TATA Motors SUMO GRANDE Owner's Manual & Service Book

Summary of SUMO GRANDE

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    Ta ta ta ta tat t t t ta a a a a sumo grande sumo grande sumo grande sumo grande sumo grande owner's manual & service book passenger car business unit (pcbu) mumbai pune this owner’s manual should be considered as a permanent part of the vehicle and must remain with the vehicle. Ofrecido por www.Ele...

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    2 q this owner’s manual is advised to be kept in the vehicle at all times. Q this book will help you to understand the vehicle better, maximise uptime of the vehicle & obtain better performance at optimum cost. Q the recommended routine maintenance servicing along with any running repairs that may b...

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    2 d d d d dear c ear c ear c ear c ear cust ust ust ust ustomer omer omer omer omer,,,,, thank you for selecting tata sumo grande - the vehicle of your choice we welcome you to the world of advanced automotive engineering in a form especially suited to your operating conditions. This book gives you ...

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    4 customer assistance customer assistance customer assistance customer assistance customer assistance safety and vehicle damage warnings in this manual, you will see caution and notice warnings. Caution this is a warning. May cause injury to people if the warning is ignored. You are informed what yo...

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    4 contents contents contents contents contents getting started key & door lock 48 child lock 49 seats, seat adjustments & seat belts 50 steering wheel adjustment 54 driving checks before driving 55 safety checks 56 fuel saving tips 58 starting & stopping the engine 59 gear shifting 61 braking 64 dri...

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    6 contents contents contents contents contents tyre rotation 97 wheel alignment, balancing & catalytic converter maintenance 98 battery 99 important technical information fuel, lubricants & coolants 100 oil filling & drain points 104 technical specification 105 information at a glance (dimensions) 1...

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    6 k kk kkno no no no now w w w w y yy yyour sumo g our sumo g our sumo g our sumo g our sumo grrrrrande ande ande ande ande your tata sumo grande is a new generation multi utility vehicles and is a result of extensive research and development by tata motors limited. This vehicle also incorporates al...

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    8 k kk kkno no no no now w w w w y yy yyour sumo g our sumo g our sumo g our sumo g our sumo grrrrrande ande ande ande ande your sumo grande has vacuum assisted independent hydraulic brakes on the front and rear wheels through tandem master cylinder and tandem booster, ventilated front disc brakes w...

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    8 we warrant each tata sumo grandevehicles & parts thereof manufactured by us to be free from defect in material and workmanship, subject to the following terms & conditions : 1. This warranty shall be for 24 months or 75000 kms, whichever is earlier from the date of sale of the vehicle, however, fo...

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    10 vehicle or any damage due to negligent or improper operation or storage of the vehicle. This warranty shall not apply to normal maintenance services viz. Oils & fluid changes, head lamps focussing, fastener retightening, wheel balancing, tyre rotation, adjustment of valve clearance, fuel timing, ...

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    10 k kk kkno no no no now w w w w y yy yyour sumo g our sumo g our sumo g our sumo g our sumo grrrrrande ande ande ande ande envir envir envir envir environment onment onment onment onmental care al care al care al care al care tata motors ltd. Is committed to produce the vehicles using environmenta...

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    12 k kk kkno no no no now w w w w y yy yyour sumo g our sumo g our sumo g our sumo g our sumo grrrrrande ande ande ande ande envir envir envir envir environment onment onment onment onmental care al care al care al care al care ¾ get your vehicle checked for emission periodically by authorised deale...

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    12 sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance driving controls driving controls driving controls driving controls driving controls 1. Steering wheel 2. Instrument cluster 3. Mirror adjustment switch 4. Horn pads 5. Operatin...

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    14 sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance instr instr instr instr instrument cl ument cl ument cl ument cl ument cluster (gx) uster (gx) uster (gx) uster (gx) uster (gx) 10 9 13 12 11 14 16 23 15 24 19 20 17 18 22 21 1 ...

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    14 instr instr instr instr instrument cl ument cl ument cl ument cl ument cluster ( ex ) uster ( ex ) uster ( ex ) uster ( ex ) uster ( ex ) sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance 9 10 9 13 12 11 14 16 23 15 17 18 21 1 ...

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    16 sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance instr instr instr instr instrument cl ument cl ument cl ument cl ument cluster uster uster uster uster 1. Service indicator (red) 2. Door open indicator (red) 3. Lock indicator ...

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    17 sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance instr instr instr instr instrument cl ument cl ument cl ument cl ument cluster uster uster uster uster one of the doors is partially open, the door open indicator will come on. ...

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    18 sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance instr instr instr instr instrument cl ument cl ument cl ument cl ument cluster uster uster uster uster low oil pressure indicator: when the ignition key is turned to the ‘ign’ p...

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    19 sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance instr instr instr instr instrument cl ument cl ument cl ument cl ument cluster uster uster uster uster • when ignition key is turned to “ign” position, this indicator lights up ...

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    20 sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance instr instr instr instr instrument cl ument cl ument cl ument cl ument cluster uster uster uster uster note note note note note odometer, trip meter and illumination intensity c...

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    21 sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance rpm meter (if provided) : the meter indicates engine speed in revolutions per minute (rpm) change gears at appropriate engine rpm and vehicle speed to get optimum fuel economy. ...

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    22 sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance oper oper oper oper opera a a a ating swit ting swit ting swit ting swit ting switches ches ches ches ches operating switches : four operating switches are provided on the conso...

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    23 sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance oper oper oper oper opera a a a ating swit ting swit ting swit ting swit ting switches ches ches ches ches rear fog lamps : (unlatched switch) the fog lamps are provided on rear...

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    24 sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance steering lock cum ignition switch steering lock cum ignition switch steering lock cum ignition switch steering lock cum ignition switch steering lock cum ignition switch steerin...

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    25 sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance c c c c combina ombina ombina ombina ombination swit tion swit tion swit tion swit tion switch ch ch ch ch ofrecido por www.Electromanuales.Com.

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    26 sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance combi switch combi switch combi switch combi switch combi switch a) right hand stalk 1) head lamp leveling rotary switch: inner rotary switch on right hand stalk is provided for...

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    27 sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance combi switch turn (self cancellation / manual return type) left hand stalk : 1) rear windshield - wipe & wash rotary switch: outer rotary switch on left hand stalk is provided f...

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    28 sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance anal anal anal anal analog cl og cl og cl og cl og clock & music sy ock & music sy ock & music sy ock & music sy ock & music system stem stem stem stem tweeter location on dash ...

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    29 sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance heating, ventilation & air conditioning central console a.C. Controls a b c d e a - air direction control knob b - temperature control knob c - blower speed regulation knob d - ...

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    30 sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance heating, ventilation & air conditioning a. Air direction control knob : the air flow can be changed by turning the knob (a) to the desired direction. B. Temperature-control knob...

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    31 sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance heating, ventilation & air conditioning d. A.C. On/off switch : the a.C. Can be switched ‘on’ by pressing the switch (d) on the a.C. Control panel provided the blower is `on’ an...

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    32 sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance normal heating : (for vehicles fitted with hvac & heating system only) knob 'a' - towards face & feet knob 'b' - suitable temperature position knob 'c' - suitable blower speed a...

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    33 sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance defrosting : (for vehicles fitted with hvac unit & hd) in low temperature areas, to clear frost formation outside the windshield glass, this setting is used. First start the eng...

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    34 sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance rear ac: rear ac is provided for rear seats passengers. When front ac is on, it will provide cool air from front ac. When front ac is off, it can be used as blower (supplying no...

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    35 sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance lamps head lamp: head lamps are clear lens type having multi focal reflector and are 1 main/dip beam 2 position/parking lamp 3 direction indicator provided with h4 halogen lamp ...

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    36 sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance lamps high mounted stop lamp: high mounted stop lamp is provided on the tail gate, and it glows whenever service brake is applied. Registration plate lamps: two concealed lamps ...

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    37 sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance front interior light with reading lamps: interior roof lighting and reading lamps with inbuilt switches are provided on the roof near the rear view mirror. The central rectangul...

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    38 sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance sunvisors & grab handle sun visors: two adjustable sun visors are provided inside the cab above the windshield to prevent sun glare. Lower the sun visors to protect the eyes fro...

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    39 sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance rear view mirrors motorised outer rear view mirror : motorised rear view mirrors are fitted on both front doors and can be adjusted to the desired position with the help of a sw...

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    40 sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance glove box, cup holder & utility pocket glove box: the glove box is located on the dash board in front of the co- driver’s seat. The glove box can be locked with the ignition key...

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    41 sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance cigaratte lighter & cup holders floor console : a) cigarette lighters: two cigarette lighters are provided on floor console at front and rear. Press the cigarette lighter in the...

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    42 sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance window glass power windows glasses on all four windows of your vehicle can be operated by switches provided on the main control panel located on the driver’s arm rest. They work...

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    43 sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance window glass & steering adjustment manual window winding : in few versions, power windows are not provided. In such vehicle, use winder handle manually for lowering down or rais...

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    44 sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance fuel flap opening fuel tank flap opening: the fuel flap is located on the left rear side of the vehicle. The fuel flap can be opened by pulling the opening lever located at the ...

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    45 sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance notice notice notice notice notice gearshift lever & shifting pattern: the gearshift lever is mounted on the center console between the two front seats. The gearshift pattern is...

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    46 sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance anti theft/ immobiliser cum keyless entry system (if fitted) anti theft / immobiliser cum keyless entry system : this system is essentially an anti- theft security system, which...

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    47 sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance anti theft/ immobiliser cum keyless entry system q auto lock and unlock optional feature on some vehicles. (refer auto lock and unlock). Q additional/ new remote can be added. S...

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    48 sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance anti theft/ immobiliser cum keyless entry system (if fitted) description of modes and usage of "remote" arm mode: used to lock the vehicle from dis- tant place (do not use mech....

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    49 sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance anti theft/ immobiliser cum keyless entry system (if fitted) q as an additional security measure, the system has a backup facility. In unlock mode after taking the key out of ig...

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    50 sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance anti theft/ immobiliser cum keyless entry system (if fitted) emergency disarming procedure : this procedure is applicable in case of lost remote & system in armed / auto armed /...

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    51 sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance anti theft/ immobiliser cum keyless entry system (if fitted) 14. The vehicle can be cranked and driven. Learning of new remote : this procedure is appli- cable in case of lost r...

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    52 sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance anti theft/ immobiliser cum keyless entry system (if fitted) 8. The user must enter the 2nd, 3rd and 4th digit of secret code in similar fashion as described in step 6,7 and 8 a...

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    53 sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance sumo grande at a glance anti theft/ immobiliser cum keyless entry system (if fitted) 5. Change the default pin number using above procedure. Guidelines for user : q the vehicle does not start (engine d...

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    54 keys & door lock front doors (driver & co- driver) locking / unlocking doors with key from outside : both front doors (drivers & co- driver) have separate locking facility. Front doors can be locked or unlocked from outside with key. Insert the key and turn it anti- clockwise to open or clockwise...

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    5555 opening the doors from inside : all doors can be opened from inside. To open pull the door opening lever / latch (2). Childproof lock : both the rear doors of the vehicle are provided with child proof lock. Push the lock lever located on vertical face near the lock downward before closing the d...

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    56 seat adjustments getting started seats : bucket type seats are provided with a lever and recliner handle knob, to adjust seat positions. Lumbar support : the lumbar support is provided to give you maximum driving comfort. And adjusted by the lever (1) provided at the side of the seat backrest. 1....

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    5757 poor adjustment good adjustment head restraint : adjustable head restraints are provided for bucket seats in front. Neck rest for rear bench seat (crew cab) cannot be adjusted. To increase the height lift up and leave at desired click position. To reduce the height, press the unlock button & pu...

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    58 rear seat adjustments middle row seats middle row seat is in 2 parts i. E. 60 / 40 split. Two adjustable neck restraints are provided on the middle row seat. Foldable arm rest is provided in centre of the seat. Pull out the arm rest when needed and fold back when not required. These seats can be ...

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    5959 folding of middle row seats from inside the vehicle (from third row seat). Operate the seat latch ‘a’ to fold the seat back on seat base. Pull the seat release strap ‘d’ provided on seat base rear side and tilt the seat base up so that it is vertical and touching front seat. To unfold the seat,...

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    60 seat folding getting started hook the straps provided on seat base rear side into middle row seat neck restraints. This will hold the seat firmly. Removal of third row seat once the seat is folded, it can be taken out from the vehicle. Operate the levers to release the seat and care fully takes o...

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    6161 seat belts getting started seat belts the safety of the occupants is of prime importance to us. This vehicle is equipped with seat belts as a part of occupant restraint system. Why seat belts wearing seat belts properly can protect you from being thrown against the inside of the vehicle, agains...

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    62 seat belts getting started warning improper positioning of the shoulder portion of the seat belt is dangerous. An improperly positioned belt will provide little or no protection in a collision. Always make sure the shoulder portion of the seat belt is positioned across your shoulder and near your...

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    6363 seat belts getting started tata motors strongly urges that the driver and passengers in the vehicle be properly restrained at all times with the seat-belts. Failure to do so could increase the chance of injury and / or the severity of injury in accidents. Baby or small child : use child restrai...

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    64 driving safety checks before driving, please ensure to check (refer maintenance) 1. Tyre pressure and condition of tyres. Inflate recommended tyre pressure if required. 2. Coolant level to max level. 3. Engine oil level up to max mark on dipstick. 4. Brake fluid level . 5. Water in windshield was...

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    6565 driving driving safety side indicators / hazard warning ensure that all side indicators/hazard warning lights are always in working condition and they are used when required. Horn ensure the horn is working properly. Horn provides safety to other road users by alerting your presence. Brakes ens...

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    66 friendly tips to improve fuel economy : your vehicle's fuel economy is mainly dependent on your style of driving. To operate your vehicle as economically as possible, use the following driving suggestions. Avoid excessive idling : stop the engine and start it again, if you have to wait for more t...

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    6767 starting the engine before starting 1. Apply parking brake. 2. Ensure gear lever in neutral. A. Insert the key in steering cum ignition lock and turn it to ‘on’ position. B. Press the clutch pedal fully. C. Now crank the engine. D. If the engine does not start turn the key to off position and t...

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    68 starting, stopping the engine driving before shifting in to reverse gear bring your vehicle to a complete stop and depress the clutch pedal fully. Do not shift into reverse gear with vehicle moving forward. While shifting the gears it is recommended to shift at the speeds given in the table. You ...

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    6969 put your foot on brake pedal to apply brake. Do not ride the brakes as they may overheat and the performance may be impaired. The brake lights may confuse the other road users behind you. Use engine to assist the brakes by shifting to a lower gear and lifting your foot from accelerator pedal. C...

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    70 driving driving in adverse conditions driving through water : never venture to drive through water when it flows over guard stones. Engine may get seriously damaged if attempted to cross over through deep water. If at all the situation demands that you have to drive through water then; - keep eng...

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    7171 driving driving in adverse conditions cross roads etc. Use side indicators for lane change or turning. • put on hazard warning switch in case of hazardous parking or if your vehicle is disabled to warn the passing traffic. Climbing sharp gradients on loose surfaces : start off smoothly in any s...

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    72 incase of emergency jack locatation, warning triangle & flat tyre replacement advance warning triangle there is an advanced warning triangle provided along with your vehicle. In case there is a breakdown and or the vehicle is to be parked at the side of road, then the triangle is to be used as pe...

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    7373 incase of emergency if you have a flat tyre reduce vehicle speed gradually keeping it is a straight line. Move cautiously off the road to safe place away from traffic. Park the vehicle on a level and firm ground. Apply parking brake & engage 1st gear. Turn on hazard warning switch. Keep advance...

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    74 incase of emergency spare wheel fitting the spare wheel back place the spare wheel on the ground below its location with outer side of the wheel rim facing upwards. Locate the retaining plate in the central hole of the spare wheel. Using the wheel spanner, the spare wheel can be raised by rotatin...

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    7575 incase of emergency spare wheel & limp home mode notice limp home mode : when water gets accumulated in water sedimenter “water in fuel indicator lamp” on instrument cluster remains on continuously. This causes the vehicle to run on “limp home mode”; there is a drastic reduction in performance ...

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    76 incase of emergency caution connect leads in the order as shown in the sketch starting the engine with jump leads starting the engine with jump leads : the engine with a discharged battery may be started by transferring electrical power from a battery in another vehicle. This may be dangerous as ...

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    7777 incase of emergency towing the vehicle tow hook location at front tow hook location at rear towing the vehicle : • for towing a vehicle, the best way is to use a wrecker. • alternatively use a rigid tow bar. • avoid using a flexible cable or rope as your vehicle may crash into the vehicle towin...

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    78 incase of emergency routine service this manual will help you to understand your vehicle. Inspection, maintenance of the vehicle should be handled by professionals only. Please be careful while personally inspecting / maintaining the vehicle as it may cause damage to the vehicle and may be unsafe...

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    7979 engine preliminary trouble shooting (these tips are given for your guidance and preliminary jobs to be done in an emergency situation. In normal case, the problems should be attended in an authorised workshop by following the repair procedures given in workshop manual) sr. No. Sr. No. Sr. No. S...

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    80 clutch & gear box preliminary trouble shooting 5. Poor pickup loose contact of connectors • get defect rectified. Blocked fuel filter • clean/replace fuel filter element clogged air filter • clean / replace the element egr malfunctioning • get checked & corrected • check for loose pipes & connect...

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    8181 axle & brake preliminary trouble shooting rear axle 1. Loss of lubricant (oil) breather hole clogged • clean the breather hole on the axle housing differential cover gasket torn • get replaced pinion oil seal damaged • get replaced 2. Differential housing overheating insufficient oil • get the ...

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    82 brakes preliminary trouble shooting 2. Spongy pedal air in the system • bleed the system 3. Brake pulling to one side oil on the lining/pad • clean the pad lining one side shoe (pad) worn • get the shoe pad replaced loose brake anchor plate • tighten the bolts wheel adjustment disturbed • adjust ...

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    8383 anti-lock braking system & steering preliminary trouble shooting anti-lock braking system (if fitted) 1. Abs warning lamp stays ‘on’ abs unit faulty • check wiring connections & no supply to abs unit battery condition. Electrical circuit problem : • check wiring harness intermittent contact, wi...

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    84 air in the system • get the air removed by bleeding the system loose pump belt • get the belt correctly adjusted electrical 1. No lights on the dash board after battery terminal got disconnected • get the battery properly turning on the ignition key battery completely dead connected • get the bat...

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    8585 faulty or poor • replace resistor block if defective connection at resistor faulty fan switch • replace switch 2. Motor operates but air flow obstruction at evaporator inlet • clean evaporator is minimum air leak • correctly seal faulty thermostat • adjust or replace thermostat 3. Insufficient ...

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    86 fuses & relays electrical maintenance ofrecido por www.Electromanuales.Com.

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    8787 fuses & relays electrical maintenance ofrecido por www.Electromanuales.Com.

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    88 bulb specification electrical maintenance bulb specification description cap type colour specification qty head lamp - halogen h4 p43t white h4 12v,55/60 w 2 parking lamp - front wedge base (w 2.1 x 9.5d) white 12v, 5w 2 front fog lamp h11 pgj 19-2 white h11 12v, 55w 2 direction indicator lamp - ...

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    8989 electrical maintenance bulb replacement procedure : 1. Make sure light stalk is in’ off’ position & bulb is not hot. 2. Lift the engine bonnet to access the headlight bulb. Bulb replacement : replacing the headlight bulb : your vehicle’s headlights have replaceable halogen bulbs. Headlight bulb...

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    90 bulb replacement electrical maintenance 3. Remove the dust cover at the back of headlamp fig.1. 4. Disconnect the electrical connector fig.2. 5. Press and release the bulb retaining spring fig.3. 6. Swing the retaining spring out to free the headlight bulb from the socket by pulling it straight b...

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    9191 bulb replacement electrical maintenance replacing reversing light lamp bulb : 1. Open the tail gate. 2. Remove the cover located on the inner side of tail gate. Fig. 4. 3. Rotate and pull out the socket with bulb to be replaced.Fig. 5. 4. Carefully remove the fused bulb from the socket by rotat...

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    92 notice vehicle care : the vehicle is subjected to many external influences such as climate, road conditions, industrial pollution and proximity to the sea. These conditions demand regular care of the vehicle body. Dirt, insects, bird droppings, oil, grease, fuel and stone chippings should be remo...

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    9393 washing & cleaning vehicle care non use maintenances : park the vehicle in covered, dry and if possible well-ventilated premises. Engage a gear. Remove the battery terminal cables (first remove the cable from the negative terminal). Make sure the hand brake is not engaged. Clean and protect the...

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    94 general precautions vehicle care periodic inspection : 1. Regularly inspect your vehicle for any damage in the paint film such as deep scratches and immediately get them repaired from an authorised service outlet, as these defects tend to accelerate corrosion. 2. I n s p e c t m u d l i n e r s f...

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    9595 general precautions vehicle care waxing : wa x i n g a n d p o l i s h i n g a recommended to maintain the gloss and wet-look appearance of your paint finish. 1. Use a good quality polish and wax for your vehicle. 2. Re-wax your vehicle when the water does not slip off the surface and collects ...

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    96 general precautions vehicle care 6. T h e a c i d c o n t e n t i n b i r d droppings may damage the n e w l y p a i n t e d f i n i s h a n d hence any bird dropping must be immediately washed off. 7. The paint finish is susceptible to damage in case petrol, brake fluid, liquid from car b a t t ...

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    9797 opening & closing the bonnet maintenance opening & closing the bonnet opening: 1. Ensure that the vehicle is in neutral gear with the parking brake applied. 2. Pull the bonnet release lever located under the right hand corner of the dash board. The bonnet will pop up slightly. 3. Raise the bonn...

  • Page 98

    98 engine compartment 1. Brake fluid reservoir 2. Clutch fluid reservoir 3. Engine oil dipstick 4. Wind shield washer container 5. Glow plug interface unit 6. Battery 7. Ecu 8. Power steering reservoir 9. Radiator pressure cap 10. Auxiliary tank 11. Engine oil filling cap 12. Service indicator 13. A...

  • Page 99

    9999 maintenance air filter, engine oil & coolant air filter : the air filter element should be periodically cleaned. Replace the air filter element with a new one, when air cleaner service indicator shows red band, even after cleaning. Always use a genuine air filter element. The air filter is loca...

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    100 engine coolant level manintenance 1. Auxiliary tank cap 2. Radiator pressure cap engine coolant level check the coolant level in the radiator auxiliary tank. It should be in between maximum & minimum lines. If the auxiliary tank is completely empty, please check the coolant level in radiator as ...

  • Page 101

    101 101 brake & steering manintenance brake fluid level : the level of the brake fluid must be between the min. & max. Marks on the side of the brake fluid container. If the level falls below the min. Mark, add recommended brake fluid. (refer chapter - fuels, coolants & lubricants) in case of spongy...

  • Page 102

    102 load conscious pressure reducing valve (lcrv) manintenance load conscious pressure reducing valve (lcrv) a lcrv is required in the brake system during severe braking. That time, most of the car weight is transferred to the front, and the front brakes do most of the braking. The rear wheels are l...

  • Page 103

    103 103 clutch fluid level & sedimenter manintenance clutch fluid level : the level of the clutch fluid must be between the min. & max. Marks on the side of the clutch fluid container. If the level falls below the min. Mark, add recommended clutch fluid. (refer chapter - fuels, coolants & lubricants...

  • Page 104

    104 filter & priming pump manintenance notice do not loosen the hp lines of dicor system for bleeding the air from fuel system. Priming pump / pear pump : this is used for priming the fuel manually after overhauling of the engine or after refitment of fuel lines or after changing either fuel filter ...

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    105 105 windshield washer & tyre manintenance notice 1 11 11 2 22 22 3 33 33 windshield washer : windshield washer fluid container is located behind the front right hand side panel and its filler neck is provided near auxiliary tank in the engine compartment. Do not add detergent or any solvent in t...

  • Page 106

    106 tyre inspection manintenance repairing a tyre/tube : mark the tyre position suitably (if original colour dot mark is not visible) with respect to valve stem hole to ensure that the tyre is refitted in the original location on the wheel rim. Ensure that balancing weights are not disturbed during ...

  • Page 107

    107 107 care for tubeless tyres & tyre rotation manintenance special care for tubeless tyres 1. While removing tyre from wheel rim and mounting it back on wheel rim, take precautions not to damage tyre bead. Use tyre removal and assembly machines. Damage or cut on tyre bead may cause gradual loss of...

  • Page 108

    108 whell alignment, balancing, catalytic converter maintenance manintenance wheel alignment : incorrect wheel alignment causes excessive and uneven tyre wear. Check wheel alignment at specified intervals. Wheel alignment values are given below : caster : 3 0 ± 30 ’ camber : 0 0 ± 10 ’ toe in : ± 1 ...

  • Page 109

    109 109 check the battery for proper electrolyte level and corrosion on the terminals. 1. Check the battery for electrolyte level against the marking on the battery outer case. 2. Check the battery terminals for corrosion (a white or yellowish powder). To remove it, cover the terminals with a soluti...

  • Page 110

    110 belt tension important technical information belt tension : check the conditions of belts on the engine. Examine the edge of the belt for cracks or fraying. Check the tension of the belt by pushing on it with your thumb for alternator belt and a.C. Compressor belt and power steering belt as show...

  • Page 111

    111 111 fuel, lubricants & coolants important technical information please use onl please use onl please use onl please use onl please use only foll y foll y foll y foll y follo o o o owing genuine oils, wing genuine oils, wing genuine oils, wing genuine oils, wing genuine oils, c c c c cool ool ool...

  • Page 112

    112 lubricants and oils : recommended lubricants conform to the following specifications : 1. Engine oil -api-ch4 + mb 228.3 or higher grade engine oil 2. Gear box oil - 75w90 gl-4 3. Power steering - atf type a, suffix a 4. Rear axle - m/grade oil sae 85w 140 gl5 angolmol ag043 oil * friction modif...

  • Page 113

    113 113 important technical information engine oil gear box oil : gear box oil : gear box oil : gear box oil : gear box oil : qty : 1.6 litres qty : 1.6 litres qty : 1.6 litres qty : 1.6 litres qty : 1.6 litres 75w90, (synthetic oil gl4) hub bearing grease : use lithium base multipurpose grease- qua...

  • Page 114

    114 important technical information oil filling & drain points gearbox (g-76) a. Oil level plug b. Drain plug engine oil drain plug rear axle (spicer) a. Oil level plug b. Drain plug engine oil filling cap ofrecido por www.Electromanuales.Com.

  • Page 115

    115 115 technical specification important technical information 1. Engine model : tata 2.2l dicor type : direct injection common rail turbo charged intercooled diesel engine no. Of cylinders : 4 inline bore / stroke : 85 mm x 96 mm capacity : 2179 cc max. Engine output : 88.3 kw (120 ps) at 4000 rpm...

  • Page 116

    116 technical specification important technical information 6. Steering type : power steering ratio : 18.2:1 steering wheel : 400 mm dia. Steering column : collapsible with tilt. Standard fitment 7. Brakes service brakes : vacuum assisted independent hydraulic brakes on front and rear wheels through...

  • Page 117

    117 117 technical specification important technical information 14.Performance max. Speed : 140 kmph max. Gradeability at rated gvw : 34% 15.Main chassis dimensions as per iso:612 in mm(nominal) (tolerances as per intere urope stvzo) wheel base : 2550 track front : 1496 track rear : 1490 overall len...

  • Page 118

    118 information at a glance - dimensions important technical information ofrecido por www.Electromanuales.Com.

  • Page 119

    119 119 locatation of aggregate number vehicle identification rear axle number (spicer) gearbox number chassis number plate on lh front door ‘b’ piller engine number engine number chassis number on frame ofrecido por www.Electromanuales.Com.

  • Page 120

    120 locatation of aggregate number vehicle identification ofrecido por www.Electromanuales.Com.

  • Page 121

    121 121 pdi service service recommendations pre- delivery inspection following jobs are to be performed at pdi. 1. Wash & clean the vehicle throughly. 2. Road test the vehicle. Check for proper functioning of engine, clutch, transmission, steering, brakes etc. 3. Check vehicle behavior : pulling to ...

  • Page 122

    122 24.Check for oil leakages in power steering circuit. 25.Check for steering wheel free play and adjustment. 26.Check functioning of all bulbs. 27.Check for proper functioning of blinkers, horn, head lamp, parking light, reverse light, wiper system, washer system etc. 28.Check headlamp alignment a...

  • Page 123

    123 123 service schedule service operations to be performed sr sr sr sr sr x 1000 km x 1000 km x 1000 km x 1000 km x 1000 km n o n o n o n o n o oper oper oper oper opera a a a ations tions tions tions tions frequency frequency frequency frequency frequency 1 - 1 . 5 1 - 1 . 5 1 - 1 . 5 1 - 1 . 5 1 ...

  • Page 124

    124 service schedule service operations to be performed 9 change vacuum hoses fotr vacuum modulator, turbocharger, egr valve & throttle valve 60,000 km x or 4 years whichever is earlier gear box gear box gear box gear box gear box 1 *change oil in gear box (first at 45,000 km, there after every 90,0...

  • Page 125

    125 125 service maintenance schedule service operations to be performed electricals electricals electricals electricals electricals 1. Check headlamp focussing & functioning of other electrical equipment 15,000 km x x x x x x x 2 check specific gravity of battery electrolyte 30,000 km x x x hv hv hv...

  • Page 126

    126 additional maintenance schedule under severe driving conditions : a.. Driving in conditions such as patrolling, taxi, pickup van, vehicle towing, with trailer towing b. Driving on dusty / sandy roads c. More than 50% (in terms of kms) driving in heavy city traffic d. Frequently operating in moun...

  • Page 127

    127 127 pdi 15,000 30,000 45,000 60,000 75,000 90,000 1,05,000 1,20,000 1,35,000 1,50,000 recommended service at km date odometer reading kms. Repair order no. Servicing dealer's signature & stamp recommended service at km date odometer reading kms. Repair order no. Servicing dealer's signature & st...

  • Page 128

    128 record of service performed recommended service at km date odometer reading kms. Repair order no. Servicing dealer's signature & stamp 3,30,000 3,45,000 3,60,000 3,75,000 3,90,000 4,05,000 4,20,000 4,35,000 4,50,000 4,65,000 4,80,000 recommended service at km date odometer reading kms. Repair or...

  • Page 129

    129 129 odometer repair servicing dealer’s date reading km order no. Particulars of repair signature & stamp chassis no. - record of repairs carried out ofrecido por www.Electromanuales.Com.

  • Page 130

    130 record of repairs carried out odometer repair servicing dealer’s date reading km order no. Particulars of repair signature & stamp chassis no. - ofrecido por www.Electromanuales.Com.