit stem (if fit stem (if fitted) ted) ted) ted) ted) c o m f o r t a n d c o n v e n i e n c e analog clock analog clock analog c...

  • Page 67

    67 c o m f o r t a n d c o n v e n i e n c e mp3/dvd player : (if fitted) mp3/dvd player : (if fitted) mp3/dvd player : (if fitted) mp3/dvd player : (if fitted) mp3/dvd player : (if fitted) your vehicle comes installed with a mp3/dvd player with lcd colour monitors . To operate,handle and maintain t...

  • Page 68

    68.

  • Page 69

    69 p r i o r t o d r i v i n g ••••• opening bonnet opening bonnet opening bonnet opening bonnet opening bonnet ••••• fuel level check fuel level check fuel level check fuel level check fuel level check ••••• engine oil level check engine oil level check engine oil level check engine oil level check...

  • Page 70

    70 p r i o r t o d r i v i n g opening and cl opening and cl opening and cl opening and cl opening and closing osing osing osing osing the bonnet the bonnet the bonnet the bonnet the bonnet opening and closing the bonnet opening and closing the bonnet opening and closing the bonnet opening and closi...

  • Page 71

    71 p r i o r t o d r i v i n g checks checks checks checks checks c h e c k c h e c k c h e c k c h e c k c h e c k • fuel level (refer page no. 72) • coolant level (refer page no. 73) • engine oil level (refer page no. 72) • tyre pressure (refer page no. 124) • brake & clutch fluid level (refer pag...

  • Page 72

    72 fuel and engine oil level check fuel and engine oil level check fuel and engine oil level check fuel and engine oil level check fuel and engine oil level check fuel level check fuel level check fuel level check fuel level check fuel level check 1. Check fuel level in tank. The same is indicated o...

  • Page 73

    73 engine coolant check engine coolant check engine coolant check engine coolant check engine coolant check check the coolant level in the radiator auxiliary tank. It should be in between maximum & minimum lines. If the auxiliary tank is completely empty, please check the coolant level in radiator a...

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    74.

  • Page 75

    75 d r i v i n g ••••• ssssstar tar tar tar tarting & st ting & st ting & st ting & st ting & stopping the engine opping the engine opping the engine opping the engine opping the engine ••••• preparing to drive preparing to drive preparing to drive preparing to drive preparing to drive ••••• running...

  • Page 76

    76 d r i v i n g st st st st star ar ar ar arting and st ting and st ting and st ting and st ting and stopping opping opping opping opping the engine the engine the engine the engine the engine starting the engine starting the engine starting the engine starting the engine starting the engine before...

  • Page 77

    77 d r i v i n g prep prep prep prep preparing aring aring aring aring ttttto drive & r o drive & r o drive & r o drive & r o drive & running in period unning in period unning in period unning in period unning in period preparing to drive preparing to drive preparing to drive preparing to drive prep...

  • Page 78

    78 d r i v i n g gear box and gear change speeds gear box and gear change speeds gear box and gear change speeds gear box and gear change speeds gear box and gear change speeds gear box gear box gear box gear box gear box gear box has all synchromesh gears including reverse. The 5th gear is an over ...

  • Page 79

    79 d r i v i n g brakes and abs (if fitted) brakes and abs (if fitted) brakes and abs (if fitted) brakes and abs (if fitted) brakes and abs (if fitted) have your vehicle attended immediately. Put your foot on brake pedal to apply brake. Do not ride the brakes as they may overheat and the performance...

  • Page 80

    80 d r i v i n g anti-lock brake system anti-lock brake system anti-lock brake system anti-lock brake system anti-lock brake system lock when the speed of rotation of any one wheel becomes too low in relation to the vehicle speed.) it actuates an electro hydraulic control unit (hu) to reduce, mainta...

  • Page 81

    81 d r i v i n g anti lock braking system anti lock braking system anti lock braking system anti lock braking system anti lock braking system electronic brake distribution (ebd) electronic brake distribution (ebd) electronic brake distribution (ebd) electronic brake distribution (ebd) electronic bra...

  • Page 82

    82 automatic hub locks automatic hub locks automatic hub locks automatic hub locks automatic hub locks while driving in 2h mode this mechanism on the front axle hub allows the hub to free wheel. This avoids the unnecessary spinning of front drive components and results in fuel saving, reduced noise ...

  • Page 83

    83 d r i v i n g limited slip differential and four limited slip differential and four limited slip differential and four limited slip differential and four limited slip differential and four wheel driving wheel driving wheel driving wheel driving wheel driving thus unnecessary spinning of one wheel...

  • Page 84

    84 d r i v i n g fuel economy fuel economy fuel economy fuel economy fuel economy notice notice notice notice notice do not engage four wheel drive mode (4h or 4l) continuously on dry and hard road surface. It can cause expensive damage to the vehicle transmission and the tyres. Four wheel drive fac...

  • Page 85

    85 d r i v i n g driving in adverse conditions driving in adverse conditions driving in adverse conditions driving in adverse conditions driving in adverse conditions driving on snowy or icy roads driving on snowy or icy roads driving on snowy or icy roads driving on snowy or icy roads driving on sn...

  • Page 86

    86 d r i v i n g driving in adverse conditions driving in adverse conditions driving in adverse conditions driving in adverse conditions driving in adverse conditions driving through water driving through water driving through water driving through water driving through water • never venture to driv...

  • Page 87

    87 night driving night driving night driving night driving night driving • dip the head lamp for oncoming traffic during night driving. • maintain a speed such that you can stop within illuminated distance of head lamps. • use head lamp main/dip beam to alert other road users on turns/cross roads et...

  • Page 88

    88 descending sharp gradients descending sharp gradients descending sharp gradients descending sharp gradients descending sharp gradients • select the 4l mode and depending on the severity of the gradient, shift into appropriate gear. Use engine braking judiciously without over-revving the engine. •...

  • Page 89

    89 d r i v i n g driving safet driving safet driving safet driving safet driving safety yy yy control of the vehicle and increase the risk of injury yourself and others. Mobile phones mobile phones mobile phones mobile phones mobile phones avoid using mobile phones while driving a car. This could di...

  • Page 90

    90 d r i v i n g driving safet driving safet driving safet driving safet driving safety yy yy side indicators / hazard warning side indicators / hazard warning side indicators / hazard warning side indicators / hazard warning side indicators / hazard warning ensure that all side indicators/ hazard w...

  • Page 91

    91 f u e l , l u b r i c a n t s & c o o l a n t s ••••• fuel fuel fuel fuel fuel ••••• lubricants lubricants lubricants lubricants lubricants ••••• coolants coolants coolants coolants coolants ••••• recommended oils & lubricants recommended oils & lubricants recommended oils & lubricants recommende...

  • Page 92

    92 f u e l , l u b r i c a n t s & c o o l a n t s fuel fuel fuel fuel fuel f u e l f u e l f u e l f u e l f u e l high speed diesel conforming to is 1460 or en 590 or equivalent is recommended to be used as fuel. At very low temperatures fluidity of diesel may become insufficient due to paraffin s...

  • Page 93

    93 f u e l , l u b r i c a n t s & c o o l a n t s lubricants and oils lubricants and oils lubricants and oils lubricants and oils lubricants and oils recommended lubricants conform to the following specifications : 1 . 1 . 1 . 1 . 1 . Engine oil engine oil engine oil engine oil engine oil - api-ch4...

  • Page 94

    94 tttttrrrrransf ansf ansf ansf ansfer c er c er c er c er case oil : ase oil : ase oil : ase oil : ase oil : qty : 1.2 litres qty : 1.2 litres qty : 1.2 litres qty : 1.2 litres qty : 1.2 litres recommended lubricants should confirm to general motors, atf a specification hub bearing grease hub bear...

  • Page 95

    95 f u e l , l u b r i c a n t s & c o o l a n t s branded lubricants, coolants & adhesives branded lubricants, coolants & adhesives branded lubricants, coolants & adhesives branded lubricants, coolants & adhesives branded lubricants, coolants & adhesives please use onl please use onl please use onl...

  • Page 96

    96.

  • Page 97

    97 v e h i c l e s p e c i f i c a t i o n s ••••• engine engine engine engine engine ••••• clutch clutch clutch clutch clutch ••••• gear box gear box gear box gear box gear box ••••• tttttrrrrransf ansf ansf ansf ansfer c er c er c er c er case ase ase ase ase ••••• rear axle rear axle rear axle re...

  • Page 98

    98 1.0 1.0 1.0 1.0 1.0 engine : engine : engine : engine : engine : model : tata 2.2 l dicor type : 16 valve, water cooled, direct injection, commonrail , turbo- charged, intercooled diesel engine with cranck case breather and relief valve. Exhaust gas recirculation system. No. Of cylinders : 4 inli...

  • Page 99

    99 4.0 4.0 4.0 4.0 4.0 transfer case : transfer case : transfer case : transfer case : transfer case : (for 4x4 configuration) : from m/s borg warner ecu control electrical shift shifting arrangement mounted on the gear box. Drive options : 4x2 high ratio 1:1 4x4 high ratio 1:1 4x4 low ratio 1:2.48 ...

  • Page 100

    100 parking brake : lever type, console mounted, cable operated mechanical linkages acting on rear wheels. 9.0 9.0 9.0 9.0 9.0 frame : frame : frame : frame : frame : frame : ladder type cranked frame with boxed section long members and welded cross members depth : 110 mm (max.) width : 60mm 10.0 10...

  • Page 101

    101 1 5 . 0 1 5 . 0 1 5 . 0 1 5 . 0 1 5 . 0 performance : performance : performance : performance : performance : max. Speed : 160 kmph max. Gradeability : 78% (4x4 mode) at rated gvw 50% (4x2 mode) 16.0 16.0 16.0 16.0 16.0 main chassis dimensions (in mm) : main chassis dimensions (in mm) : main cha...

  • Page 102

    102 weights weights weights weights weights 1 9 . 0 1 9 . 0 1 9 . 0 1 9 . 0 1 9 . 0 weights (kg) : weights (kg) : weights (kg) : weights (kg) : weights (kg) : 4 x 4 4 x 4 4 x 4 4 x 4 4 x 4 4 x 2 4 x 2 4 x 2 4 x 2 4 x 2 complete vehicle kerb weight 2170 2040 as per iso : 1176 (with spare wheel and to...

  • Page 103

    103 m a i n t e n a n c e ••••• engine compartment engine compartment engine compartment engine compartment engine compartment ••••• air filter air filter air filter air filter air filter ••••• cooling system cooling system cooling system cooling system cooling system ••••• engine oil & oil filter e...

  • Page 104

    104 m a i n t e n a n c e engine c engine c engine c engine c engine comp omp omp omp ompar ar ar ar artttttment (rhd) ment (rhd) ment (rhd) ment (rhd) ment (rhd) 1. Air filter 2. Service indicator 3. Abs hydraulic modulator 4. Brake fluid container 5. Clutch fluid container 6. Engine oil filler cap...

  • Page 105

    105 air fil air fil air fil air fil air filter ter ter ter ter air filter air filter air filter air filter air filter the air filter element should be cleaned as per service schedule . Replace the air filter element with a new one when the service indicator shows red band even after cleaning in vehi...

  • Page 106

    106 engine cooling system engine cooling system engine cooling system engine cooling system engine cooling system if engine overheating occurs, there could be a fault in the cooling system which may be on account of : 1. Less coolant in the cooling system or dirt/scale having accumulated inside cool...

  • Page 107

    107 c c c c cooling sy ooling sy ooling sy ooling sy ooling system stem stem stem stem m a i n t e n a n c e 3. The complete cooling system should be drained (old coolant) before refilling the system. A. Remove radiator pressure cap b. Drain the coolant from engine through the drain hole on thermost...

  • Page 108

    108 changing of engine oil and oil filter changing of engine oil and oil filter changing of engine oil and oil filter changing of engine oil and oil filter changing of engine oil and oil filter change the oil and oil filter at specified service intervals. (engine oil and oil filter may be changed ea...

  • Page 109

    109 fuel fil fuel fil fuel fil fuel fil fuel filter & fuel sy ter & fuel sy ter & fuel sy ter & fuel sy ter & fuel system stem stem stem stem 6. Refit the drain plug using a new sealing washer. Tighten drain plug to 5 mkg. Torque. 7. Fill, recommended quantity of fresh engine oil in the crank case a...

  • Page 110

    110 gear box oil gear box oil gear box oil gear box oil gear box oil c c c c check heck heck heck hecking of oil l ing of oil l ing of oil l ing of oil l ing of oil leeeeevvvvvel el el el el 1. Clean the oil level plug and surrounding area. 2. Remove the oil level plug and check whether oil is dripp...

  • Page 111

    111 transfer case oil transfer case oil transfer case oil transfer case oil transfer case oil c c c c check heck heck heck hecking oil l ing oil l ing oil l ing oil l ing oil leeeeevvvvvel of el of el of el of el of tttttrrrrransf ansf ansf ansf ansfer c er c er c er c er case ase ase ase ase no no ...

  • Page 112

    112 checking oil level in front/rear axle checking oil level in front/rear axle checking oil level in front/rear axle checking oil level in front/rear axle checking oil level in front/rear axle 1. Clean the oil level plug and surrounding area. 2. Remove the oil level plug and check whether oil is dr...

  • Page 113

    113 head lamps & head lamp focus adjustment head lamps & head lamp focus adjustment head lamps & head lamp focus adjustment head lamps & head lamp focus adjustment head lamps & head lamp focus adjustment head lamps head lamps head lamps head lamps head lamps your car’s head lamps have h4 type haloge...

  • Page 114

    114 head lamp bulb replacement head lamp bulb replacement head lamp bulb replacement head lamp bulb replacement head lamp bulb replacement raise the bonnet of the vehicle. Unscrew & pull out the rear protective cover. Pull out the cable socket from the bulb. Remove locking lever holding the bulb and...

  • Page 115

    115 cl cl cl cl clut ut ut ut utch, ch, ch, ch, ch, br br br br brake ake ake ake ake,,,,, po po po po power steering wer steering wer steering wer steering wer steering clutch fluid clutch fluid clutch fluid clutch fluid clutch fluid the tata safari vehicle is equipped with a diaphragm type clutch ...

  • Page 116

    116 power steering power steering power steering power steering power steering procedure for oil filling and bleeding of power procedure for oil filling and bleeding of power procedure for oil filling and bleeding of power procedure for oil filling and bleeding of power procedure for oil filling and...

  • Page 117

    117 llllload c oad c oad c oad c oad conscious p onscious p onscious p onscious p onscious prrrrressur essur essur essur essure r e r e r e r e reducing educing educing educing educing v vv v valv alv alv alv alve (i e (i e (i e (i e (if fitt f fitt f fitt f fitt f fitted) ed) ed) ed) ed) ( not appl...

  • Page 118

    118 b bb bba a a a atttttter ter ter ter tery yy yy battery battery battery battery battery battery is placed in engine compartment. Check the battery for proper electrolyte level and corrosion on terminals. W w w w wa r n i n g a r n i n g a r n i n g a r n i n g a r n i n g * the battery gives off...

  • Page 119

    119 b bb bba a a a atttttter ter ter ter tery yy yy,,,,, st st st st star ar ar ar arting ting ting ting ting the engine the engine the engine the engine the engine with jump leads with jump leads with jump leads with jump leads with jump leads the use of a wrench to loosen and remove cables from th...

  • Page 120

    120 st st st st star ar ar ar arting ting ting ting ting the engine the engine the engine the engine the engine with jump leads, with jump leads, with jump leads, with jump leads, with jump leads, wheels & wheels & wheels & wheels & wheels & tttttyres yres yres yres yres • route the leads so that th...

  • Page 121

    121 m a i n t e n a n c e wheels & wheels & wheels & wheels & wheels & tttttyres yres yres yres yres location of jack 4) take out spare wheel cover. Pull the cover from top side and then side way to remove from spare wheel. 5) remove the spare wheel-mounting nut by wheel spanner (provided in tool ki...

  • Page 122

    122 m a i n t e n a n c e wheels & wheels & wheels & wheels & wheels & tttttyres yres yres yres yres rear jacking point rear jacking point rear jacking point rear jacking point rear jacking point (below rear axle tube) front jacking point front jacking point front jacking point front jacking point f...

  • Page 123

    123 wheels and wheels and wheels and wheels and wheels and tttttyres yres yres yres yres wheel alignment wheel alignment wheel alignment wheel alignment wheel alignment correct wheel alignment helps to decrease tyre wear. You should get your vehicle’s wheel alignment checked regularly. In case uneve...

  • Page 124

    124 inspection inspection inspection inspection inspection every time you check inflation pressure, you should also examine tyres for damage, foreign objects and wear. You should look for : • bumps or bulges in the tread or the side of the tyre. Replace the tyre if you find either of these condition...

  • Page 125

    125 r rr rrepair epair epair epair epairing a ing a ing a ing a ing a tttttyr yr yr yr yreeeee • mark suitability the tyre position (if original colour dot mark is not visible) with reference to valve stem hole to ensure that the tyre is refitted in original location. • ensure that balancing weights...

  • Page 126

    126 vehicle c vehicle c vehicle c vehicle c vehicle care are are are are polishes : polishes : polishes : polishes : polishes : polishes and cleaners can restore shine to the painted surface that has oxidised and become dull. They normally contain mild abrasives and solvents that remove the top laye...

  • Page 127

    127 maintaining the car when not in extended use : maintaining the car when not in extended use : maintaining the car when not in extended use : maintaining the car when not in extended use : maintaining the car when not in extended use : park the car in covered, dry and if possible well-ventilated ...

  • Page 128

    128 vehicle c vehicle c vehicle c vehicle c vehicle care are are are are foll foll foll foll follo o o o owing guidelines wing guidelines wing guidelines wing guidelines wing guidelines will help will help will help will help will help y yy yyou ou ou ou ou ttttto bet o bet o bet o bet o bet ter ter...

  • Page 129

    129 vehicle c vehicle c vehicle c vehicle c vehicle care are are are are w w w w wa a a a axing : xing : xing : xing : xing : waxing and polishing is recommended to maintain the gloss and wet-look appearance of your paint finish. 1. Use a good quality polish and wax for your vehicle. 2. Re-wax your ...

  • Page 130

    130 m a i n t e n a n c e fuses fuses fuses fuses fuses fuse box - cabin fuse box - engine compartment fuses fuses fuses fuses fuses all the electrical circuits in your vehicle have fuses to protect them from a short circuit or overload. These fuses are located in 2 fuse boxes. The interior fuse box...

  • Page 131

    131 m a i n t e n a n c e r rr rrela ela ela ela elayyyyys and s and s and s and s and tttttrrrrransf ansf ansf ansf ansfer c er c er c er c er case ecu ase ecu ase ecu ase ecu ase ecu relays are fitted to protect the voltage drawing units from low voltage. Relays are fitted in 2 locations : 1. In t...

  • Page 132

    132 m a i n t e n a n c e egr system egr system egr system egr system egr system tttttaking c aking c aking c aking c aking care of envir are of envir are of envir are of envir are of environment : onment : onment : onment : onment : your vehicle is equipped with the egr ( exhaust gas recirculation)...

  • Page 133

    133 turbo charger (if fitted) turbo charger (if fitted) turbo charger (if fitted) turbo charger (if fitted) turbo charger (if fitted) v vv v var ar ar ar ariable iable iable iable iable ttttturbine urbine urbine urbine urbine tttttechnolo echnolo echnolo echnolo echnolog gg g gy- y- y- y- y- vt vt v...

  • Page 134

    134 air conditioning air conditioning air conditioning air conditioning air conditioning air conditioning air conditioning air conditioning air conditioning air conditioning the air conditioning is a sealed system. Any major maintenance should be done by authorised workshop. There are couple of thin...

  • Page 135

    135 bel bel bel bel belt t t t t tension tension tension tension tension m a i n t e n a n c e b bb bbelt elt elt elt elt tttttension : ension : ension : ension : ension : check the conditions of belts on the engine. Examine the edge of the belt for cracks or fraying. Check the tension of the belt b...

  • Page 136

    136 (these tips are given for your guidance and preliminary jobs to be done in an emergency situation. In normal case, the problems should be attended in an authorised workshop by following the repair procedures given in workshop manual) sr. No. Sr. No. Sr. No. Sr. No. Sr. No. Problem observed probl...

  • Page 137

    137 p r e l i m i n a r y t r o u b l e s h o o t i n g preliminar preliminar preliminar preliminar preliminary y y y y tr tr tr tr trouble shoo ouble shoo ouble shoo ouble shoo ouble shooting ting ting ting ting sr. No. Sr. No. Sr. No. Sr. No. Sr. No. Problem observed problem observed problem obser...

  • Page 138

    138 preliminar preliminar preliminar preliminar preliminary y y y y tr tr tr tr trouble shoo ouble shoo ouble shoo ouble shoo ouble shooting ting ting ting ting sr. No. Sr. No. Sr. No. Sr. No. Sr. No. Problem observed problem observed problem observed problem observed problem observed probable cause...

  • Page 139

    139 sr. No. Sr. No. Sr. No. Sr. No. Sr. No. Problem observed problem observed problem observed problem observed problem observed probable cause probable cause probable cause probable cause probable cause a a a a action ction ction ction ction ttttto be o be o be o be o be tttttaken aken aken aken ak...

  • Page 140

    140 sr. No. Sr. No. Sr. No. Sr. No. Sr. No. Problem observed problem observed problem observed problem observed problem observed probable cause probable cause probable cause probable cause probable cause a a a a action ction ction ction ction ttttto be o be o be o be o be tttttaken aken aken aken ak...

  • Page 141

    141 preliminar preliminar preliminar preliminar preliminary y y y y tr tr tr tr trouble shoo ouble shoo ouble shoo ouble shoo ouble shooting ting ting ting ting sr. No. Sr. No. Sr. No. Sr. No. Sr. No. Problem observed problem observed problem observed problem observed problem observed probable cause...

  • Page 142

    142 sr. No. Sr. No. Sr. No. Sr. No. Sr. No. Problem observed problem observed problem observed problem observed problem observed probable cause probable cause probable cause probable cause probable cause a a a a action ction ction ction ction ttttto be o be o be o be o be tttttaken aken aken aken ak...

  • Page 143

    143 preliminar preliminar preliminar preliminar preliminary y y y y tr tr tr tr trouble shoo ouble shoo ouble shoo ouble shoo ouble shooting ting ting ting ting sr. No. Sr. No. Sr. No. Sr. No. Sr. No. Problem observed problem observed problem observed problem observed problem observed probable cause...

  • Page 144

    144 1. The vehicle has been built to give you thousands of kilometers of economical and trouble-free performance. This is however, possible only if this vehicle is systematically maintained and operated strictly according to the instructions contained in this book. 2. The free services should be ava...

  • Page 145

    145 failure to carry out the services listed in this book can cause considerable damage to the vehicle and inconvenience to you. It is, therefore, in your own interest to take your vehicle to one of our authorised dealer’s, tasc’s, tasp’s, workshop for servicing. 7. All our authorised dealer’s/tasc’...

  • Page 146

    146 s e r v i c e s c h e d u l e service schedule service schedule service schedule service schedule service schedule sr sr sr sr sr x 1000 km x 1000 km x 1000 km x 1000 km x 1000 km n o n o n o n o n o oper oper oper oper opera a a a ations tions tions tions tions frequency frequency frequency fre...

  • Page 147

    147 s e r v i c e s c h e d u l e service schedule service schedule service schedule service schedule service schedule sr sr sr sr sr x 1000 km x 1000 km x 1000 km x 1000 km x 1000 km n o n o n o n o n o oper oper oper oper opera a a a ations tions tions tions tions frequency frequency frequency fre...

  • Page 148

    148 s e r v i c e s c h e d u l e ser ser ser ser service schedule vice schedule vice schedule vice schedule vice schedule additional maintenance schedule under severe driving conditions : a.. Driving in conditions such as patrolling, taxi, pickup van, vehicle towing, with trailer towing b. Driving ...

  • Page 149

    149 v e h i c l e r e c o r d s h e e t vehicle rec vehicle rec vehicle rec vehicle rec vehicle record sheet ord sheet ord sheet ord sheet ord sheet km. Reading fuel filled fuel filled fuel filled fuel filled fuel filled fuel consumption fuel consumption fuel consumption fuel consumption fuel consum...

  • Page 150

    150 vehicle rec vehicle rec vehicle rec vehicle rec vehicle record sheet ord sheet ord sheet ord sheet ord sheet v e h i c l e r e c o r d s h e e t km. Reading fuel filled fuel filled fuel filled fuel filled fuel filled fuel consumption fuel consumption fuel consumption fuel consumption fuel consum...

  • Page 151

    151 v e h i c l e r e c o r d s h e e t rec rec rec rec record of ord of ord of ord of ord of w w w w warr arr arr arr arrant ant ant ant anty rep y rep y rep y rep y repairs c airs c airs c airs c airs carried out arried out arried out arried out arried out date date date date date odometer odomete...

  • Page 152

    152 date date date date date odometer odometer odometer odometer odometer repair repair repair repair repair particulars of repair particulars of repair particulars of repair particulars of repair particulars of repair ssssser er er er ervicing d vicing d vicing d vicing d vicing dealer ealer ealer ...

  • Page 153

    153 r e c o r d o f s e r v i c e s p e r f o r m e d chassis no. ......................................... Chassis no. ......................................... Chassis no. ......................................... Chassis no. ......................................... Chassis no. .....................

  • Page 154

    154 ac ac ac ac ac air conditioning air conditioning air conditioning air conditioning air conditioning acc acc acc acc acc accessories accessories accessories accessories accessories amp amp amp amp amp ampere ampere ampere ampere ampere br br br br br branch branch branch branch branch brg brg brg...

  • Page 155

    155 a l p h a b e t i c a l i n d e x alphabetic index alphabetic index alphabetic index alphabetic index alphabetic index a a a a a air bags 22 aggregate numbers-location 12 air conditioning 52, 134 air filter & filter element 105 analog clock 66 anti lock brake system 79 ashtray 61 audio warning 2...

  • Page 156

    156 a l p h a b e t i c a l i n d e x alphabetic index alphabetic index alphabetic index alphabetic index alphabetic index lllll limited slip differential 82 lubricants 93 load consciouse pressure reducing valve 117 m m m m m middle seat 57 mirror (inside) 63 mirror (motorised) 60 mirror demister 39...

  • Page 157

    157 chassis no. ...................................... Engine no. ....................................... Gear box no. ................................... Rear axle no. .................................. At 30,000 - 30,500 km or 24 months whichever earlier please bring your vehicle for this service ...

  • Page 158

    158.

  • Page 159

    159 4 44 44 free free free free free labour labour labour labour labour l - l - l - l - l - 5 55 55 free free free free free labour labour labour labour labour l - l - l - l - l - tttttaaaaata s ta s ta s ta s ta safar afar afar afar afari (dic i (dic i (dic i (dic i (dicor) or) or) or) or) chassis ...

  • Page 160

    160

  • Page 161

    161 vehicle identific vehicle identific vehicle identific vehicle identific vehicle identifica a a a ation & tion & tion & tion & tion & vehicle rec vehicle rec vehicle rec vehicle rec vehicle record ord ord ord ord owner’s name : address : selling dealer code : date of delivery : date of registrati...