Tayana VANCOUVER 42 Operation And Maintenance Manual

Manual is about: VANCOUVER 42

Summary of VANCOUVER 42

  • Page 1

    1 operations and maintenance manual tayana vancouver 42.

  • Page 2

    2 tayana v-42 center cockpit sailplan.

  • Page 3

    3 tayana v-42 aft cockpit interior layout.

  • Page 4: Table of Contents

    4 table of contents tayana v-42 center cockpit sailplan .................................................................. 2 tayana v-42 aft cockpit interior layout............................................................. 3 table of contents .........................................................

  • Page 5

    5 a. The energy audit system ..................................................................................... 40 figure iv-4: electrical power supply................................................................. 41 b. Electrical panel ............................................................

  • Page 6

    6 a. Electrical panel....................................................................................................... 65 b. Master battery switch........................................................................................... 65 c. Alternator, engine mounted ..........................

  • Page 7: List of Tables and Figures

    7 list of tables and figures introduction tayana v-42 center cockpit sailplan .........................................................2 introduction tayana v-42 aft cockpit interior................................................................3 figure ii - 1 fiberglass layup schedule................

  • Page 8: Chapter I:  Introduction

    8 chapter i: introduction congratulations on your selection of a tayana vancouver 42 cruising yacht. There is no better yacht in her size on the market. With care and proper maintenance she will not only prove to be an excellent investment, but she will take you cruising anywhere in the world safely...

  • Page 9: Chapter Ii:  Specifications

    9 chapter ii: specifications four models of the vancouver yachts were built by ta yang: after cockpit, trunk cabin, center cockpit and pilot house. All these were cutter rigged. A. General design specifications length overall 41' 9" length on deck 40' 2" length at waterline 33' 0" beam 12' 6" draft ...

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    10 c. Materials a few words about materials are called for because of the many questions people ask about the quality of the metals, woods and plastics used in far east built yachts. In the early years of their building, there were some building challenges that had to be overcome. But ta yang overca...

  • Page 11

    11 when owner maintenance has been reasonable. 3. Stainless steel type 304 stainless steel is most common in yachts whether built in the far east or elsewhere, and that is what tayang generally uses. Type 316 stainless steel is the best for yacht application but it is considerably more expensive tha...

  • Page 12

    12 figure-ii-1: fiberglass layout schedule.

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    13 figure ii-2: v-42 deck and hull joint.

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    15 deck is lifted by a crane above the hull. The joint is prepared with 5200 epoxy compound and the deck is then set onto the hull. The joint is then bolted together using stainless steel-bolts on varying centers depending on the curve of the hull at the various points. Once the joining has been acc...

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    16 fees, call the coast guard at 1-800-799-8362 or visit their internet site at www.Uscg.Gov . The following notes and references are made for your information and convenience. They should in no way be construed as complete and detailed instructions: uscg documentation procedures pleasure class: und...

  • Page 16: Chapter Iii:

    17 chapter iii: commissioning and decommissioning a. Initial commissioning the initial commissioning of your yacht is essentially the owner's responsibility. However, the dealer may provide you with this service or recommend a yard which is competent in commissioning tayana yachts. The initial commi...

  • Page 17

    18 9. Launch and inspect all underwater fittings for leaks. 10. Fill fuel, water, and propane tanks and search for leaks. Ensure that there are no leaks in propane tank storage compartment. Adding water to compartment and looking for leaks may be necessary. 11. Install pulpits, stanchions, lifeline ...

  • Page 18

    19 b. Receiving and commissioning check list the next few pages provide you with a checklist to inspect and commission tayana yachts. Completing this checklist will provide you with a "condition report" of the boat before and after initial commissioning. Receiving and commissioning check list (for o...

  • Page 20: Delivery Inspection

    20 delivery inspection yes no corrected boat properly cradled spars properly cradled free of sideswipe damage companionway seals unbroken absence of exterior hardware theft loose gear inventory complete propeller secured properly rudder moves freely prop shaft turns freely all below waterline fasten...

  • Page 21: Engine Installation

    21 engine installation yes no corrected all mounting bolts tight engine aligned to .002 max. Clearance coupling bolts tight shaft set screw tight and secured with safety wire crankcase oil level full transmission gear box oil level full throttle/shift linkage secure engine stop connection secure dra...

  • Page 22: Steering Inspection

    22 pinned, and all fasteners tight halyards installed spars and rigging (after-stepped) yes no corrected standing rigging adjusted turnbuckles pinned and taped roller furling systems properly assembled spreader angle corrected mast rake correct winches run free sails fit and furl freely sheets insta...

  • Page 23: Bilge Pump

    23 hand/foot pump operational shower operates properly electric pump shuts off, w/faucets closed plumbing system free of leaks marine toilet and waste lines yes no corrected marine toilet operates properly marine toilet free of leaks sinks drain properly and no leaks shower drains properly and no le...

  • Page 24: Check Joiner Work

    24 anchor rollers rotate smoothly and shaft properly secured all deck blocks rotate smoothly all port lights and hatches operate correctly; port screens present check joiner work yes no corrected all drawers pull smoothly and latch in closed position all drawers open smoothly and latch in closed pos...

  • Page 25: Registration/documentation

    25 garbage placard/waste management plan marine sanitation device (msd) (type i, ii or iii) copy of navigation rules registration/documentation yes no corrected state registration certificate on board state numbers affixed properly and/or certificate of documentation on board vessel name and hailing...

  • Page 26

    26 c. Owner commissioning whether you are receiving your tayana vancouver 42 new, or purchasing a previously owned yacht, the following discussions regarding commissioning are pertinent to becoming acquainted with the boat. There are a couple of very significant advantages that accrue to the owner w...

  • Page 27

    27 workmen who do the packing are skilled at putting things where nobody would think to look. Parts have been discovered several months after the yacht was delivered, and the owners thought they knew every locker in it. Rigging. You may find that some sail cutting may be necessary as indicated in th...

  • Page 28

    28 d. Decommissioning for storage (winterizing) winterizing consists of removing gear and equipment that may be damaged, removing liquids that may freeze, thorough cleaning of the yacht, and protecting the yacht from the elements. Procedures for winterizing are described below: 1. Drain fresh water ...

  • Page 29

    29 on the engine and muffler, and opening drain petcocks per manufacturer's instruction. Store with expansion tank cap off and salt water pump cover loose. (2) anti-freeze method which includes system to be drained as per instructions above. Close petcocks and replace drain plugs. Disconnect intake ...

  • Page 30

    30 f. Sails. Wash and let dry thoroughly. Store in dry area. 7. Drain shower pan and clean strainer. 8. Wash exterior. Polish, wash, and lubricate metal deck hardware. 9. Clean and preserve spars. Lubricate winches and sheaves. Inspect for any damage. 10. Clean standing rigging and inspect for damag...

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    31 6. Launch, step spar (if unstepped), connect rigging, bend on sails. Check all components prior to re- installing them. 7. Reconnect coupling and check engine alignment. 8. If engine was drained, replace all drain plugs, tighten caps, and shut drain cocks. Fill and bleed engine cooling system. 9....

  • Page 32: Chapter Iv:

    32 chapter iv: operating procedures a. Sailing the tayana vancouver 42 most people have learned to sail on sloops, and they don't realize that sailing a cutter is somewhat different. Let's look at how one sets the sails on the tayana 42 cutter. As the sails fill and you are on or near the proper cou...

  • Page 33

    33 b. Tuning the spars and rigging tuning is probably the most difficult yet perhaps a more enjoyable part of sailing. Remember, just as a car runs badly with a poorly tuned engine, your yacht will never perform to her potential unless you learn to tune her rigging and spars. Forget all of those rul...

  • Page 34

    34 once your yacht has been tuned close to the wind and on a few reaches, you are pretty well finished. You will find that she goes well down wind and should have an acceptable helm on all points of sail. As you gain experience, you will find yourself doing more and more fine tuning. It will pay off...

  • Page 35

    35 2. Starting procedures a. Release shaft lock, if so equipped. B. Set controls in neutral. C. Advance throttle slightly – approximately 1/4. D. Turn ignition switch to on and operate "starter". Note: some engines are equipped with "pre-heat". Check engine manual for instructions. E. Operate engine...

  • Page 36

    36 e. Fuel system tankage consists of two 60-gallon carbon steel tanks located beneath the cabin sole just aft of the water tanks. On some models, up to 3 tanks may be installed to accommodate design changes in the interior. Valves are located above the port tank to control the fuel supply to the en...

  • Page 37

    37 figure iv-1: fuel supply plumbing.

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    38 figure iv-2: fluid plumbing system.

  • Page 39

    39 figure iv-3: center cockpit tankage diagram.

  • Page 40

    40 f. Electrical system you will operate two different electrical systems on your tayana 42 – a direct current (dc) system which is the primary electrical system and an alternating current system (ac) which is used primarily at a dock. Neither of the systems is difficult to use, but certain importan...

  • Page 41

    41 turn over the engine before start (an unusual situation), you can see that starting would, in effect, require one ampere-hour. Figure iv-4: electrical power supply you must remember that much more than your running lights are apt to come on during the night. The electric bilge pump may come on; t...

  • Page 42

    42 of these devices may require so much power that you end up with insufficient charge to turn your engine over. When charging gel batteries, ensure that your charging rate is within the parameters of the battery manufacturer. The charging rate for at least one make is no more than 14 amps. Note: do...

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    43 table iv – 1: direct current energy audit.

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    44 note: recommended additions would be larger capacity alternator and regulator as well as a larger bank of deep cycle batteries to handle anticipated needs. Remember you must adjust regulator charging voltage to the proper level, depending on battery type. Also you should have a monitor to keep tr...

  • Page 45

    45 d. Disconnect procedure 1. Turn off ship's main breaker. 2. Turn off dockside power and disconnect cord. 3. Replace all weather-tight caps on receptacles. Caution: the owner must be aware of the hazards of using high voltage ac aboard ship, and should maintain this system in safe condition. (see ...

  • Page 46

    46 figure iv-5: fresh water system pump and the foot pump for the galley sink. Dipsticks are also located in each tank. As the electric fresh water pump generally gets a lot of usage and will eventually fail, a spare can save the day when you must have that hot shower. Installation of an accumulator...

  • Page 47

    47 it worth while installing, if you have not already done so, a manual water system. The manual system requires hand or foot pumping, and it invariably results in better water conservation. 2. Bilge pumps the tayana 42 is equipped with two bilge pumps – one electrical and one hand operated. Both of...

  • Page 48

    48 figure iv-6: waste water plumbing system.

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    49 4. Toilet the toilet is one of the standard u.S. Makes which uses seawater for flushing. The intake and discharge are both below the water line. The intake is well forward of the discharge opening. Each opening is protected by a through-hull fitting. The discharge line has a loop, and its through...

  • Page 50

    50 seacock is kept open, except when the boat is unattended. By opening/closing valves located on either side of a "tee" commonly referred to as the “y valve” in the discharge line, effluent can be sent overboard or to the holding tank. Ensure that you are complying with the coast guard requirements...

  • Page 51

    51 figure iv-8: propane system.

  • Page 52: Chapter V

    52 chapter v maintenance and maintenance procedures maintenance of your yacht is covered in literally hundreds of books, magazine articles and manufacturer’s instruction books and manuals. This manual can not even list all of these resources because new and better resources are printed almost daily....

  • Page 53

    53 blisters are a continuing topic with respect to fiberglass hulls. Whether or not they appear depends on a myriad of variables. But they can and will develop blisters if they remain in the water too long. If they do, deal with them early. One of the vinylester epoxy bottom jobs being performed in ...

  • Page 54

    54 cleaning would be highly recommended. Most people seem to prefer the deep brown of newly oiled preserved teak. There are several products on the market that make it possible to keep the beautiful brown of teak without a great deal of heavy labor. Cleaners are strong and corrosive and must be used...

  • Page 55

    55 with natural wood which you wish to keep light, it is best to finish the teak with a light wax. The process is simple. The wood should be thoroughly cleaned – start with a vacuum cleaner to remove all of the dust and loose dirt; then use a damp cloth with no soap; follow this with a solvent wash ...

  • Page 56

    56 if damage to finished does occur, one is not quite so pressed to get a repair done because further deterioration is not likely. The aluminum spars with a tayana 42 may be finished either by anodizing or painting. Anodizing is a process by which a protective coating is formed that is superior to p...

  • Page 57

    57 the winding of 19 single strands of wire to make the cable. This winding makes the cable stiff and strong, but it would be unsatisfactory if it were required to run through blocks or go around sharp corners. Most tayana 42s are delivered with swaged fittings. Swaging is a process that actually sq...

  • Page 58

    58 the dirt is off, rinse with a hose and be sure to get the salt off at the same time. As a matter of fact, it isn’t a bad idea to pull your sails up at the dock a few times a year and rinse them off with fresh water. Once in a while you may find some mildew on your sails. This can be cleaned off b...

  • Page 59

    59 tayana 42s come with either barlow, barient or lewmar winches. You will find diagrams and exploded views of both of these in the package of materials that came with the yacht. If your yacht does not have these owners pamphlets, check with another owner and make copies. 6. Blocks your yacht may ha...

  • Page 60

    60 nor are they as easy to maintain as the new systems. Certainly with the older muffler systems they should be watched carefully for the formation of cracks. The standard equipped fuel tanks are of black iron construction and are mounted low in the hull, port and starboard, aft of the fresh water t...

  • Page 61

    61 during the first fifty hours of operation, the engine should not be run at maximum rpm. Run the engine at a variety of rpms, but do not let it idle for extended periods. At fifty hours, the following service should be performed. (a) change engine oil and filter. (b) tighten cylinder head nuts in ...

  • Page 62

    62 (a) check fuel tank shut-off to be on. (b) check fuel filter for sediment or water by opening drain plug on bottom. Replace plug. (c) follow routing of hoses from fuel filter to engine lift pump, inspecting hoses as you go. On the engine pump, you will find a lever that allows you to manually ope...

  • Page 63

    63 the alignment is considered acceptable if there is a gap less than .005 inches per inch of face diameter of the coupling (.002 for a four inch coupling, .0025 for a five inch coupling). The feeler gauge is inserted between the flanges at four points 90 degrees apart. Then check again keeping the ...

  • Page 64

    64 d. Cutlass bearing the cutlass bearing is mounted in a bronze casting which is designed to allow full flow of water throughout the length of the bearing. This is important because the cutlass is water lubricated. A cutlass bearing should last several years. When the bearing is new, the shaft will...

  • Page 65

    65 remember, battery electrolyte is sulfuric acid which is very corrosive. It will eat into your skin, wood, cloth, and some metals. Don’t neglect a spill. If it gets on your skin, wash it off immediately with soap and water. One other battery maintenance point is the two poles. Make sure connection...

  • Page 66

    66 note: many boats will have “upgraded” alternator systems in order to more quickly charge the larger banks of batteries used on cruising boats. These systems will have their own unique wiring diagrams. D. Electrical starter the engine starter motor is the most demanding load that will be placed on...

  • Page 67

    67 sacrificial zincs are or should be bolted onto each side of your keel just forward of the shaft and or on your rudder. These rectangular zincs are unique and referred to as “tayana” or “taiwan” zincs. West marine and other major boat stores sell this type of zinc. A 1-1/4 inch donut zinc is also ...

  • Page 68

    68 it might be well to note here that there may be zincs in the cooling system of your engine. (many yanmar’s do not, but the yanmar 3mq30 does.) also some refrigeration systems also have zincs in their cooling systems. These also must be checked and replaced as they are sacrificed. Refer to the eng...

  • Page 69

    69 2. Bilge pumping system the tayana 42 is equipped with a minimum of two bilge pumps – one electrical and one hand operated. Both of these pumps should be checked every day that the yacht is sailed. The electrical bilge pump is by par and is located in the same compartment as the fresh water pump....

  • Page 70

    70 much toilet paper is forced into the outlet line; it plugs or jams around one of the sharp bends that is part of the outlet line. There is little to do other than break the line at one of the joints and use a plumbers snake to clear the blockage. This type of blockage is best prevented by a good ...