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Taylor Model 382 Operator's Manual

Manual is about: Slush Freezer

Summary of Model 382

  • Page 1

    Model 382 (with rc25) slush freezer operator’s manual 053105-m 10/98.

  • Page 2

    Complete this page for quick reference when service is required: taylor distributor: address: phone: service: parts: date of installation: information found on the 382 data label: model number: serial number: electrical specs: voltage cycle phase maximum fuse size: amps minimum wire ampacity: amps p...

  • Page 3: Table Of Contents

    Table of contents models 382rc25 table of contents section 1 to the installer 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation instructions 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electr...

  • Page 4

    Models 382/rc25 table of contents table of contents -- page 2 section 7 important: operator checklist 21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . During cleaning and sanitizing 21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Troubleshooting bac...

  • Page 5: Section 1

    1 models 382/rc25 to the installer 050722 section 1 to the installer this machine is designed for indoor use only. Do not install the machine in an area where a water jet could be used to clean or rinse the machine. Failure to follow this instruction may result in serious electrical shock. Installat...

  • Page 6

    2 to the installer models 382/rc25 refrigeration charging and line construction the dispensing unit is shipped with a refrigerant holding charge that is sufficient enough to prevent moisture contamination (8 oz./227 g. Hp62). This holding charge will become part of the total system charge. The conde...

  • Page 7

    3 models 382/rc25 to the installer note: 5/8” individual line lengths are not to exceed 75 ft. (22.8 m) maximum length each. Total line length is not to exceed 150 ft. (45.7 m). 5/8” line + 5/8” line + 3/4” line = 150 ft. Or less. Figure 2 compressor condenser liquid refrigerant reciever condensing ...

  • Page 8

    4 to the installer models 382/rc25 step 5 evacuate the field constructed refrigerant lines using the access fittings brazed on the condensing end of the refrigeration lines. Step 6 when the evacuation process is complete, relieve the vacuum with 4 oz. (113 g.) of hp62 refrigerant per line, for a tot...

  • Page 9: Section 2

    5 models 382/rc25 to the operator 050906 section 2 to the operator the freezer you have purchased has been carefully engineered and manufactured to give you dependable operation. The taylor equipment, when properly operated and cared for, will produce a consistent quality product. Like all mechanica...

  • Page 10: Section 3

    6 safety models 382/rc25 050722 section 3 safety we at taylor company are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built-in safety features to protect both you and the servi...

  • Page 11: Section 4

    7 models 382/rc25 operator parts identification section 4 operator parts identification item description part no. 1 remote condensing unit rc 25 2 panel--side left 052117 3 cover--hopper--12 qt 045416 4 panel a.--rear x52115 5 panel--side right 051713 6 gasket--base pan 051868 7 tray a.--drip x46848...

  • Page 12

    8 operator parts identification models 382/rc25 beater door assembly item description part no. 1 knob--draw valve--black 047358 2 screw--1/4--20x9/16 thumb--300 047632 3 plate--draw spout mount 049275 4 spout--door zero waste 049276--bla 5 o--ring--2.375 od x 1/16w 046830 6 spring--comp.845x.055x3.5...

  • Page 13

    9 models 382/rc25 operator parts identification accessories item description part no. 1 brush--mix pump body--3”x7” 023316 2 brush--draw valve 1”x2”x17” 013073 3 brush--double ended 013072 4 brush--rear brg 1in.Dx2in.L 013071 5 lubricant--taylor hi perf--4 048232 6 sanitizer kay--5 r (case of 125 pa...

  • Page 14: Section 5

    10 important: to the operator models 382/rc25 section 5 important: to the operator add mix mix out 2 1 3 4 5 6 item description 1 control switch 2 fill switch 3 add mix light 4 mix out light 5 viscosity control 6 display light switch (optional) symbol legend = the “on/auto” symbol. = the “off” symbo...

  • Page 15

    11 models 382/rc25 important: to the operator fill switch (item 2) the fill switch is located under the control channel. The “on” position enables refrigeration when the control switch is in the “auto” position. The “on” position enables the fill system to replenish and maintain product levels in th...

  • Page 16: Section 6

    12 operating procedures models 382/rc25 section 6 operating procedures we begin our instructions at the point where the parts are disassembled and laid out to dry from the previous night’s cleaning. The following procedures will explain how to assemble the parts into the freezer, sanitize them, and ...

  • Page 17

    13 models 382/rc25 operating procedures if the blades are in good condition, assemble the clips on the blades. Install one scraper blade and clip over the two holding pins on one side of the beater. Holding the blade and clip on the beater, turn the assembly over and install the second scraper blade...

  • Page 18

    14 operating procedures models 382/rc25 place the draw valve spring over the shaft end on the draw valve. Figure 13 insert the draw valve and spring into the door spout until the threaded end of the shaft passes through the hole in the end of the door spout. Thread the draw valve knob onto the end o...

  • Page 19

    15 models 382/rc25 operating procedures figure 19 place the large o-ring into the groove on the back side of the door and lubricate the installed o-ring. Figure 20 place the door bearing into the back side of the door. Note: do not lubricate the door bearing. Step 5 install the freezer door. Align t...

  • Page 20

    16 operating procedures models 382/rc25 step 8 install the front drip tray and the splash shield under the door spout. Figure 24 sanitizing step 1 fill system. Disconnect the product supply lines from the mix delivery container. Prepare two gallons (7.6 liters) of an approved 100 ppm sanitizing solu...

  • Page 21

    17 models 382/rc25 operating procedures step 6 place the control switch in the “off” position. Place an empty mix pail beneath the door spout. Open the draw valve and draw off all of the sanitizing solution. When the sanitizer stops flowing from the door spout, close the draw valve. Figure 28 step 7...

  • Page 22

    18 operating procedures models 382/rc25 closing procedure to disassemble the units, the following items will be needed: s two cleaning pails s necessary brushes provided with freezer s cleaner s single service towels draining product from the freezing cylinder step 1 place the fill switch in the “of...

  • Page 23

    19 models 382/rc25 operating procedures step 3 place the control switch in the “wash” position. With a mix pail beneath the door spout, open the draw valve. Drain all the rinse water from the freezing cylinder. When the rinse water stops flowing from the door spout, close the draw valve and place th...

  • Page 24

    20 operating procedures models 382/rc25 disassembly be sure the control switch is in the “off” position. Step 1 remove the torque arm, handscrews, freezer door, beater assembly, scraper blades, torque rotor, and the drive shaft, and take these parts to the sink for cleaning. Step 2 remove the front ...

  • Page 25: Section 7

    21 models 382/rc25 important: operator checklist section 7 important: operator checklist during cleaning and sanitizing always follow local health codes. Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly. The following check po...

  • Page 26: Section 8

    22 troubleshooting guide models 382/rc25 section 8 troubleshooting guide problem probable cause remedy page ref. 1. No product is being dispensed with the draw valve open. A. Product freeze-up due to improper product mixing. A. Follow directions for mixing product carefully. -- -- b. The torque arm ...

  • Page 27

    23 models 382/rc25 troubleshooting guide problem probable cause remedy page ref. 4. The freezing cylinder walls are scored. A. Broken beater pins. A. Repair or replace the beater assembly. -- -- b. The gear unit is out of alignment. B. Contact a service technician. -- -- c. The beater assembly is be...

  • Page 28

    24 troubleshooting guide models 382/rc25 problem probable cause remedy page ref. 8. The unit is not freezing product when placed in the “auto” mode. A. The torque rotor is bound, leaving the torque arm in the cold position. Therefore the compressor will not run. A. Free the torque rotor. -- -- b. Th...

  • Page 29: Section 9

    25 models 382/rc25 parts replacement schedule section 9 parts replacement schedule part description every 3 months every 6 months annually scraper blade inspect & replace if necessary minimum drive shaft seal x freezer door o-ring x door port o-ring x front bearing x door spout o-ring x drive shaft ...

  • Page 30: Section 10

    Section 10 parts list + available separately 26 parts list models 382/rc25 de s cri p t io n part num be r qty . W arr. Cl as s re m arks part s up da t e a r m --t orque 014500 1 103 bear in g --f r o n t --t o r q u e *3 82 --384* 052005 1 000 bear in g --g u id e 014496 1 000 bear in g --u n it r...

  • Page 31

    27 + available separately models 382/rc25 parts list de s cri p t io n part s up da t e re m arks w arr. Cl as s qty . Part num be r +s c r e w --1 /4 --20x 9/ 16 t h u m b --300 047632 2 103 +p lu g --p r ime *380/ 1* 046833 1 103 +o --ri ng --9 /3 2 od x 1/ 16 w a ll 029751 1 000 +spo u t --d o o ...

  • Page 32

    + available separately 28 parts list models 382/rc25 de s cri p t io n part s up da t e re m arks w arr. Cl as s qty . Part num be r p a n --d r ip *380/ 1* 046852 1 103 p a n e l a .-- f r o n t *382* x 51097 1 103 p a n e l a .-- r e a r *382* x 521 15 1 103 incl ude s 2- -0 21 10 6 nut s e r t s ...

  • Page 33

    29 + available separately models 382/rc25 parts list de s cri p t io n part s up da t e re m arks w arr. Cl as s qty . Part num be r +b oot --t oggl e s w it c h 043398 1 000 s w it ch --t oggl e --d p d t *on --of f --o n 014464 1 103 tim e r a .-- d el a y o n m ake --2 m in . X 49541 --12 1 103 t...

  • Page 34

    + available separately 30 parts list models 382/rc25 r c 25 c ondensi ng u ni t de s cri p t io n part num be r rc25 qty . W arr. Cl as s re m arks part s up da t e b oot --rot o lo ck v a lv e 0371 16 1 000 j7032493/ p r io r (t e c u m s e h ) b lo c k --t e r mi n a l 2p --l1, l2 039422 1 103 j70...

  • Page 35

    31 + available separately models 382/rc25 parts list de s cri p t io n part s up da t e re m arks w arr. Cl as s rc25 qty . Part num be r +b la d e --f a n 031532 1 103 p a n e l- -b a c k&s id e* r c 25 * 049164 1 103 j7032493/ p r io r (t e c u m s e h ) p a n e l- -b a c k&s id e* r c 25 * 050162...

  • Page 36

    Model 382 051061--12.

  • Page 37

    Model 382 051061--40