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Taylor C009 Service Manual

Manual is about: Non-Carbonated Beverage Dispenser

Summary of C009

  • Page 1

    Service manual model c009 non-carbonated beverage dispenser original service instructions 063136-s 1/07 (original publication) (updated 11/10/14).

  • Page 3: Table Of Contents

    Table of contents model c009 table of contents section 1: introduction 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C0...

  • Page 4

    Table of contents model c009 table of contents - page 2 section 4: parts 53 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Warranty explanation 54 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Page 5: Section 1: Introduction

    1 model c009 introduction section 1: introduction s safety s c009 specifications s running specifications s general installation instructions s environmental notices s important to the operator.

  • Page 6: Safety

    2 introduction model c009 090120 safety ______________________________ we at taylor are committed to manufacturing safe operating and serviceable equipment. The many built-in safety features that are part of all taylor equipment are aimed at protecting operators and trained service technicians alike...

  • Page 7

    3 model c009 introduction 090120 this unit must not be installed in an area where a water jet or hose can be used. Never use a water jet or hose to rinse or clean this unit. Using a water jet or hose on or around this equipment may result in electrocution to the user or damage to the equipment. Clea...

  • Page 8: C009 Specifications

    4 introduction model c009 080508 c009 specifications refrigerated storage the c009 concentrate cabinet is refrigerated to maintain temperature below 41_f (5_c). Refrigeration unit 17 oz. R404a refrigerant. Electrical electrical total amps supplied with nema cord 115/60/1 air 2.2 5-15p this unit may ...

  • Page 9

    5 model c009 introduction c009 specifications (continued) note: figures in parentheses indicate millimeters. 11-1/2 (292) 38-9/16 (980) 26-1/8 (664) power cord air out air in- (both sides) water in 11 (279) 8-5/8 (219) 4 (102) 20 (508) 4 (102) 8-7/8 (226) figure 1.

  • Page 10: Running Specifications

    6 introduction model c009 running specifications the following pressure and temperature settings are recommended by taylor for the model c009. Refrigerant pressures the epr valve pressure reading should be 59-61 psi (407-420 kpa). This pressure reading should be monitored and adjusted when the water...

  • Page 11

    7 model c009 introduction 090120 general installation instructions caution: only trained, authorized service technicians should install the c009 non-carbonated beverage dispenser. Failure to comply will void the factory warranty. The following are general installation instructions. For complete inst...

  • Page 12

    8 introduction model c009 090120 electrical connections in the united states, this equipment is intended to be installed in accordance with the national electrical code (nec), ansi/nfpa 70-1987. The purpose of the nec code is the practical safeguarding of persons and property from hazards arising fr...

  • Page 13

    9 model c009 introduction 090120 hook up 1. Place the dispenser where it will best serve the operation of the store. 2. Make sure that counters, platforms, and shelves are strong enough to support the weight of the dispenser and full containers of product (190 lbs. [162 kg.]). 3. Air cooled units: m...

  • Page 14: Refrigerant

    10 introduction model c009 090120 refrigerant ______________________________ in consideration of our environment, taylor proudly uses only earth friendly hfc refrigerants. The hfc refrigerant used in this unit is r404a. This refrigerant is generally considered non-toxic and non-flammable, with an oz...

  • Page 15: Environmental Notices

    11 model c009 introduction 090120 environmental notices ______________________________ in consideration of our environment, taylor proudly uses only earth friendly hfc refrigerants. The hfc refrigerant used in this unit is r404a. This refrigerant is generally considered non-toxic and non-flammable, ...

  • Page 16: Important To The Operator

    12 introduction model c009 110506 important to the operator figure 2 item description function 1 indicators-led lights blink and change color to show operating conditions. 2a key-menu “hotkey” the menu key on the left side of the dispenser is pressed to enter the product programming function. Press ...

  • Page 17: Section 2: Controls

    13 model c009 controls section 2: controls s control overview s rotometer calibration procedures s programming new product s procedure for changing flavors s concentrate container replacement procedures s programming the portion control s set clock s guarded menu s refrigerant system s checking and ...

  • Page 18: Control Overview

    14 controls model c009 control overview lcd display 063825 left keypad 062551-ser control board right keypad d30 motor 1 k5 motor 2 d29 lock2 k4 h202 no no nc com com no com h201 comp no com no com holder 2 conc 2 encdr 2 rot o 2 power p2 input 063898 1 j16 p1 1 lcd j3 j4 serial port fan h2o therm m...

  • Page 19

    15 model c009 controls 110426 rotometer calibration procedures 1. Remove the cup holder. 2. Remove the nozzle on the side to be calibrated and install the splitter. 3. Prime the splitter by selecting the small portion button and dispensing into a paper cup. 10620 figure 4 4. Hold a 5 to 1 calibratio...

  • Page 20: Programming New Product

    16 controls model c009 programming new product new products are programmed into the dispenser at start-up, when a factory default has been performed, or when a new flavor is introduced. Perform the following steps to program new product into the portion size keys. After the flavor name, ratio, and i...

  • Page 21

    17 model c009 controls 140217 procedure for changing flavors 1. Press and hold the menu key on the left keypad until the screen displays “hotkey”. 2. Press the appropriate portion size key. The appropriate portion size key is determined by how it was programmed. See examples below: programming examp...

  • Page 22

    18 controls model c009 081215 programming the portion control the c009 taylor non-carbonated beverage dispenser has been pre-programmed from the factory to pour 12, 16, 21, and 32 oz. Drinks. To change portion sizes, follow the instructions below: teaching cup sizes - programming finished volumes 1....

  • Page 23: Set Clock

    19 model c009 controls set clock 1. Press and hold the menu and small portion buttons on the left side to enter the service menu. After five seconds the service mode is entered. Continue to hold the buttons for a total of 10 seconds to enter the guarded menu. 10623 figure 7 2. The first programmable...

  • Page 24: Guarded Menu

    20 controls model c009 080508 guarded menu to enter the guarded menu, press and hold the menu and small portion buttons on the left side of the machine to enter the service menu. After five seconds the service mode is entered. Continue to hold the buttons for approximately 10 seconds to enter the gu...

  • Page 25

    21 model c009 controls 130208 basic menu items press and hold the menu button and the small portion button on the left side of the machine for five seconds to access the service menu. Screen display description water temp current water temperature cabinet temp current cabinet temperature left flavor...

  • Page 26

    22 controls model c009 090406 dispenser flavor id table dispenser display code flavor name oj orange juice apple apple juice lemon lemonade grape grape juice frtpch fruit punch lime limeade horcha horchata pasfrt passionfruit tropch tropical punch strban strawberry/banana raspb raspberry peach peach...

  • Page 27

    23 model c009 controls led status indicators on membrane panel there are two status led's on each membrane panel. There is one panel on the left for the left head and one on the right for the right head, for a total of four status led's. Each pair is made up of a service led and a concentrate out le...

  • Page 28

    24 controls model c009 valve purging mode/refrigeration if prior to power-up the shunt on j4 is placed on pins 1 and 2 (closest to relays) and the left extra large button is pressed, the dispenser will enter the valve purging mode on power-up. Figure 11 both service led's will alternate between gree...

  • Page 29: Refrigerant System

    25 model c009 controls 140514 refrigerant system figure 12.

  • Page 30

    26 controls model c009 100325 checking and setting refrigeration valves the c009 non-carbonated beverage dispenser is equipped with a safety pump head lock. The dispenser will not operate if the pump head is not installed. In order to check various pressures in the refrigeration system, the dispense...

  • Page 31

    27 model c009 controls 101001 refrigeration system components description part no. Cap-tube-end-1/4 id x 1 long 063452 compressor-embraco ne9213gk r404a (s/n k12 & prior) 057097-12 compressor-ase32c3e-caa (s/n m0 & after) 068627-12 condenser-a/c 8.4 l x 13 h x 2.88 600334 fan-evaporator-607 cfm 0634...

  • Page 32

    28 controls model c009 100325 refrigeration system component functions component label description function basic operations compressor hermetically sealed compressor compresses the refrigerant. Enabled when beverage is dispensed and the cabinet needs to be cooled. Condenser lanced fin condenser coo...

  • Page 33: Water Flow System

    29 model c009 controls water flow system chiller h o in 2 flowmeter assembly water regulator 55 psi dynamic boosted chilled water line from store 2 gpm min. @ 45 f (7.2 c) 40-100 psi (276-690 kpa) dynamic pressure ° ° h o out 2 flowmeter assembly 1 3 2 figure 14 item description part no. 1 regulator...

  • Page 34

    30 controls model c009 notes:.

  • Page 35: Section 3: Troubleshooting

    31 model c009 troubleshooting section 3: troubleshooting s lcd screens / error codes s general troubleshooting s electrical troubleshooting s solenoid valve troubleshooting s thermistor curve s troubleshooting reference guide.

  • Page 36

    32 troubleshooting model c009 130205 lcd screens / error codes on power-up (momentarily) r e v i s i o n 1 . 4 4 standard “status” type examples product has not been programmed: i d n o i d > product is out: o u t o u t > normal operations screen: o j a p p l e > main menu headings w a t e r t e m p...

  • Page 37

    33 model c009 troubleshooting 121219 error table displays (after entering one of the previous error headings) l e f t m t r h i a m p s r i g h t m t r h i a m p l e f t e n c d r f a i l r i g h t e n c d r f a i l l e f t r o t o f a i l r i g h t r o t o f a i l momentary update displays i n s t ...

  • Page 38: General Troubleshooting

    34 troubleshooting model c009 general troubleshooting problem probable cause remedy 1. Dispenser will not operate (no led lights). A. Dispenser is not plugged in. A. Plug the dispenser into an approved receptacle. B. Power switch is in the off position. B. Place the power switch in the on position. ...

  • Page 39

    35 model c009 troubleshooting 081215 problem probable cause remedy 2. Dispenser will not operate (green led's illuminated). (continued) f. The solenoids are not operating. F. Check to see if the water solenoid illuminates when a portion size is selected. If the solenoid doesn't illuminate, check for...

  • Page 40

    36 troubleshooting model c009 problem probable cause remedy 8. Improper amount of product is being dispensed. A. The water solenoids are sticking. A. Replace or repair the solenoids. B. There is air in the water supply. B. Press the large and extra large buttons to dispense water only to purge the s...

  • Page 41: Electrical Troubleshooting

    37 model c009 troubleshooting 081215 electrical troubleshooting the following information provides a sequential list of electrical components that l-1 power travels through to initiate various operations. When the power cord is plugged in, neutral (white wire) is always present. With the power cord ...

  • Page 42

    38 troubleshooting model c009 130205 solenoid valve troubleshooting expected results with metering valves out of adjustment: axv: too low will cause lower evaporator temperatures, possibly freezing the water chiller. Too high will cause longer run timer, warmer evaporator, and warmer product tempera...

  • Page 43: Thermistor Curve

    39 model c009 troubleshooting thermistor curve when checking a thermistor probe, first determine the present temperature at the probe and find it on this chart along with the approximate correct ohmmeter reading. Your ohmmeter reading may vary from the correct one. Determine whether the difference i...

  • Page 44

    40 troubleshooting model c009 f. C. K ohm 54 12.2 17.915 55 12.7 17.451 56 13.3 16.998 57 13.8 16.557 58 14.4 16.128 59 15.0 15.710 60 15.5 15.315 61 16.1 14.929 62 16.6 14.554 63 17.2 14.187 64 17.7 13.830 65 18.3 13.482 66 18.8 13.143 67 19.4 12.812 68 20.0 12.490 69 20.5 12.185 70 21.1 11.888 71 ...

  • Page 45

    41 model c009 troubleshooting troubleshooting reference guide error messages.

  • Page 46

    42 troubleshooting model c009 erratic display readings.

  • Page 47

    43 model c009 troubleshooting solid red light rotometer/encoder failure.

  • Page 48

    44 troubleshooting model c009 solid red light rotometer/encoder failure (continued).

  • Page 49

    45 model c009 troubleshooting solid red light rotometer/encoder failure (continued).

  • Page 50

    46 troubleshooting model c009 refrigeration.

  • Page 51

    47 model c009 troubleshooting refrigeration (continued).

  • Page 52

    48 troubleshooting model c009 refrigeration (continued).

  • Page 53

    49 model c009 troubleshooting quick tips.

  • Page 54

    50 troubleshooting model c009 130208 basic menu defaults and descriptions screen display description factory settings water temp thermistor reads the current refrigerant temperature in the water chiller max reading 60° cabinet temp thermistor reads the current refrigerant temperature in the cabinet ...

  • Page 55

    51 model c009 troubleshooting basic menu defaults and descriptions (continued) screen display description factory settings modbus address allows the operator to alter the internal communications between the board and the devices factory default 1 ddo allows the operator to enable dual dispense mode ...

  • Page 56

    52 troubleshooting model c009 notes:.

  • Page 57: Section 4: Parts

    53 model c009 parts section 4: parts s warranty explanation s parts replacement schedule s exploded views s parts list s wiring diagram.

  • Page 58: Warranty Explanation

    54 parts model c009 warranty explanation the c009 has a parts and labor warranty of three years, excluding wear items. Caution: warranty is valid only if required service work is provided by an authorized service technician. Note: taylor reserves the right to deny warranty claims on equipment or par...

  • Page 59

    55 model c009 parts 141110 model c009 operator parts exploded view figure 15 item description part no. 1 cassette a.-concentrate x64256 2 clip-cassette 063543 3 cover-cassette 063900 4 head-pump wmixer & clamping ring 064160 5 o-ring-pump head 016369 6 seal-pump piston 063401-16 7 nozzle a. X63427-s...

  • Page 60

    56 parts model c009 141110 model c009 main exploded view figure 16.

  • Page 61

    57 model c009 parts 141110 model c009 main exploded view parts identification item description part no. 1 valve-access-1/4mfl x 3/8 053565 2 flowmeter a.-w/valve 063766-ser 3 screw-10-32x1/2 sltd 037734 4 chiller a.-insulated x63414 5 valve-access-1/4mfl x 3/8 053565 6 valve-epr 1/4s 022665 7 kit a....

  • Page 62: Model C009 Exploded View

    58 parts model c009 141110 model c009 exploded view figure 17 item description part no. 1 panel-side-left 063422 2 hinge-cabinet door 056447 3 panel a.-rear x82379 4 panel-side-right w/reset 064576 item description part no. 5 kit a.-leg/air x64664 6 panel-lower-front (see pg 59) 063403 7 door a.-ins...

  • Page 63

    59 model c009 parts 140514 model c009 panel a.-lower front - x63822 figure 18 item description part no. 1 screw-6-32x3/8 slot pan 018132 2 standoff-nylon-snap-1/2l 063824 3 cable-display-panel 063990 4 cover-display 063827 5 display-flavor 063825 6 lens-display 063826 7 gasket-lens lcd 063778 8 nut-...

  • Page 64: Control Assembly X82253-12

    60 parts model c009 140514 control assembly x82253-12 figure 19 item description part no. 1 control-dispenser-juice x62551ser1 2 standoff-nylon-snap-1/2l 053413 3 contactor 120vac 50/60hz 055248-12 4 stop-din rail ts 35 064303 5 trans.-100va 120/208/240 079800 6 screw-8x1/4 sltd hex 009894 7 lug-gro...

  • Page 65

    61 model c009 parts 141110 manifold a.-complete - x64504 figure 20 item description part no. 1 head-pump wmixer 064160 2 seal-pump piston 063401-16 3 screw-m4x0.7x16 flathead 063401-8 4 plate-pump adapter 063401-3 5 gasket-pump plate 063401-18 6 seal-backup piston 063401-17 7 screw-6-32x5/8 sltd rou...

  • Page 66

    62 parts model c009 140217 kit assemblies-non-carbonated beverage dispenser figure 21.

  • Page 67

    63 model c009 parts 140217 kit assemblies - parts identification kit a.-juicer #1 - x64574-1 item description part no. 1 cover-cassette 063900 2 clip-cassette 063543 3 cassette a.- concentrate x64256 kit a.-juicer #2 - x64574-2 item description part no. 1 cover-cassette 063900 2 clip-cassette 063543...

  • Page 68: Parts List

    Parts list + available separately, nnn = not a service item 64 parts list model c009 140911 de s cri p t io n p art num be r qty . W arr. Cl as s re m arks actuator a. -r eset *c 009* x64567 1 103 s/ n k 6076512 & u p actuator- r eset *c 009* 064569 1 103 body- r eset *c 009* 064568 1 103 e- ri ng 3...

  • Page 69

    65 + available separately, nnn = not a service item model c009 parts list de s cri p t io n re m arks w arr. Cl as s qty . P art num be r chi ller a .- in sulated *c009* x63414 1 103 +screw -10- 32x3/ 8 s ltd t russ 024298 2 000 +uni on- 1 /2 x1/ 2 true seal 063784 2 103 cli p -c assette 063543 16 0...

  • Page 70

    + available separately, nnn = not a service item 66 parts list model c009 de s cri p t io n re m arks w arr. Cl as s qty . P art num be r cover- c assette 063900 4 103 co ver- c o n tro l *c 009* 064539 1 103 co ver- d isplay *c 009* 063827 1 103 front panel decal- clean in structi o ns* c 009* 0644...

  • Page 71

    67 + available separately, nnn = not a service item model c009 parts list de s cri p t io n re m arks w arr. Cl as s qty . P art num be r senso r a .- pro x im it y *c009* 063766- 12e 2 103 screw -#4- 40 x .157 s. S. Set 063766- 12f 2 103 probe- halfw ave- li ghted- supp. 063766- 12g 2 103 +tube- w ...

  • Page 72

    + available separately, nnn = not a service item 68 parts list model c009 de s cri p t io n re m arks w arr. Cl as s qty . P art num be r ki t a .- cup ho lder *c 009* x65951 1 103 s/ n m 4085899 & p ri o r bracket- cup- h older- left 065939 1 103 bracket- cup- h older- ri ght 065940 1 103 ho lder a...

  • Page 73

    69 + available separately, nnn = not a service item model c009 parts list de s cri p t io n re m arks w arr. Cl as s qty . P art num be r strai n er- c one m esh 1/ 2 o df 082935 2 000 s/ b b 14017 label- c auti on- g rd- cord 032165 1 000 label- q r c ode m cdonald' s* c 009* 083054c009 1 000 label...

  • Page 74

    + available separately, nnn = not a service item 70 parts list model c009 de s cri p t io n re m arks w arr. Cl as s qty . P art num be r plate- pum p m o unti n g *c009* 063401- 1 1 103 plate- seal *c 009* 063428 1 103 +screw -6- 32x5/ 8 s ltd r o und 019309 3 000 +w asher- #10 medi um spli t lock ...

  • Page 75

    71 + available separately, nnn = not a service item model c009 parts list de s cri p t io n re m arks w arr. Cl as s qty . P art num be r sw it ch a. -r eed- c abi net *c009* 063982 2 103 sw it ch a. -r eed- pum p h d *c009* 063981 2 103 sw it ch- pressure 440 psi -sold 048230 1 103 li ne a. -d is c...

  • Page 76

    + available separately, nnn = not a service item 72 parts list model c009 de s cri p t io n re m arks w arr. Cl as s qty . P art num be r tool sam pler a. -c o ncentrate *c 009* x63955- ser 1 000 servi ce tech' s m ay purchase if needed +o -r in g -1- 3/ 8 o d x .103w -#123 018664 2 000 cup- c ali b...

  • Page 77

    Model c009 063974-12 05/14 taylor company 2014 carrier commercial refrigeration, inc. C line voltage right pump motor encoder right pump motor left pump motor left pump motor encoder wht blk red blk blu brn wht blk red wht blk wht blk wht red blk blk brn blu wht red blk blk wht blk wht red blk blk y...