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- Owner's Manual & Service Book
TATA Motors Xenon Owner's Manual & Service Book
Summary of Xenon
Page 1
Ta ta ta ta tat t t t ta a a a a xenon xenon xenon xenon xenon owner's manual & service book mumbai pune this owner’s manual should be considered as a permanent part of the vehicle and must remain with the vehicle. Edition : ofrecido por www.Electromanuales.Com.
Page 2: A Note
2 this owner’s manual should be kept in the vehicle at all times. This book will help you to understand the vehicle better, maximise uptime of the vehicle & obtain better performance at optimum cost. The recommended routine maintenance servicing along with any running repairs that may be required, s...
Page 3: Foreword
3 dear customer, we are pleased to hand over to you a tata xenon vehicle manufactured by tata motors where quality is the watchword and major attention is paid even to minor details at all stages of manufacture. Please carefully read this book, it helps you to know your vehicle better, to ensure you...
Page 4: Contents
4 contents getting started key & door lock 50 child lock 51 seats, seat adjustments & seat belts 52 steering wheel adjustment 56 driving checks before driving 57 safety checks 58 fuel saving tips 59 starting & stopping the engine 61 gear shifting 62 braking 66 driving in adverse conditions 67 incase...
Page 5: Contents
5 contents windshield washer & tyre 98 repair of tyre / tube 99 tyre rotation 100 wheel alignment, balancing & catalytic converter maintenance 101 battery 102 important technical information fuel, lubricants & coolants 103 oil filling & drain points 106 technical specification 107 information at a g...
Page 6: Know Your Xenon
6 tata xenon is a versatile vehicle. It incorporates well known and proven features of tata motors precision and advanced technology. Easy maneuverability and economic life cycle cost make this vehicle ideal for urban and rural areas for operation as pick-up truck, delivery van, service van, etc. Ta...
Page 7: Know Your Xenon
7 know your xenon other features like vacuum assisted independent hydraulic brakes on front and rear wheels through tandem master cylinder and tandem booster. Also ventilated front brake discs with twin port calipers provides better braking efficiency and greater safety. Telescopic shock absorbers a...
Page 8: Know Your Xenon
8 know your xenon warranty - terms & conditions we warrant each tata xenon vehicles & parts thereof manufactured by us to be free from defect in material and workmanship, subject to the following terms & conditions : 1. This warranty shall be for 24 months or 75000 kms, whichever is earlier from the...
Page 9: Know Your Xenon
9 know your xenon warranty - terms & conditions storage of the vehicle. This warranty shall not apply to normal maintenance services viz. Oils & fluid changes, head lamps focussing, fastener retightening, wheel balancing, tyre rotation, adjustment of valve clearance, fuel timing, ignition timing and...
Page 10: Know Your Xenon
10 know your xenon environmental care tata motors is committed to producing vehicles using environmentally sustainable technologies. A number of features have been incorporated in tata vehicles which have been designed to ensure environmental compatibility throughout their life cycle. We would like ...
Page 11: Know Your Xenon
11 know your xenon environmental care • ensure that fuel filters, oil filter etc. Are replaced at recommended intervals. • do not pour used oils or coolants into sewage drains, garden soil or open streams. Dispose used filters and batteries in compliance with local laws. • it is not recommended that...
Page 12: Xenon At A Glance
12 xenon at a glance driving controls 1. Air vents 2. Instrument cluster 3. Steering wheel 4. Side air vents 5. Horn pad 6. Accelerator pedal 7. Brake pedal 8. Clutch pedal 9. Music system 10. Ash tray 11. Parking brake 12. Power window switches 13. Cup holder 14. Gear shift lever 15. Cigarette ligh...
Page 13: Xenon At A Glance
13 instrument cluster xenon at a glance 1 2 3 4 5 6 7 8 10 11 12 11 15 14 13 16 18 17 27 21 9 25 24 instrument cluster 20 19 22 26 23 ofrecido por www.Electromanuales.Com.
Page 14: Xenon At A Glance
14 instrument cluster 1. Front fog lamp indicator (green) 2. ‘check engine’ indicator (red) 3. Door open indicator (red) 4. High water level indicator in sedimenter (amber) 5. 4wd low (for 4x4 vehicles only) (green) 6. 4wd high (for 4x4 vehicles only) (green) 7. Rear fog lamp indicator (amber) 8. Mi...
Page 15: Xenon At A Glance
15 instrument cluster front fog lamp indicator (provision): this symbol (green coloured) lights up when the front fog lamps are switched ‘on’ check engine indicator: this indicates engine condition, when a malfunctioning occurs in the engine or ems (engine management system) . It remains “off” in “i...
Page 16: Xenon At A Glance
16 caution caution caution caution caution instrument cluster xenon at a glance cluster flashes along with external indicator lights as selected. High beam indicator: symbol lights up when the headlamp high beam is ‘on’. Low oil pressure indicator: when the ignition key is turned to the ‘ign’ positi...
Page 17: Xenon At A Glance
17 instrument cluster xenon at a glance odometer, trip meter and illumination intensity control on instrument panel (lcd): the instrument panel has an lcd to display the following : main odometer (non- resettable) - counts up to 999999 kms trip meter a (resettable) - counts up to 1999.9 kms trip met...
Page 18: Xenon At A Glance
18 instrument cluster xenon at a glance hazard warning: this can be operated without ignition ‘on’. Press the hazard warning switch (red knob) on the centre of the dash board, all turn indicator lights will flash simultaneously to warn the other road users about any hazardous condition of the car. P...
Page 19: Xenon At A Glance
19 instrument cluster rpm meter: the meter indicates engine speed in revolutions per minute (rpm) change gears at appropriate engine rpm and vehicle speed to get optimum fuel economy. The permitted engine rpm upper limit is the start of red zone on the dial. Fuel gauge: the fuel gauge indicates the ...
Page 20: Xenon At A Glance
20 notice lock: you can insert or remove the key only in this position. The steering column is locked when the key is removed. Warning do not remove the key while driving. It will lock the steering and can cause loss of control. Remove the key only when the vehicle is parked. Acc: by turning key to ...
Page 21: Xenon At A Glance
21 combi switch xenon at a glance ofrecido por www.Electromanuales.Com.
Page 22: Xenon At A Glance
22 combi switch xenon at a glance wiper control switch lever - left the selector knob is used for the operation of front & rear fog lamp. Lights control switch lever - right rotate selector knob to set delay timing for intermittent wipe after wash function is activated then there will be three wipes...
Page 23: Xenon At A Glance
23 front fog lamp selector switch: rotate the selector switch clock wise to switch on the front for lamp. Front fog lamps are operative only when the head lights are switched on. Rotate the selector switch to same direction to switch off the front fog lamp. Rear fog lamp selector switch: rotate the ...
Page 24: Xenon At A Glance
24 head lamp leveling switch: a motorized head lamp leveling arrangement with the setting knob at the dash board is provided on the centre console. As and when required, head lamp leveling. Setting is done by rotating the knob to select one of the 3 levels marked on the knob depending upon the loadi...
Page 25: Xenon At A Glance
25 transfer case switch xenon at a glance transfer case electric shift switch location transfer case electric shift switch electrical demisting switch (if fitted) : rear window & outer rear view mirrors are provided with electrical demisting switch for better vision. Transfer case electric shift swi...
Page 26: Xenon At A Glance
26 xenon at a glance music system, clock & antenna speaker location on front door antenna: the antenna is located over the roof. Music system (if fitted) : a provision has been made on all models for fitment of a music system on the facia & for the installation of speakers is made on all doors. Anal...
Page 27: Xenon At A Glance
27 heating, ventilation & air conditioning (hvac) xenon at a glance air flow pattern central air vents ( towards face) towards foot board side air vents tow ards foot board side air vents demisting vents (towards windscreen) demisting vents (towards windscreen) ofrecido por www.Electromanuales.Com.
Page 28: Xenon At A Glance
28 a. Temperature-control knob : the air temperature in the vehicle can be controlled by operating the temperature control knob (a) at the left-hand side of the control panel. The temperature can be increased by rotating the knob towards the red segment and decreased by rotating it towards the blue ...
Page 29: Xenon At A Glance
29 heating, ventilation & air conditioning (hvac) d. A. C. On / off switch : the a.C. Can be switched ‘on’ by pressing the switch (d) on the a.C. Control panel provided the blower is ‘on’ and the engine is running. The indicator lamp will show that the a.C. Is ‘on’. Indicator e. Recirculation / fres...
Page 30: Xenon At A Glance
30 normal heating : (for vehicles fitted with hvac & heating system only) knob ‘a’ - suitable temperature position knob ‘b’ - suitable blower speed knob ‘c’ - towards face & feet a.C. - off air circulation switch - fresh quick heating : all settings as explained before except air circulation switch ...
Page 31: Xenon At A Glance
31 defrosting : (for vehicles fitted with hvac unit & hd) in low temperature areas, to clear frost formation outside the windshield glass, this setting is used. First start the engine and accelerate to warm up. Knob 'a' - maximum hot position knob 'b' - very high knob 'c' - towards windshield switch...
Page 32: Xenon At A Glance
32 roof grab handle : these are provided on all seats except driver seat. This helps in comfortable positioning of passengers during journey. Cigarette lighter: with ignition switch in ‘acc’ position, press the cigarette lighter fully in. When heated to specified temperature it pops out. Take the li...
Page 33: Xenon At A Glance
33 head lamp: head lamps are clear lens type having multi focal reflector and are provided with h4 halogen bulbs with double filament for providing straight ahead illumination of the road for the long distance or dip beam which illuminates the road immediately ahead for short distance visibility. It...
Page 34: Xenon At A Glance
34 high mounted stop lamp: high mounted stop lamp is provided on the tail gate, and it glows whenever foot brake is applied. Registration plate lamps: two concealed lamps are provided for illumination of the rear registration number plate. 1. High mounted stop lamp 2. Registration plate lamps door l...
Page 35: Xenon At A Glance
35 front interior light with reading lamps: interior roof lighting and reading lamps with inbuilt switches are provided on the roof near the rear view mirror. The central rectangular switch has three positions: on - the lamp will come ‘on’ as long as switch is in this position. Door - in this positi...
Page 36: Xenon At A Glance
36 sun visors: two adjustable sun visors are provided inside the cab above the windshield to prevent sun glare. Lower the lower the sun visors to protect the eyes from bright sunlight. The sun visors can also be moved sideways towards the door. Sun visor & mirrors xenon at a glance 1. Sunvisor 2. Va...
Page 37: Xenon At A Glance
37 outer rear view mirror: motorised rear view mirrors are fitted on both front doors and can be adjusted to the desired position with the help of a switch provided on the driver side door. The switch facilitates the driver to adjust the mirrors without lowering the window glasses and without moving...
Page 38: Xenon At A Glance
38 glove box: the glove box is located on the dash board in front of the co-driver’s seat. The glove box can be locked with the ignition key. Cup holder , coin holder and ash tray : these are provided for your convenience. Utility pocket/box: utility pocket is provided to the door to keep magazines/...
Page 39: Xenon At A Glance
39 xenon at a glance window glass power windows : the windows glasses are electrically operated. Each door has a switch that controls its window. Turn the ignition key to ‘acc’ and operate the switch to raise or lower the window. To open the windows: driver and co-driver windows are provided with si...
Page 40: Xenon At A Glance
40 fuel tank flap opening: the fuel flap is located on the left rear side of the vehicle. The fuel flap can be opened by pulling the opening lever located at the right hand side of the driver seat. Warning fuel vapour is extremely hazardous. Always stop the engine before refueling and never refuel n...
Page 41: Xenon At A Glance
41 xenon at a glance gear shift lever & parking brake parking brake : 1. Parking brake lever 2. Release button a. Parking brake released condition b. Parking brake applied condition notice gearshift lever & shifting pattern: the gearshift lever is mounted on the centre console between the two front ...
Page 42: Xenon At A Glance
42 anti theft/ immobiliser and keyless entry system : this system is essentially an anti- theft security system, which has a keyless operation for door unlock/ lock. It immobilizes the vehicle by disabling starter motor, ignition and fuel supply in case of unauthorised entry. The system consists of ...
Page 43: Xenon At A Glance
43 description of modes and usage of "remote" arm mode: used to lock the vehicle from distant place (do not use mech. Key). Press "lock" on user remote. Q additional/ new remote can be added. Stolen remote can be disabled. (refer learning additional remote/unlearning lost remote). Modes of the syste...
Page 44: Xenon At A Glance
44 anti theft / immobiliser and keyless entry system (if fitted) xenon at a glance unlock/ disarm mode : used to unlock the vehicle from distant place. (do not use mechanical key) press ‘unlock’ on user remote. Q gives one flash on turn indicators. Q unlocks drivers door (press ‘unlock’ again to unl...
Page 45: Xenon At A Glance
45 anti theft / immobiliser and keyless entry system (if fitted) xenon at a glance the vehicle cannot be driven. Press unlock to disarm the vehicle. Car seek : it is used to find the vehicle. Press ‘lock’ on user remote when the vehicle is locked. (operating range 7.5 meters) q gives three flashes o...
Page 46: Xenon At A Glance
46 emergency disarming procedure : this procedure is applicable in case of lost remote & system in armed / auto armed / immobilised state i.E. Cluster led is blinking 1. Enter the vehicle by opening the door through physical key & close the door. In case the vehicle is in armed condition, the system...
Page 47: Xenon At A Glance
47 14. The vehicle can be cranked and driven. Learning of new remote : this procedure is applicable in case of lost remote and system in armed / auto armed / immobilised state i.E. Cluster led is blinking. Step 1-12 mentioned above, should be completed successfully and then follow steps 1,2 below, w...
Page 48: Xenon At A Glance
48 xenon at a glance anti theft / immobiliser and keyless entry system (if fitted) 7. The user has to enter the existing secret number. The user must count number of led flashes and turn the ignition switch on as soon as the count matches the “1 st ” digit of the existing secret code. The led will n...
Page 49: Xenon At A Glance
49 xenon at a glance anti theft / immobiliser and keyless entry system (if fitted) remote - battery replacement (replace every year for normal use) 1 . Place the remote button-side facing down and remove screws. 2 . Change the battery with golden power battery gp 23a or equivalent (eg:- duracell ms2...
Page 50: Getting Started
50 keys & door lock getting started keys: the key operates all locks and ignition switch. A code number is stamped on the plate attached to the key set. Detach this plate and store at safe place (not in the vehicle). This reference number is necessary while getting duplicate keys from your authorise...
Page 51: Getting Started
51 opening the doors from inside : all doors can be opened from inside. To open pull the door opening lever / latch. Tail gate locking / unlocking: to open the tail gate pull the swing handle outwards, and just by closing the tail gate to its original position, it gets self locks. Door lock & child ...
Page 52: Getting Started
52 seat, seat adjustments & seat belts getting started seats : bucket type seats are provided with a position lever, lumber support and recliner handle knob. 1. Seat back recliner and seat position lever :to change the seat back angle, lean forward slightly and raise the lever ( 1 ).Then lean back t...
Page 53: Getting Started
53 seat belts getting started fastening of seat belts seat belt it is a mandatory requirement that seat belts be used and correctly adjusted. It is strongly advised that driver and all passengers wear seat belts, while traveling. Belts are designed to afford a substantial measure of restraint to the...
Page 54: Getting Started
54 seat belts getting started adjustment of seat belts - lap / sash belts : after fastening seat belt, remove slackness from lap portion of belt so that it fits snugly, by grasping sash part of the belt and pulling it gently towards your shoulder. Inertia reel will then take up the slack, allowing s...
Page 55: Getting Started
55 warning q seat belts are designed to bear upon bony structure of the body, and should be worn low across the front of pelvis or the pelvis, chest and shoulders, as applicable; wearing the lap section of the belt across the abdominal area must be avoided. Seat belts getting started baby or small c...
Page 56: Getting Started
56 steering wheel adjustment getting started steering wheel position adjustment : you can adjust the steering wheel to suit your driving position. Adjust the steering wheel position as follows before you start driving. Q adjust the seat to a comfortable position. Q the lever to tilt the steering whe...
Page 57: Driving
57 before driving, please ensure to check : (refer maintenance section ) 1. Tyre pressure 2. Coolant level 3. Engine oil level 4. Brake fluid level 5. Clutch fluid level 6. Water in windshield washer reservoir 7. Power steering oil level 8. Battery electrolyte level 9. Fuel level adjust 1. Front sea...
Page 58: Driving
58 windshield washer : always keep windshield glass clean to avoid any distraction in visibility. Ensure proper working of wipers and condition of wiper blade. Ensure that windshield washer reservoir is full. Do not operate wiper alone when the windshield glass is dry this would damage the windshiel...
Page 59: Driving
59 seat belt : seat-belts are life saving equipment, use of seat-belts reduces the chance of injury and severity of injury in case of an accident. It is strongly recommended that all vehicle occupants should always wear seat-belts, while vehicle is in motion. Influence of vehicle alcohol : avoid dri...
Page 60: Driving
60 instructions to improve fuel economy : your vehicle's fuel economy is mainly dependent on your style of driving. To operate your vehicle as economically as possible, use the following driving suggestions. Avoid excessive idling : stop the engine and start it again, if you have to wait for more th...
Page 61: Driving
61 starting the engine : before starting 1. Apply parking brake. 2. Ensure gear lever is in neutral. A. Insert the key in steering and ignition lock and turn it to ‘on’ position. B. Press the clutch pedal fully. C. Now crank the engine. D. If the engine does not start turn the key to off position an...
Page 62: Driving
62 vehicle speed during up shift gear 2h/4h 4l km/hr km/hr 1-2 2-3 3-4 4-5 25 10 45 18 75 30 100 40 vehicle speed during down shift gear 2h/4h 4l km/hr km/hr 2-1 3-2 4-3 5-4 15 6 25 10 45 18 65 (60)* 26 (24)* gear change speeds during downshift : starting, stopping the engine driving before shifting...
Page 63: Driving
63 2h - rear wheel drive 4h - four wheel drive (high) 4l - four wheel drive (low) transfer case (for 4 x 4 vehicles) transfer case allows driver to select 2 or 4 wheel drive operation. Your vehicle is fitted with 2 speed, part time electric transfer case. Transfer case selector switch : this switch ...
Page 64: Driving
64 driving gear shifting (4x4) transmitted engine torque and vehicle speed remain the same as in 2h. However, when you shift to 4l mode, engine torque is multiplied and vehicle moves at low speed in the same gears with increased traction. 4l mode is provided for negotiating sharp gradients or drivin...
Page 65: Driving
65 warning q do not use 4h or 4l modes continuously on dry and hard surfaced road except for checking operation. It can cause extensive damage to transmission & tyres. Q with ignition ‘on’ 4h & 4l indicator lamp on panel should glow for a few seconds only and then go off. Continuous illumination of ...
Page 66: Driving
66 driving braking brakes : the brake system on this vehicle is an advanced vacuum assisted hydraulic brake system, equipped with: q brake booster : this assists the driver in braking with an ergonomic pedal force on brake pedal; q tandem master cylinder, for fail safe braking. Q twin pot calipers, ...
Page 67: Driving
67 driving in adverse conditions driving driving through water : never venture to drive through water when it flows over guard rails. The engine may be seriously damaged, if attempting a deep water crossing. If the situation demands that you have to drive through water then; q keep engine in fast id...
Page 68: Driving
68 driving in adverse conditions driving use side indicators for lane change or turning. Q put on the hazard warning switch in cases of hazardous parking or if your vehicle is disabled to warn the passing traffic. Climbing sharp gradients on loose surfaces : select gear to suit gradient gear. Apply ...
Page 69: Incase of Emergency
69 incase of emergency jack location, warning triangle & flat tyre replacement advance warning triangle : there is an advanced warning triangle provided with your vehicle. In case there is a breakdown and the vehicle is parked at the side of the road, then the triangle is to be used as per instructi...
Page 70: Incase of Emergency
70 incase of emergency 3) take out ‘tool kit & jack’ from vehicle which is kept at the rear of the cab below the rear passenger seat (for crew cab). 4) rotate jack lever and take out jack. 8) remove wheel cover (if fitted) and loosen the wheel nuts of flat tyre (do not remove the nuts at this stage)...
Page 71: Incase of Emergency
71 spare wheel incase of emergency spare wheel carrier removal and fitment procedure removal of wheel : a. Remove the nut which is on the long bolt beneath the wheel rim of the spare wheel. B. Insert the spare wheel carrier spanner through the spare wheel access hole on the load body at the rear and...
Page 72: Incase of Emergency
72 spare wheel & limp home mode incase of emergency limp home mode : when water gets accumulated in water sedimenter “water in fuel indicator lamp” on instrument cluster remains on continuously. This causes the vehicle to run on “limp home mode”; there is a drastic reduction in performance of the ve...
Page 73: Incase of Emergency
73 connect leads in the order as shown in the sketch : starting the engine with jump leads incase of emergency starting the engine with jump leads : the engine with a discharged battery may be started by transferring electrical power from a battery in another vehicle. Due care must be taken as any d...
Page 74: Incase of Emergency
74 towing the vehicle two hook location at front two hook location at rear incase of emergency towing the vehicle : q for towing a vehicle, the best way is to use a towing operator. Q alternatively use a rigid tow bar. Q avoid using a flexible cable or rope as your vehicle may crash into the vehicle...
Page 75: Incase of Emergency
75 incase of emergency routine service be extremely careful to prevent injury to yourself and others and damage to your vehicle when using this manual for inspection and maintenance. The ignition and fuel systems are highly important in view of emission control and for efficient engine operation. Si...
Page 76: Preliminary Trouble Shooting
76 engine preliminary trouble shooting these tips are given for your guidance. Such preliminary jobs are to be carried out in an emergency. In normal cases the problems should be attended to in an authorised tata workshop by following the repair procedures given in the workshop manual. Problem obser...
Page 77: Preliminary Trouble Shooting
77 engine preliminary trouble shooting problem observed probable cause action to be taken electric fan not working q get defect rectified high delivery pressure in a.C. Q get defect rectified refrigerant circuit radiator fins clogged q clean it radiator water passage clogged q get it rectified therm...
Page 78: Preliminary Trouble Shooting
78 clutch & brake preliminary trouble shooting problem observed probable cause action to be taken clutch 1. Clutch slipping improper pedal travel q adjust pedal travel oil on clutch disc q clean or replace disc 2. Noisy clutch pressure plate & diaphragm q contact authorised service spring rattling o...
Page 79: Preliminary Trouble Shooting
79 brakes & steering preliminary trouble shooting problem observed probable cause action to be taken 2. Brake pulling to one side oil on the brake lining q clean the brake lining one side shoe/pad worn q get the shoe/pad replaced loose brake anchor plate q tighten the bolts one side brake pipe clogg...
Page 80: Preliminary Trouble Shooting
80 electrical & suspension preliminary trouble shooting problem observed probable cause action to be taken electrical 1. Battery charge & engine oil battery terminal loose or q check connections pressure lamp in cluster not disconnected operating when key is in 'ign' battery completely dead q get th...
Page 81: Preliminary Trouble Shooting
81 suspension preliminary trouble shooting problem observed probable cause action to be taken wobbly wheel or tyre q replace wheel or tyre defective tyre q replace tyre hub play not proper q adjust hub play brake grabbing q check and rectify excessive braking q modify driving habit 2. Abnormal noise...
Page 82: Electrical Maintenance
82 fuses & relays electrical maintenance 1. Fuse & relay box 2. Maxifuse box 2 1 cabin fuse box maxifuse box ofrecido por www.Electromanuales.Com.
Page 83: Electrical Maintenance
83 fuses & relays electrical maintenance fuses & rela y box ofrecido por www.Electromanuales.Com.
Page 84: Electrical Maintenance
84 bulb specification : description location cap type specification qty headlights (halogen ii4) head lamp p43t 12v 60/55w 2 front direction indicator front bau 15s 12v 21w 2 side repeater indicator side w2.1x9.5d 12v 21w 2 tail lamp rear direction indicator rear ba15s 12v 21w 2 stop light tail lamp...
Page 85: Electrical Maintenance
85 the headlamps are provided with halogen lamp and leveling device with single fitment for providing straight ahead illumination of the road for long distance or a dip beam which illuminates the road immediately ahead for short distance visibility. Use dip beam to avoid inconvenience /blinding the ...
Page 86: Electrical Maintenance
86 bulb replacement electrical maintenance when replacing the headlamps bulb, handle it by gripping the cap. Protect the glass from contacts with your skin or hard object. If you touch the glass, clean it with spirit & clean cloth. After replacement of the bulb in any emergency get the head lamp adj...
Page 87: Vehicle Care
87 washing & cleaning vehicle care solvents that remove the top layer of the finish coat. Polish your vehicle, if the finish does not regain its original shine after using wax. Cleaning of carpets : vacuum clean the carpet regularly to remove dirt. Dirt will make the carpet wear out faster. Periodic...
Page 88: Vehicle Care
88 washing & cleaning vehicle care this will remove the haze that builds up on the inside of windows. Use a soft cloth or paper towels to clean all glass and plastic surfaces. Maintaining the vehicle when not in extended use : park the vehicle in covered, dry and if possible well-ventilated premises...
Page 89: Vehicle Care
89 general precautions vehicle care scratches and hence always use a soft cloth and clean water while wiping your vehicle. 3. Always keep your vehicle parked in a well ventilated shade. Exposure to heat with entrapped moisture promotes corrosion. 4. Avoid driving on gravel roads, as the possibility ...
Page 90: Maintenance
90 maintenance opening & closing the bonnet opening : 1. Ensure that the vehicle is in neutral gear with the parking brake applied. 2. Pull the bonnet release lever located under the right hand corner of the dash board. The bonnet will pop up slightly. 3. Raise the bonnet slightly and with your fing...
Page 91: Maintenance
91 maintenance engine compartment engine compartment ( 2.2l dicor) 1. Brake fluid reservoir 2. Engine oil filling cap 3. Clutch fluid reservoir 4. Engine oil dipstick 5. Power steering reservoir 6. Fuse box 7. E.C.U. 8. Fuse box / relay 9. Battery 10. Radiator cap 11. Auxiliary tank 12. Wind shield ...
Page 92: Manintenance
92 air filter : air filter & engine oil manintenance 1. Engine oil filling cap 2. Dip stick engine oil level checking : warm up the engine to normal operating temperature. Turn it off and wait 5 minutes for the oil to return to the oil pan be sure the vehicle is on a level surface. Pull out the dips...
Page 93: Maintenance
93 engine coolant & brake fluid maintenance engine coolant level : 1. Engine coolant filling cap 2. Radiator cap the coolant level is visible through the translucent reservoir. It should be between max. & min. Marks. If it seems less, add premixed coolant into the auxiliary tank upto the max. Mark. ...
Page 94: Manintenance
94 power steering reservoir : caution 1. Do not allow brake fluid to make contact with the skin or eyes. 2. Do not allow brake fluid to splash or spill on the paint surface as it will damage the paint. In case of spillage, wipe it off immediately. Popwer steering fluid manintenance the level of the ...
Page 95: Maintenance
95 load conscious pressure reducing valve maintenance load conscious pressure reducing valve (lcrv) : a lcrv is required in the brake system during severe braking. That time, most of the car weight is transferred to the front, and the front brakes do most of the braking. The rear wheels are left wit...
Page 96: Maintenance
96 clutch fluid & fuel sedimenter maintenance clutch fluid level : water draining from sedimenter clutch fluid container the level of the clutch fluid must be between the min. & max. Marks on the side of the clutch fluid container. If the level falls below the min. Mark, add recommended clutch fluid...
Page 97: Maintenance
97 fuel filters & priming / pear pump maintenance fuel filters : fuel filter fuel filter separates dust particles from the fuel & allows clean fuel in to the common rail system. It also separates & stores water. Priming pump / pear pump : priming / pear pump this is used for priming the fuel manuall...
Page 98: Maintenance
98 windshield washer & tyres maintenance windshield washer : windshield washer fluid container is located behind the front right hand side panel and its filler neck is provided near auxiliary tank in the engine compartment. Notice do not add detergent or any solvent in the windshield washing water. ...
Page 99: Maintenance
99 tyres caution every time you check inflation pressure, you should also examine tyres for damage, foreign objects & wear. Recommended tyre pressures : for 4x2 vehicle caution q bumps or bulges in the tread or the side of the tyre. Replace the tyre if you find either of these conditions. Q cuts, sp...
Page 100: Maintenance
100 special care for tubeless tyres : (if fitted) 1. While removing tyre from wheel rim and mounting it back on wheel rim, take precautions not to damage tyre bead. Use tyre removal and assembly machines. Damage or cut on tyre bead may cause gradual loss of air and deflation of tyre. 2. Do not scrat...
Page 101: Maintenance
101 wheel alignment, balancing, catalytic converter maintenance maintenance wheel alignment : incorrect wheel alignment causes excessive and uneven tyre wear. Check wheel alignment at specified intervals. Wheel alignment values are given below : caster : 3 0 ± 30 ’ camber : 0 0 ± 30 ’ toe in : 2 to ...
Page 102: Maintenance
102 check the battery for proper electrolyte level and corrosion on the terminals. 1. Check the battery for electrolyte level against the marking on the battery outer case. 2. Check the battery terminals for corrosion (a white or yellowish powder). To remove it, cover the terminals with a solution o...
Page 103
103 fuel, lubricants & coolants important technical information item specification company & brand qty engine oil 15w40 api ch4 castrol - castrol gtx (diesel) +mb 228.3 hpcl - hp dieselino (t)ch4 7.5 litres exxon mobil - mobil super 1000 tm 15w/40 coolant class-ii/jis k2234 sunstar - golden cruiser ...
Page 104
104 notice warning fuel : high speed diesel conforming to is1460 or en 590 or equivalent is recommended to be used as fuel. At very low temperatures fluidity of diesel may slow due to paraffin separation. It is therefore necessary to mix supplementary fuel with summer or winter grade diesel. The sup...
Page 105
105 important technical information engine oil engine oil : recommended grade of engine oil confirming to multi grade oil 15w40 api ch4 and mb 228.3 specifications & range of ambient temperature at which these can be used are as follows : ambient temperature upto deg. C engine oil grade -10 & above ...
Page 106
106 important technical information rear axle (spicer) a. Oil level plug b. Drain plug transfer case (4x4 vehicles) a. Oil level plug, b. Drain plug gear box (g-76) a. Oil level plug, b. Drain plug oil filling & drain points front live axle (4x4) (spicer) a. Oil level plug, b. Drain plug engine (2.2...
Page 107
107 technical specification important technical information 1. Engine : model : tata 2.2l dicor bs-iii type : direct injection common rail turbo charged intercooled diesel engine no. Of cylinders : 4 inline bore / stroke : 85 mm x 96 mm capacity : 2179 cc max. Engine output : 103 kw (140 ps) at 4000...
Page 108
108 technical specification important technical information load conscious : provided for rear brakes pressure reducing valve parking brake : cable operated mechanical linkages acting on rear wheels. 10. Frame type : ladder type cranked frame with boxed section long members & welded cross members. D...
Page 109
109 technical specification important technical information 215/75 r 16 tubeless tyre (for 4x4) unladen: front 44 psi (300kpa) rear 44 psi (300 kpa) laden: front 44 psi (300 kpa) rear 50 psi (350 kpa) wheel rims : 5.5 j x 16 (premium versions - alloy wheel rim ; economy versions- steel wheel rim). W...
Page 110
110 information at a glance - dimensions important technical information dimensions - tata xenon crew cab wheel base : 3150 track front : 1571 track rear : 1571 overall length : 5125 max. Width : 1860 front overhang : 870 rear overhang : 1105 overall height (unladen / laden) : 1765 / 1730 minimum tu...
Page 111: Vehicle Identification
111 location of aggregate number vehicle identification gearbox number (g-76) chassis number plate on tie member vehicle identification number (vin) on frame transfercase number plate (4x4) engine number punch location vehicle identification number ofrecido por www.Electromanuales.Com.
Page 112: Vehicle Identification
112 location of aggregate number vehicle identification rear axle number (spicer) front live axle number (4x4) ofrecido por www.Electromanuales.Com.
Page 113: Pdi Service
113 pdi service service recommendations pre- delivery inspection : following jobs are to be performed at pdi : 1. Wash & clean the vehicle thoroughly. 2. Road test the vehicle. Check for proper functioning of engine, clutch, transmission aggre-gates, steering, brakes etc. 3. Check vehicle behaviour ...
Page 114: Pdi Service
114 24. Check for oil leakages in power steering circuit. 25. Check for steering wheel free play. 26.Check functioning of all bulbs. 27.Check for proper functioning of blinkers, horn, head lamp, parking light, reverse light, wiper system, washer system etc. 28.Check headlamp alignment and adjust if ...
Page 115: Service Schedule
115 1. The vehicle has been built to give you thousands of kilometers of economical and trouble-free performance. This is however, possible only if this vehicle is systematically maintained and operated strictly according to the instructions contained in this book. 2. The free services should be ava...
Page 116: Service Schedule
116 failure to carry out the services listed in this book can cause considerable damage to the vehicle and inconvenience to you. It is, therefore, in your own interest to take your vehicle to one of our authorised dealer’s, tasc’s, tasp’s, workshop for servicing. 7. All our authorised dealer’s/tasc’...
Page 117: Service Schedule
117 service schedule service operations to be performed by customer 1 check engine oil level in sump, top up, if necessary. Daily 2 check coolant level in auxiliary tank, top-up, if necessary with mixture daily of clean soft water and recommended anti-freeze additive in specified ratio. 3 check and ...
Page 118: Service Schedule
118 service schedule service operations to be performed by customer 11 check exhaust system & exhaust gas recirculation (egr) system. Get it rectified, monthly if necessary. 12 tyre rotation 15,000 km 13 wash the vehicle & clean the condenser with compressed air. As required 14 check air filter serv...
Page 119: Service Maintenance Schedule
119 service maintenance schedule service operations to be performed at workshop general 1 wash the vehicle & clean the condenser with compressed air every service x x x x x x x x x 2 check & top up fluids if required: coolant, brake / clutch every service x x x x x x x x x fluid, battery electrolyte...
Page 120: Service Maintenance Schedule
120 service maintenance schedule service operations to be performed at workshop operation frequency 1- 5 15 30 45 60 75 90 105 1.5 x 1000 6 change coolant in the cooling system 60,000 km x or 2 years whichever is earlier 7 change sedimenter / water separator 1,05,000 km x 8 change timing belt & timi...
Page 121: Service Maintenance Schedule
121 service maintenance schedule service operations to be performed at workshop operation frequency 1- 5 15 30 45 60 75 90 105 1.5 x 1000 suspension & steering 1 grease idler arm (seal type idler arm)& leaf springs shackle 15,000 km x x x x x x x 2 check wheel alignment & balancing, chassis height &...
Page 122: Service Maintenance Schedule
122 service maintenance schedule service operations to be performed at workshop operation frequency 1- 5 15 30 45 60 75 90 105 1.5 x 1000 hvac 1 check the hvac system for satisfactory performance & attend every service x x x x x x x x x if required wheels & tyres 1 tyre rotation 15,000 km x x x x x ...
Page 123: Service Maintenance Schedule
123 service maintenance schedule service operations to be performed at workshop additional maintenance schedule under severe driving conditions : a.. Driving in conditions such as patrolling, taxi, pickup van, vehicle towing, with trailer towing b. Driving on dusty / sandy roads c. More than 50% (in...
Page 124: Record of Service Performed
124 124 pdi 1500 5500 15,000 30,000 45,000 60,000 75,000 90,000 105,000 120,000 recommended service at km date odometer reading kms. Repair order no. Servicing dealer's signature & stamp 135,000 150,000 165,000 180,000 195,000 210,000 225,000 240,000 255,000 270,000 285,000 recommended service at km...
Page 125: Record of Service Performed
125 125 record of service performed 300,000 315,000 330,000 345,000 360,000 375,000 390,000 405,000 420,000 435,000 450,000 465,000 480,000 495,000 510,000 525,000 540,000 555,000 570,000 585,000 600,000 recommended service at km date odometer reading kms. Repair order no. Servicing dealer's signatu...
Page 126
126 126 record of repairs carried out chassis no. - date odometer reading kms repair order no. Servicing dealer’s signature & stamp particulars of repair ofrecido por www.Electromanuales.Com.
Page 127
127 record of repairs carried out chassis no. - date odometer reading kms repair order no. Servicing dealer’s signature & stamp particulars of repair ofrecido por www.Electromanuales.Com.
Page 128
128 record of repairs carried out chassis no. - date odometer reading kms repair order no. Servicing dealer’s signature & stamp particulars of repair ofrecido por www.Electromanuales.Com.
Page 129: Pdi
129 t t t t ta aa aata xenon ta xenon ta xenon ta xenon ta xenon t t t t ta aa aata xenon ta xenon ta xenon ta xenon ta xenon t t t t ta aa aata xenon ta xenon ta xenon ta xenon ta xenon t t t t ta aa aata xenon ta xenon ta xenon ta xenon ta xenon 1 free labour l - 3 free labour l - pdi free labour ...
Page 130
130 ofrecido por www.Electromanuales.Com.
Page 131
131 4 44 44 free free free free free labour labour labour labour labour l - l - l - l - l - 5 55 55 free free free free free labour labour labour labour labour l - l - l - l - l - tttttaaaaata sumo g ta sumo g ta sumo g ta sumo g ta sumo grrrrrande ande ande ande ande chassis no. ......................
Page 132
132 ofrecido por www.Electromanuales.Com.