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  5. Owner's Manual

TATA Motors Zest Owner's Manual

Summary of Zest

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    1 owner's manual passenger vehicle business unit (pvbu) • mumbai • pune •.

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    2 • this manual explains important features and instructions intended to assist you in gaining maximum use and satisfaction. Therefore, always keep this in the vehicle for ready reference. • all information, illustrations and specifications contained in this manual are based on the latest product in...

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    3 dear customer, welcome to the tata motors family. We congratulate you on the purchase of your new vehicle and are privileged to have you as our valued customer. Your selection of our product exhibits the trust you have in us. This manual will familiarize you with operational, maintenance and safet...

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    4 dear customer, in our constant endeavour to provide assistance and complete service backup, tata motors has established an all india customer assistance centre. In case you have a query regarding any aspect of your vehicle, our customer assistance centre will be glad to assist you on our toll free...

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    5 contents 1 safety & security 01 important safety notes 9 safety guidelines 9 seat belts 10 child restraint system 13 child lock 17 anti-theft device - immobilizer 18 supplemental restraint system - air bags 20 anti-lock braking system 22 electronic brake force distribution 22 engine drag torque co...

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    6 4 stowage & features 6 starting & driving contents 04 06 glove box 59 utility tray & pockets 59 cup holders 59 power socket 60 roof grab handle 60 luggage compartment 61 luggage cover 61 pre-driving checks 73 safety checks 74 fuel saving tips 75 good driving practices 76 running-in period 76 seat ...

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    7 7 emergency & break down assistance 8 maintenance & servicing 9 technical information contents 07 08 09 hazard warning switch 95 first aid kit 96 advance warning triangle 96 tool kit 97 jack & handle 97 flat tyre replacement 98 spare wheel 98 jump lead start 101 towing the vehicle 103 fuses 105 bu...

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    8 10 car care & value added services 11 warranty - terms and conditions 161 12 environment safety 163 contents 13 alphabetical index 165 10 car care 149 washing 149 waxing 150 polishing 150 interior fabric cleaning 150 paint care 151 wiper care 151 vehicle parking for long duration 152 value added s...

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    9 safety 01 important safety notes: in this owner's manual, you will find the following safety notes. Note indicates additional information that will assist you in gaining the optimum benefit and care for your vehicle. Warning indicates procedures or information that must be followed precisely in or...

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    10 safety 01 seat belts seat belts: seat-belt is a safety device designed to secure the occupant of the vehicle. Use of seat-belt reduces the chance of injury and severity of injury in case of an accident. Tata motors strongly recommends that all the occupants should always wear seat- belts while tr...

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    11 safety 01 seat belts how to use seat belts: 1. Pull the belt tongue across your body and insert it into the buckle. 2. Check and ensure that the belt is not twisted. 3. Position the lap portion of the belt as low as possible across your hip bone. 4. Pull up the shoulder part of the belt to remove...

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    12 safety 01 seat belts lap belt: pull the belt tongue to the desired length. Insert it into the buckle until you hear a click. Adjust the belt length. To lengthen the belt, hold the tongue at a right angle to the webbing and pull. To shorten, pull the loose end of the webbing. To unfasten, depress ...

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    13 safety seat belts 01 child restraint system (crs): tata motors strongly recommends the use of child restraint systems (crs) for all children up to the age of 12 (see the table in the next page for applicability for your child). Warning children could be endangered in a crash if their crs are not ...

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    14 safety seat belts 01 recommended crs position in the vehicle : tata motors recommends installation of crs in rear seating position. Refer the table for recommended position for your vehi- cle and crs. Note according to accident statistics, children are safer when restrained in a crs that is secur...

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    15 safety seat belts 01 storage procedure for crs : an unrestrained crs could be flung through the vehicle interior in the event of a sudden braking, maneuver or an accident. This could cause injuries to the passengers travelling. Always secure crs safely in the car or stow them in the luggage compa...

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    16 safety seat belts 01 check list 1. Always secure children in the vehicle in a crs. The crs must be suitable for the child’s height, weight and build. 2. Observe the instructions from the manufacturer of the crs and always keep them in the vehicle. 3. When securing a crs using the seat belt, alway...

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    17 safety seat belts & child lock 01 child lock: both the rear doors of the vehicle are provided with a child proof lock. Push the lock lever located on vertical face of the door near the lock downward before closing the door. The door which has been locked by activating the child lock cannot be ope...

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    18 anti theft device- immobilizer: immobilizer system is designed to prevent vehicle theft by electronically disabling the engine ignition system. The engine can be started only with vehicle’s original immobilizer ignition key which has an electronic identifi- cation programmed code. Note use only e...

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    19 01 safety anti-theft device - immobilizer e - keys: an e-key is an electronic access and authorization system which is provided as a standard feature on your vehicle. Your vehicle is provided with an e-key. Each key is specific to the immobilizer of your vehicle. Unlocking principle: the transpon...

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    20 safety supplemental restraint system - air bags 01 supplemental restraint system- air bags : (if fitted) • the frontal air bags (driver and passenger) are safety devices designed to protect the occupants in the event of a medium or high intensity collision, which acts as a cushion (bag) between t...

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    21 01 safety supplemental restraint system - air bags note in case of any frontal damage to your vehicle, have the srs inspected by a tata motors authorised service outlet to ensure it is in proper working condition. Any maintenance required to be performed on any srs components or other components ...

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    22 safety abs, ebd, edtc & csc 01 anti- lock braking system (abs): (if provided) abs allows braking without losing tractional control, prevents wheels from locking up and avoids uncontrolled skidding. Note when abs is active, the driver will feel the brake pedal pulsating, which is normal. Note if t...

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    23 safety driving in adverse condition 01 driving in adverse condition: driving through water : your vehicle’s engine may get seriously damaged if attempted to drive through deep water. If at all the situation demands that you have to drive through water then; • keep engine in higher rpm and crawl t...

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    24 safety driving in adverse condition 01 climbing sharp gradients on loose surfaces : • start off smoothly in any suitable gear. Apply power smoothly so that there is no loss of traction by over- revving of the engine. • select the appropriate gear so that gear changing in the middle of the climb i...

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    25 opening & closing key less entry - e-key operations (if applicable) 02 key less entry (if applicable): 1. Unlocking the vehicle: press button 1. 2. Approach light : press button 2. 3. Locking the vehicle : press button 3. 4. Fold key blade in/out : press button 4. Note key blade should not be fol...

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    26 opening & closing key less entry - e-key operations (if applicable) 02 10.Force panic alarm : press the lock and unlock button simultaneously to activate panic alarm. Press either the lock or unlock buttton to deactivate panic alarm. Operating instructions : 1. Locking, unlocking & vehicle search...

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    27 key less entry - e-key operations (if applicable) tips on use do’s 1. Do always keep your vehicle’s battery properly charged. 2. Do always press the lock push-button of the remote only after coming out from the vehicle. 3. Do keep the remote in safe and secure place. 4. In case of any problem, al...

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    28 opening & closing key less entry - e-key operations (if applicable) 02 check points for trouble shooting in case of such problem try using the suggestions given below. If the problem still persist, consult the nearest dealer or authorised service centre of tata motors. Problem possible reason sug...

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    29 opening & closing door opening & closing 02 door opening / closing : locking / unlocking door with key: front driver door has separate locking facility. All doors can be locked or unlocked from outside using the e-key. Insert the e-key and turn it anti- clockwise to open or clockwise to lock the ...

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    30 opening & closing window glass opening & closing 02 window glass opening & closing : power windows (if fitted) : 1 3 4 5 1. Front right hand window winding switch 2. Rear right hand window winding switch 3. Front left hand window winding switch 4. Rear left hand window winding switch 5. Lock / un...

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    31 opening & closing window glass opening & closing 02 window winder handle window winding switch on rear door power window switch (on rear doors): individual window winding switches have been provided on the rear doors. To close the door window glass, pull the switch up and to open the window, push...

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    32 opening / closing bonnet opening /closing 02 bonnet - opening and closing: opening: 1. Ensure that the vehicle is in neutral gear with the parking brake applied. 2. Pull the bonnet release lever located under the right hand corner of the dash board. The bonnet will pop up slightly. 3. Raise the b...

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    33 opening & closing fuel lid / trunk lid opening closing 02 fuel lid and trunk lid opening & closing : warning fuel vapour is extremely hazardous. Always stop the engine before refueling and never refill near sparks or open flames. Note remove the fuel filler cap slowly, and wait for any hissing to...

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    34 1. A.C. Air vent (side) 2. Hazard warning switch 3. Instrument cluster 4. Steering wheel 5. Steering wheel switches (if fitted) 6. Horn pad / air bag (dab)-if fitted 7. Accelerator pedal 8. Brake pedal 9. Clutch pedal (not in amt) 10. Cup holder 11. Parking brake lever 12. Gear shift lever 13. Pl...

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    35 instruments & controls instrument cluster 03 fuel gauge mode knob set knob temperature gauge driver information display tachometer speedometer instrument cluster - version-1 note : indicators applicability and arrangement may vary as per model versions..

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    36 instruments & controls instrument cluster 03 driver information display instrument cluster - version-2 mode knob set knob tachometer speedometer fuel gauge note : indicators applicability and arrangement may vary as per model versions..

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    37 instruments & controls instrument cluster - gauges 03 1. Speedometer: speedometer indicates the vehicle speed in km/h. Note at every key ‘in’ and ignition ‘on’, the instrument cluster needles moves to max. And return to '0' position. This is a welcome strategy and a self check feature. Version-1 ...

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    38 instruments & controls instrument cluster - gauges 03 to indicate more severe low fuel warning. For checking correct fuel level, always take following precautions: 1. Always check the fuel level when the vehicle is on level road. 2. On inclines, curves, braking and sudden acceleration due to the ...

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    39 instruments & controls instrument cluster - digital display 03 sr. No driver information system image description 5 odometer indicates distance traveled by a vehicle range : 0 to 999999 km. Resolution : 1 km the odometer reading does not over flow to “0” when maximum value is reached, the display...

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    40 instruments & controls 03 instrument cluster - digital display sr. No driver information system image description 9 instantaneous fuel updates display “instantaneous fuel consumption” at economy regular time interval in bar graph. 10 clock indicates current time. 11 outside ambient displays outsi...

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    41 instruments & controls instrument cluster - digital display 03 sr. No driver information system image description 14 door ajar applicable to xt / xta / xma / xea variants all four door and tailgate are indicated independently when respective door is open applicable to xm / xmi / xms variants driv...

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    42 instruments & controls 03 instrument cluster - digital display 1. Instantaneous fuel economy: maintain ife bar graph above 15 km/l to achieve better fuel economy. Note ife will vary frequently as per driv- ing pattern. The ife display does not show fuel economy of last drive. It indicates instant...

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    43 instruments & controls instrument cluster - digital display 03 operations for driver information on vehicles (version-1):.

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    44 instruments & controls instrument cluster - digital display 03 operations for driver information on vehicles (version-2):.

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    45 instruments & controls instrument cluster - digital display 03 digital clock setting: digital clock appears on the dis screen. To adjust the values in hrs. Min. And am/pm mode, press ‘set’ knob on instrument cluster. A delayed press on the ‘set’ knob for a selected value will confirm it and move ...

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    46 tell tales color indicator remarks malfunction amber 1. Illuminates momentarily when ignition is switched ‘on’. Once indication lamp engine is cranked, it turns ‘off’. ( mil ) 2. It remains ‘on’ for any engine related fault that may increase emission levels of the vehicle beyond the regulatory no...

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    47 tell tales 03 tell tales color indicator remarks glow plug amber illuminates momentarily when ignition is switched ‘on’ to indicate (if applicable ) that the glow plugs are active. It will continuously illuminate when engine is getting preheated. Start the engine only after the indicator turns ‘o...

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    48 instruments & controls tell tales 03 tell tales color indicator remarks park brake / brake red illuminates momentarily when ignition is switched ‘on’. Once fluid low / ebd engine is cranked, it turns ‘off’. It will remain ‘on’, it indicates fault / abs 1. When brake fluid level is low. 2. When pa...

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    49 instruments & controls tell tales 03 tell tales color indicator remarks high coolant red indicates that engine coolant temperature is very high. Temperature illuminates when engine coolant temperature is very high and continuously flashes along with buzzer if engine coolant temp. Is extremely hig...

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    50 instruments & controls tell tales 03 tell tales color indicator remarks drl indicator amber illuminates momentarily when ignition is switched ‘on’. (if applicable) illuminates when the day time running lamps are ‘on’. Amt fault amber illuminates momentarily when ignition is switched ‘on’. (if app...

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    51 instruments & controls audio reminders 03 audio reminders : key in reminder : while leaving your vehicle, if you forget the key inside the vehicle in ignition ‘off’ position, buzzer will provide audio warning. Remove key to stop the warning. Park lamp ‘on’ reminder : while leaving your vehicle, i...

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    52 combi-switch (rh stalk): 1) left turn signal: push lever up- ward. 2) right turn signal: push lever downward. 3) high beam : push the switch for- ward to select the high beam function. Pull the lever back to select the low beam. 4) high beam flash (spring return): to flash the high beams pull the...

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    53 instruments & controls combi-switch 03 day time running lamps : ( if provided) day time running lamps (drl) are provided in front fog lamp console. It makes your vehicle more visible to other drivers. Daytime running lamps are not designed for use at night. With the rotary switch in ‘off’ positio...

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    54 instruments & controls combi-switch 03 combi-switch (lh stalk): 1) intermittent wipe (- - - - -) 2) slow wipe ( ) 3) fast wipe ( ) 4) push the lever downwards for: for flick wipe (spring return): hold the lever for continuous wipe. When spring return occurs there will be 4 wipes of wiper and one ...

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    55 instruments & controls fascia-switches 03 fascia switches: fascia switches are provided on the centre console below fatc / hvac control panel. Front fog lamps (if fitted): front fog lamps are provided on front bumper to provide improved visibility in adverse weather conditions to avoid accidents ...

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    56 steering wheel switches: (lhs) (if fitted): volume : to increase (+) / decrease (-) volume of music system / radio. Mute / phone reject : to reject or hang up a phone call. It is also used to silent the vol- ume of music system / radio. Seek forward / back- ward : to change radio channels. Source...

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    57 infotainment system instruments & controls 03 infotainment system: (if fitted) usb/aux port (if fitted) : infotainment system is provided on the centre console. To operate this system, please refer infotainment manual, which is provided along with the owner’s manual. Usb: external memory devices ...

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    58 instruments & controls roof lamp & luggage compartment lamp 03 roof lamp : interior roof lighting lamp is provided on the roof with inbuilt switch. The central rectangular switch has three positions: on ( ) - the lamp will turn ‘on’ as long as the switch is in this position. Door ( ) - in this po...

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    59 glove box, utility box / pockets & cup holder stowage and features 04 front stowage compartment a) glove box the glove box is built into the dash- board, located in front of co-driver seat. Front utility pocket / box rear utility pocket / box cup holder b) utility pocket/box 1. Pocket for owner’s...

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    60 stowage and features power socket & roof grab handle 04 power socket for front passengers d) power socket power socket is provided on the centre console ahead of the gear shift lever. Power socket can be used to tab 12v (10a) supply for operating external gadgets. Roof grab handle (fixed) foldabl...

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    61 luggage compartment & luggage cover stowage and features 04 ample space is provided in the boot of your vehicle. F) luggage compartment g) luggage cover : luggage cover is designed only for hiding the luggage compartment. Warning do not place anything on luggage cover as it could obstruct driver’...

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    62 climate control air vents & distribution 05 climate control climate control regulates the temperature and humidity in the vehicle interior and filters undesirable substances out of the air. It also helps to keep windscreen clear for better visibility. Climate control can only be operated when the...

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    63 air vents & manual hvac climate control 05 air vents: air vents are provided on dashboard. Air flow and its direction can be adjusted with the help of knob provided on respective vent. Middle air vent v - vertical air flow h - horizontal air flow side air vent manual hvac : a. Air distribution co...

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    64 manual hvac climate control 05 the blower speed control dial turns the fan on and off, and controls fan speed. C. Temperature control: the temperature control dial allows you to adjust the temperature of the outlet air. To lower the temperature, turn the dial to the left. To increase the temperat...

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    65 05 manual hvac climate control recommended basic settings of the control elements of the air conditioning system for the respective operating modes: control knob position button position normal heating or 2 or 3 desired temp. Fresh air mode. Switched off quick heating to max speed to the right up...

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    66 05 manual hvac climate control warning • never leave children or adults who would normally require the support of others alone in the vehicle. On hot, sunny days, tempera- tures in a closed vehicle could quickly become high enough to cause severe or possibly fatal injuries to occupants. • do not ...

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    67 climate controls 05 fatc - fully automatic temperature control 1. Blower speed control knob 2. Ac compressor on/off button 3. Econ (economy mode) button 4. Maximum defrost button 5. Rear window demister button fatc - fully automatic temperature control 1 2 9 10 3 4 5 6 7 8 6. Fresh air / recircul...

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    68 fatc - fully automatic temperature control climate controls 05 1. Blower speed control knob : a. Rotate the knob clockwise to increase the blower speed up to max 7 speed, where as anti- clock- wise would reduce the speed up to ‘speed 1’. B. In ‘auto’ mode, the fatc system will regulate the blower...

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    69 fatc - fully automatic temperature control climate controls 05 2. Ac compressor on / off button : may be compromised during this operation. By pressing econ button text will be displayed on display. 4.Max defrost button : a. This button directs the main airflow towards windscreen for faster defro...

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    70 fatc - fully automatic temperature control climate controls 05 the system should be used with recirculation air mode for faster heat up and cool down, however keeping the system in recirculation mode, particu- larly with ac off, can cause the win- dows fog up. Note it is recommended to run the ve...

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    71 fatc - fully automatic temperature control climate controls 05 overridden setting is displayed. Sys- tem will remain in semiautomatic mode till ‘auto’ is re-pressed. 9. Temperature control knob: the system runs at full cooling or heat- ing only. It doesn’t regulate the interior temperature. 10. “...

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    72 fatc - fully automatic temperature control climate controls 05 note 1. Do not cover or spill any liquid on sensors. 2. Do not cover sensor, this may cause the sensor to malfunc- tion. This may lead to fatc not functioning to desired level. If your vehicle is parked under the sun, you can cool it ...

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    73 pre-driving checks starting & driving 06 pre-driving checks: ensure 1. Bonnet is properly closed and locked. 2. All doors are properly closed and locked. 3. Check that the items you may be carrying inside with you are stored properly or fastened securely 4. Seat belts are fastened. 5. All mirrors...

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    74 safety checks starting & driving 06 safety checks w i n d s h i e l d / w i p e r / w i n d s h i e l d washer always keep windshield glass clean to avoid any distortion in visibility. Ensure proper working of wipers and condition of wiper blade. Ensure that windshield washer reservoir is full. D...

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    75 fuel saving tips starting & driving 06 fuel saving tips : your vehicle's fuel economy is mainly dependent on your style of driving. To operate your vehicle as economically as possible, use the following driving suggestions. Avoid excessive idling : stop the engine and start it again, if you have ...

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    76 good driving practices & running-in period starting & driving 06 good driving practices: • gear shifting should be gradual according to varying speeds. Avoid rapid acceleration and prolonged high speed running of the engine while using the new vehicle for the first 1500-1800 km of operation. • sl...

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    77 seats & seat adjustments starting & driving 06 front seat adjustments: 1. Seat recliner : to change the seat back rest angle, lean forward slightly and pull up the recliner (upper) lever. Relieve pressure on the seat backrest until it reaches desired comfortable position. Make sure that lever ret...

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    78 seats & seat adjustment starting & driving 06 rear seat : warning avoid driving the vehicle with the head restraint removed as it is also a safety element. Do not attempt to adjust the head-restraint while driving the vehicle. To avoid possible loss of vehicle control, all seat, head restraint, s...

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    79 rear view mirrors starting & driving 06 rear view mirrors: inside rear view mirrors (irvm) : mirror adjustment knob an antiglare mirror is fitted inside the vehicle. You can select two positions by operating the knob: 1. Normal position 2. Antiglare position use antiglare position only when neces...

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    80 rear view mirrors & sun visors starting & driving 06 steps to operate the rear view mirrors: 1. Rotate the main switch to the left ‘dot’ to adjust the left side rear view mirror and to the right ‘dot’ to adjust the right side rear view mirror. 2. Use the 4 positions of the knob (marked by a trian...

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    81 steering wheel angle adjustment starting & driving 06 steering angle adjustment lever you can adjust the steering wheel angle position to suit your convenience. Adjust the steering wheel position as follows before you start driving. 1. Adjust the seat to a comfortable position. 2. To adjust steer...

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    82 steering lock cum ignition switch starting & driving 06 steering lock cum ignition switch : key of ignition switch is common for door lock and steering lock . The ignition switch is on the right side of the steering column. It has four positions. Turn the key clockwise for further functions. Illu...

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    83 steering lock cum ignition switch starting & driving 06 note the starter protection system switches off the starter when it is cranked for more than 10 secs. In such a case, get the key back to ‘off’ position & wait for 30 secs. Warning running the engine in confined areas is extremely dangerous....

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    84 gear lever & shifting (manual) starting & driving 06 gear lever and shifting: the gearshift lever is mounted on the center console between the two front seats. The gearshift pattern is as shown on the gear lever knob. Application of gear shifting should always be done with clutch pedal pressed. N...

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    85 gear lever & shifting (amt) starting & driving 06 automated manual transmis- sion (amt) : (if applicable) the 5-speed automated manual transmission (amt) gearbox offers a choice of two driving modes: 1. Automated mode with the gear lever in position ‘a’. 2. Manual mode with the gear lever in posi...

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    86 gear lever & shifting (amt) starting & driving 06 driving modes: neutral: vehicle is in neutral gear position. This will be indicated in instrument cluster. Reverse: it engages in reverse gear only when vehicle is stationary and brake pedal pressed. An audio signal indicates when reverse gear is ...

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    87 gear lever & shifting (amt) starting & driving 06 place in the order 5th 4th 3rd 2nd 1st gear. In manual mode, gears are not shifted automatically unless the engine rpm threshold is reached. Drive mode: two drive modes ‘eco’ and ‘sport’ are provided. These modes can be used to adjust engine chara...

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    88 drivie modes starting & driving 06 parking: amt does not have a parking position. The vehicle can be parked with the gearshift lever in any position. 1. Apply the parking brake firmly. 2. While depressing the brake pedal, shift the gearshift lever to the ‘r’ position on a downhill slope, or to th...

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    89 drive modes starting & driving 06 drive mode desired performance switches eco optimum engine torque and power output for fuel efficient (as applicable) performance. City (default) increased engine torque and power output for balanced (as applicable) performance. Sport max engine torque and power ...

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    90 brakes & braking starting & driving 06 brakes & braking: the brake system on your vehicle is an advanced dual circuit, diagonal split vacuum assisted hydraulic brake system. Warning never use the brake pedal as a footrest. Never depress the brake pedal and the accelerator pedal at the same time. ...

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    91 brakes & braking starting & driving 06 has dropped to zero. This will lead to premature turbocharger bearing wear. Note if the engine fails to start, try to restart the engine after few minutes. Continuous cranking will cause damage to the starter motor. If the engine fails to start, contact tata...

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    92 reverse park assist : (if fitted) reverse park assist system is an electronic parking aid that will assist you to park your vehicle safely when in reverse gear mode. It provides audio and visual information through the vehicles infotainment system. Distance visual audible range from information i...

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    93 the reverse park assist system is integrated with your vehicle’s infotainment system. Please refer the infotainment manual for instructions on park assist settings. Deactivation : following table indicates the deactivation methods of reverse park assist system. Note turning the ignition ‘off’ ‘wh...

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    94 reason for this fault may be a. Park assist control failure b. Sensor malfunction c. Partner components such as infotainment music system, instrument cluster or body control module failure warnings reverse park assist limita- tions: reverse park assist system is not a collision avoiding system. I...

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    95 hazard warning switch 07 emergency & break down assistance hazard warning switch : in case of a break-down at night, use hazard warning indicators. Try to park the vehicle on the side of the road to avoid collision with or inconvenience for others. While driving in emergency or under adverse cond...

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    96 07 hazard warning switch emergency equipments : note you should be familiar with the location of the emergency equipments provided in the vehicle and how to use it. Check all the emergency equipments periodically and ensure that it is in proper working condition and is in its place. First aid kit...

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    97 emergency equipments 07 emergency & break down assistance tool kit : a tool kit is kept in luggage compart- ment at lh side. Note the tool kit should be properly secured after usage. Jack and handle : a scissors jack with handle is kept inside the luggage compartment and mounted on the trunk lid ...

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    98 flat tyre replacement 07 emergency & break down assistance flat tyre replacement : in case of a flat tyre, reduce vehicle speed gradually, keeping it in a straight line. Move cautiously off the road to a safe place away from traffic. Park the vehicle on a level and firm ground. Apply parking brak...

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    99 emergency & break down assistance 07 flat tyre replacement front jacking point rear jacking point note • make sure the jack is positioned firmly on a level surface and correct jacking point. • never work under a raised vehicle that is supported only by a jack. This may cause an injury. • if requi...

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    100 flat tyre replacement emergency & break down assistance 07 note • before using the jack, please read the instructions on the sticker provided on the jack. • lower the jack completely then tighten the wheel nuts one by one using wheel spanner. • press fit the wheel cover back (if fitted). • resto...

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    101 jump lead starting 07 • make sure that the battery providing the jump start has the same rated voltage as the battery in your vehicle (12 v). Its capacity must be approximately the same as the original battery capacity. The rated voltage and capacity are given on the batteries. • do not disconne...

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    102 jump lead starting emergency & break down assistance 07 following order should be followed while connecting battery leads : 1. Positive (+) of good battery to positive (+) of discharged battery. 2. Negative (-) of good battery to a solid metal patch attached to engine block or unpainted metal (e...

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    103 towing the vehicle emergency & break down assistance 07 towing the vehicle : it is necessary to tow a break down vehicle, certain precautions and procedures must be taken to prevent damage to the vehicle and/or compo- nents. Failure to use standard towing precautionary measures when lifting or t...

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    104 emergency & break down assistance towing the vehicle 07 emergency towing : the towing hook is provided inside the tool bag kit which is kept in luggage area. Towing process : • open the tailgate and remove the towing hook from the tool bag. • remove the tow hook cover provided on the front bumpe...

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    105 fuses emergency & break down assistance 07 fuses: your vehicle has fuse boxes at three locations. The vehicles electrical circuits have fuses to protect the wiring from short circuits or sustained overload. Checking and replacing fuses: if any electrical unit in your vehicle is not functioning, ...

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    106 fuses emergency & break down assistance 07 engine compartment fuse box: fuse box - engine compartment battery mounted fuse box: fuse function fuse no. Rating pf1 starter motor cal 1 battery mounted fuse box warning if fuse box cover is removed for any reason, it should be refitted prop- erly at ...

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    107 fuses emergency & break down assistance 07 fuse function fuse no rating 1 interior f/b 2 ignition 60a 2 abs 40a 3 glow plug 60a 4 cooling fan fast 40a 5 epas 60a 6 - - 7 interior f/b 1 battery 60a 8 under bonnet f/r box 60a 9 - - 10 ignition load 60a 11 - - 12 compressor 10a 13 starter solenoid ...

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    108 fuses emergency & break down assistance 07 cabin compartment fuse box: cover removal procedure: fuse box is located inside the cover below steering column. To access the fuse box, remove cover as per procedure given below. 1. Fuse box cover is mounted on dash board with the help of 4 lugs on top...

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    109 fuses emergency & break down assistance 07 re-fitment procedure: 1. Align and engage the top mounting lugs with respective slots on dash board and gently press. 2. Similarly align the bottom rivet mounting holes and insert rivets and press center pin to lock. Note pull the center pin of rivet be...

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    110 cabin compartment fuse box: fuse box - cabin compartment fuse function fuse no rating 1 restrain control 10a module 2 accessory 10a 3 - - 4 bcm 15a 5 interior lamp 5a 6 mirror adjust motor 5a 7 bcm /position lamp 15a/5a 8 cluster / obd 10a 9 bcm /position & park 15a/5a lamp 10 key in after marke...

  • Page 111

    111 bulb specifications emergency & break down assistance 07 bulb specification : sr.No description rating type quantity 1 high beam 12v, 55w h1 2 2 low beam 12v, 55w h7 2 3 parking lamp front 12v, 5w w5w 2 4 turn signal front 12v, 21w py21w 2 5 fog lamp front 12v, 19w h16 2 6 stop + position rear 1...

  • Page 112

    112 bulb replacement emergency & break down assistance 07 bulb replacement : warning • the engine should not be running when changing bulbs. • if the engine has been running just prior to replacing bulbs in the head- light housing, please keep in mind that components in the engine compartment will b...

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    113 bulb replacement emergency & break down assistance 07 fig. 1 fig. 2 fig. 3 fig. 4 fig. 5.

  • Page 114

    114 bulb replacement emergency & break down assistance 07 replacing the high beam (halogen lamp): • lift the bonnet to access the bulbs. • remove the dust cover by simply pulling it off. (fig. 1) • pull the connectors from the bulb. (fig. 2) • to free the headlamp bulb from the socket, press and swi...

  • Page 115

    115 bulb replacement emergency & break down assistance 07 parking lamp bulb (if fitted) : • lift the bonnet to access the bulb. • remove the high beam bulb dust cover by simply pulling it off. • pull out the bulb holder by gently pressing the side clips of the holder. • remove the bulb from the bulb...

  • Page 116

    116 bulb replacement emergency & break down assistance 07 • insert the new bulb (without touch- ing the glass) into the bulb holder. • to lock the socket on headlamp housing, rotate the front turn sig- nal socket plug assembly clock- wise until it fits properly. Replacing turn indicator, reverse, st...

  • Page 117

    117 bulb replacement & electrical fitment emergency & break down assistance 07 • remove & replace the bulb. • rotate the bulb holder in clock wise direction to lock the bulb holder on lamp. • while fitment, first engage tail lamp catcher and then mounting bolts. Tighten the mounting nuts and properl...

  • Page 118

    118 24x7 on road assistance emergency & break down assistance 07 dear customer, it is our responsibility and our endeavour to ensure that you have our complete service backup if ever, wherever and whenever you need the same. When you have a road network that spans wide area, the probability of a bre...

  • Page 119

    119 coverage under the 24 x 7 on road assistance program i. The 24x7 on road assistance program service covers the following services on your vehicle during warranty period. • wheel change through spare wheel. • arrangement of fuel. (fuel cost will be chargeable at actual cost) • re-opening the vehi...

  • Page 120

    120 24x7 on road assistance emergency & break down assistance 07 • lack of maintenance as per the maintenance schedule as detailed in the owner’s manual. • cases involving racing, rallies, vehicle testing or practice for such events.. Disclaimer • the service is not available in some part s of j&k a...

  • Page 121

    121 24x7 on road assistance maintenance & servicing 07 exclusion of liabilities : • it is understood that tata motors shall be under no liability whatsoever in respect of any loss or damage arising directly or indirectly out of any delay in or non delivery of, defect/deficiency in service/parts prov...

  • Page 122

    122 general information maintenance & servicing 08 have your vehicle serviced regularly to help maintain its roadworthiness and resale value. There is a large network of tata motors authorized service center’s to help you with their professional servicing expertise. We believe that their specially t...

  • Page 123

    123 engine compartment maintenance & servicing 08 1. Wind shield washer container 2. Brake fluid reservoir 3. Dip stick - engine oil 4. Air filter 5. Fuse & relay box 6. Battery 7. Auxiliary tank 8. Engine oil filling cap 9. Abs hcu (if fitted) engine compartment - quadrajet 1 2 3 4 5 6 7 8 9.

  • Page 124

    124 engine compartment maintenance & servicing 08 engine compartment - revotron 1.2t 1. Wind shield washer container 2. Brake fluid reservoir 3. Air filter 4. Engine oil filling cap 5. Fuse & relay box 6. Battery 7. Auxiliary tank 8. Dip stick - engine oil 9. Abs hcu (if fitted) 1 2 3 4 5 6 7 8 9.

  • Page 125

    125 engine oil level & brake fluid level maintenance & servicing 08 engine oil level : warm up the engine to normal operat- ing temperature. Turn it off and wait for 5 minutes for the oil to return to the oil pan. Be sure the vehicle is on a level surface. Pull out the dipstick, wipe it clean, and r...

  • Page 126

    126 engine coolant level maintenance & servicing 08 engine coolant level : check whether the coolant level is between the ‘min’ and ‘max’ marks on the coolant reservoir. When the coolant levels is low, slowly pour 50% mixture of demineralized water & recommended coolant through filler of auxiliary t...

  • Page 127

    127 tranaxle oil & windshield washer fluid level maintenance & servicing 08 transaxle (quadrajet) a. Oil level plug b. Drain plug b a transaxle (revotron 1.2t) a. Oil level plug b. Drain plug b a transaxle oil level : windshield washer fluid level: windshield washer fluid container is located behind...

  • Page 128

    128 spark plug maintenance & servicing 08 spark plug (petrol) : Ç Ç Ç Ç Ç Ç Ç Ç Ç Ç 0.7mm to 0.8mm spark plug - bosch spark plug no. - yr7me spark plug gap - 0.7 mm to 0.8 mm tightening torque - 25 nm you should inspect the spark plugs periodically for carbon deposits. When carbon accumulates on the...

  • Page 129

    129 tyres maintenance & servicing 08 tyres : 1 2 3 1 2 3 1. Under excessive side inflation tread wear 2. Correct tyre pressure tyre wear uniform 3. Over excessive centre inflation tread wear check for inflation and condition of your vehicle tyres periodically. Inflation : check the pressure in the t...

  • Page 130

    130 note • if you notice bumps or bulges in the tread or the side of the tyre, replace the tyre. • if there are cuts, splits or cracks in the side of the tyre, replace the tyre. • replace tyre if excessive tread wear or non uniform tyre wear is noticed. Special care for tubeless tyres : 1. While rem...

  • Page 131

    131 tyres maintenance & servicing 08 tyre rotation : the illustrations shows how to rotate tyres when normal spare wheel is included in tyre rotation. Wheel alignment : incorrect wheel alignment causes excessive and uneven tyre wear. Check wheel alignment at specified intervals. Wheel alignment valu...

  • Page 132

    132 battery maintenance & servicing 08 battery : check the battery for proper electrolyte level. 1. Check the battery for electrolyte level against the marking on the battery outer case. 2. Check the battery terminals for corrosion (a white or yellowish powder). To remove it, cover the terminals wit...

  • Page 133

    133 4. Insert the new battery. Remote battery : battery changing procedure for remote key : remote control key contains a battery which is housed under the cover. If red led remote flashes for 5 times after placing and releasing any button on remote. It is recomended to replace battery at a tata mot...

  • Page 134

    134 on board diagnostic (obd) system: on board diagnostics or obd is an automotive term referring to a vehicle’s self diagnostic and reporting capability. The obd system allows continuous diagnosis of the components of the vehicle correlated with emissions. This system warns the driver, by turning “...

  • Page 135

    135 routine service maintenance & servicing 08 routine service by owner of the vehicle : we highly recommend that the following items are to be inspected periodically. 1. Engine oil level 2. Engine coolant level 3. Brake fluid level 4. Washer fluid level 5. Battery electrolyte level 6. Tyre inflatio...

  • Page 136

    136 vehicle service maintenance & servicing 08 service instructions the tata zest has been manufactured to give you economical and trouble free performance. To achieve this please follow the instructions as stated. Your vehicle is entitled to three free services (labour only). The free service coupo...

  • Page 137

    137 service schedule maintenance & servicing 08 5000-5500 15000- 15500 30000-30500 45000-45500 60000-60500 75000-75500 90000-90500 105000-105500 sr. Maintenance schedule operations frequency no. K m general 1 wash the vehicle and clean condenser fins every service • • • • • • • • 2 drain water from ...

  • Page 138

    138 service schedule maintenance & servicing 08 5000-5500 15000- 15500 30000-30500 45000-45500 60000-60500 75000-75500 90000-90500 105000-105500 sr. Maintenance schedule operations frequency no. K m engine (revotron 1.2t) 1 clean air filter element (more frequently for vehicle operating in severe co...

  • Page 139

    139 service schedule maintenance & servicing 08 5000-5500 15000- 15500 30000-30500 45000-45500 60000-60500 75000-75500 90000-90500 105000-105500 sr. Maintenance schedule operations frequency no. K m wheels & tyres 1 rotate tyres 15,000 • • • • • • • front & rear suspension 1 check and adjust wheel a...

  • Page 140

    140 fuel specification technical information 09 fuel (diesel) : normal grade bs iv compliant diesel conforming to is1460 or en 590 or equivalent is recommended to be used as fuel. Do not use premium diesels available in the market for example extra premium / turbojet etc. Recommended fuel specificat...

  • Page 141

    141 fuel specification technical information 09 fuel (petrol) : unleaded regular grade petrol conforming to is 2796:2008 and bs iv specification and ron not less than 91 is recommended. It is always recommended to use correct fuel to get optimum emission performance. Note always use petrol of a corr...

  • Page 142

    142 lubricant & coolant co-branding technical information 09 please use following genuine fluids, coolants and lubricants recommended by tata motors for optimum performance of your vehicle item specification company and brand qty engine oil (revotron 1.2t) acea 5w30 a5/b5 castrol magnatec profession...

  • Page 143

    143 technical specification technical information 09 technical specification : parameter zest diesel zest petrol engine 1.3l fiat sde 75 ps 1.3l fiat sde 90ps revotron 1.2t type 1.3l sde turbo 1.3l sde turbo gasoline 4-stroke intercooled diesel intercooled diesel turbocharged intercooled mpfi, with ...

  • Page 144

    144 technical specification technical information 09 parking brake lever type console mounted cable operated mechanical linkages acting on rear wheels suspension 1.3l fiat sde 75 ps 1.3l fiat sde 90ps revotron 1.2t front independent lower wishbone mcpherson strut with coil spring rear semi independe...

  • Page 145

    145 technical specification technical information 09 main chassis dimension (in mm) wheel base 2470 track front 1450 track rear 1440 overall length 3995 overall height 1570 max. Width 1706 ground clearance 175 performance 1.3l fiat sde 75 ps 1.3l fiat sde 90ps revotron 1.2t max. Speed 150 kmph 158 k...

  • Page 146

    146 vehicle dimensions technical information 09.

  • Page 147

    147 identification plates technical information 09 chassis no. On ‘b’ pillar chassis no. Below driver’s seat (if applicable) cab no. Eng. Sr. No. 100a2600 0006947 engine number (revotron 1.2t) engine number (quadrajet).

  • Page 148

    148 identification plates technical information 09 transaxle no. (quadrajet) transaxle no. (revotron 1.2t).

  • Page 149

    149 vehicle care & washing car care & value added service 09 car care : your vehicle is subjected to many external influences such as climate, road conditions, industrial pollution and proximity to the sea. These conditions demand regular care of the vehicle body. Dirt, insects, bird droppings, oil,...

  • Page 150

    150 waxing & polishing car care & value added service 10 do not try to peel off rfid tag it will be permanently damaged. Note avoid wiping of painted surface in dry condition as it may leave scratches on the painted surface. Cleaning of windows, front and rear glasses : clean the windows inside and ...

  • Page 151

    151 paint care & wiper care car care & value added service 10 paint care : following guidelines will help you to protect your vehicle from corrosion effectively. Proper cleaning : in order to protect your vehicle from corrosion it is recommended that you wash your vehicle thoroughly and frequently i...

  • Page 152

    152 vehicle parking for long duration car care & value added service 10 vehicle parking at one place for long duration ( non use maintenances) : if you want to park your vehicle at one place for long duration, following care is to be taken : 1. Park the vehicle in covered, dry and if possible well-v...

  • Page 153

    153 value added service car care & value added service 10 tata motors recommends the purchase of its extended warranty program. Coverage : mechanical + electrical benifits : • insures you against unforeseen break down repair bills. • documentation is simple and hassle free. • near cashless & speedy ...

  • Page 154

    154 value added service car care & value added service 10 i / we have been explained the terms and conditions, coverage and owner’s responsibility by the dealer service marketing executive. I wish to avail / do not wish to avail extended warranty policy. Customer’s sign dealer’s sign note : • the 12...

  • Page 155

    155 value added service car care & value added service 10 why are corrosion protection waxes necessary? Corrosion is caused by: water / salt water acid rain & atmospheric fallouts. Critical areas are: cavities: joints, crevices, spot welds, underbody • corrosion is the most important factor when we ...

  • Page 156

    156 value added service car care & value added service 10 engine wax treatment : engine wax is a beige coloured transparent lacquer coating on the engine compartment. • corrosion prevention for the engine compartment • neat, clean and new look to engine compartment • no effect on mpfi vehicles • eng...

  • Page 157

    157 value added service car care & value added service 10 vehicle exterior enrichment : why vehicles are painted? • for corrosion protection of the metal surfaces. • ease of application from other corrosion protection treatments. • cheaper than other corrosion protection methods eg.Galvanizing, anod...

  • Page 158

    158 value added service car care & value added service 10 vehicle interior enrichment why protect your new car’s fabric interior ? • someone will soil your vehicle's fabric carpet or seats. • a significant detractor from your vehicle's resale value. • a permanent stain on your vehicle's interior fab...

  • Page 159

    159 value added service car care & value added service 10 why de-carbonisation is required in diesel engines? Carbon deposits accumulate over time in injector pump, fuel injectors, combustion chambers& intake valves this causes rough idle, vibration at idle, loss of power, hesitation, misfire, decre...

  • Page 160

    160 value added service car care & value added service 10 engine flush treatment helps in • safely and effectively cleaning and removing oxidised particles and fluid contamination left behind from previous oil changes • preventing further deposits • freeing sticky lifters and rings • chemically “tun...

  • Page 161

    161 11 we warrant each tata zest vehicle and parts thereof manufactured by us to be free from defect in material and workmanship subject to the following terms and conditions: 1. This warranty shall be for a period of 36 months from the date of sale of the car or a mileage of 100000 kms whichever oc...

  • Page 162

    162 warranty - terms & conditions 11 tyre rotation, adjustment of valve clearance, fuel timing, ignition timing and consumables like bulbs, fuel, air & oil filters and gas leaks in case of air conditioned cars. 9. This warranty shall not apply to any damage or deterioration caused by environmental p...

  • Page 163

    163 environment safety 12 tata motors ltd. Is committed to produce vehicles using environmentally sustainable technology. A number of features have been incorporated in tata motors passenger vehicles which have been designed to ensure environmental compatibility throughout the life cycle of the vehi...

  • Page 164

    164 environment safety 12 ¾ ensure that fuel filter, oil filter and breather are checked periodically and replaced, if required, as recommended by tata motors. ¾ do not pour used oils or coolants into the sewage drains, garden soil or open streams. Dispose the used filters and batteries in complianc...

  • Page 165

    165 alphabetical index 13 a advance warning triangle 96 air vents & distribution 62 anti-lock braking system 22 anti-theft device - immobilizer 18 b battery 132 bonnet 32 brake fluid level 125 brakes & braking 90 bulb specifications & bulb replacement 111 c car care 149 child lock 17 cockpit 34 comb...

  • Page 166

    166 alphabetical index 13 polishing 150 power socket 60 pre-driving checks 74 preparing to drive 82 r rear view mirrors 80 remote battery 133 reverse park assist 92 roof grab handle 60 roof lamp 58 routine service 135 running-in period 77 s safety checks 75 safety guidelines 9 seat & seat adjustment...