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Taylor Model C043 Operating Instructions Manual

Other manuals for Model C043: Operator's Manual

Summary of Model C043

  • Page 1

    Model c043 general market custard machine original operating instructions 068359--m 7/22/10 (original publication) (updated 8/2/12).

  • Page 2

    Complete this page for quick reference when service is required: taylor distributor: address: phone: service: parts: date of installation: information found on the c043 data label: model number: serial number: electrical specs: voltage cycle phase maximum fuse size: amps minimum wire ampacity: amps ...

  • Page 3: Table Of Contents

    Model c043 table of contents table of contents section 1 to the installer 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section 2 to the operator 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section 3 safety 5 . ....

  • Page 4

    Table of contents model c043 table of contents - page 2 section 8 troubleshooting guide 41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section 9 parts replacement schedule 42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section 10 warranty explanation 43 ...

  • Page 5: Section 1

    1 model c043 to the installer section 1 to the installer the following are general installation instructions. For complete installation details, please see the check out card. Installer safety in all areas of the world, equipment should be installed in accordance with existing local codes. Please co...

  • Page 6

    2 model c043 to the installer 111216 this unit must be installed on a level surface to avoid the hazard of tipping. Extreme care should be taken in moving this equipment for any reason. Two or more persons are required to safely move this unit. Failure to comply may result in personal injury or equi...

  • Page 7

    3 model c043 to the installer refrigerant in consideration of our environment, taylor proudly uses only earth friendly hfc refrigerants. The hfc refrigerant used in this unit is r404a. This refrigerant is generally considered non-toxic and non-flammable, with an ozone depleting potential (odp) of ze...

  • Page 8: Section 2

    4 model c043 to the operator section 2 to the operator your freezer has been carefully engineered and manufactured to give you dependable operation. This unit, when properly operated and cared for, will produce a consistent quality product. Like all mechanical products, it will require cleaning and ...

  • Page 9: Section 3

    5 model c043 safety 111216 section 3 safety we at taylor company are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built-in safety features to protect both you and the service te...

  • Page 10

    6 model c043 safety s do not allow untrained personnel to operate this machine. S do not operate the freezer unless all service panels and access doors are restrained with screws. S do not remove any internal operating parts (example: freezer door, beater, scraper blades, etc.) unless all control sw...

  • Page 11: Notes:

    7 model c043 safety notes:.

  • Page 12: Section 4

    8 model c043 operator parts identification section 4 operator parts identification c043 figure 1.

  • Page 13

    9 model c043 operator parts identification exploded view parts identification item description part no. 1 tray a.-drip x63636 2 cover-hopper-front ins 065701 3 cover-hopper-rear ins 065700 4 lever a.-flow reg x64316 5 rod-flow control 063593 6 tube a.-feed plastic x67453 7 panel a.-rear x63715 8 scr...

  • Page 14

    10 model c043 operator parts identification 110207 beater door & hopper assemblies figure 2.

  • Page 15

    11 model c043 operator parts identification 110207 beater door & hopper assemblies parts identification item description part no. 1 chute-short 063618 2 door a. C043 x63611-ser 3 nut-stud 043666 4 plate-draw arm 063614 5 nut-stud 034383 6 gasket-door ht 4” double 048926 7 bearing-door-front 064315 8...

  • Page 16

    12 model c043 operator parts identification accessories figure 3 item description part no. 1 brush-dbl end-pump & feed 013072 2 brush-draw valve 1”od x 2”x17” 013073 *3 brush-barrel 063843 *4 brush-rear brg 063844 5 brush-mix pump body 3”x7” 023316 6 brush-end-door-spout-ss 039719 item description p...

  • Page 17: Section 5

    13 model c043 operator parts identification section 5 important to operator figure 4 item description 1 hopper refrigeration switch 2 operational refrigeration switch 3 flow adjustment knob 4 mix low indicator light 5 beater motor switch 6 digital countdown timer hopper refrigeration switch the hopp...

  • Page 18: Section 6

    14 model c043 operating procedures section 6 operating procedures this machine is a three flavor custard freezer. It has three 30 quart (28 liter) hoppers. The mix flows by gravity through an adjustable flow control into the freezing cylinders. This unit has been designed to produce a rich tasting c...

  • Page 19

    15 model c043 operating procedures step 3 slide the seal over the shaft and groove until it snaps into place. Figure 7 step 4 fill the inside portion of the seal with 1/4” (6 mm) more lubricant and lubricate the flat side of the seal that fits onto the rear shell bearing. Figure 8 step 5 lubricate t...

  • Page 20

    16 model c043 operating procedures step 7 starting at the hex end of the beater shaft, place a metal leaf spring (arched upward) over the two pins closest to that end. Install the long scraper blade on top of the leaf spring. ( note: there is only one long scraper blade per beater.) figure 11 step 8...

  • Page 21

    17 model c043 operating procedures 111216 door assembly step 1 with the door in a horizontal position, install the draw arm plate. Install all three short stud nuts and leave them loose. Figure 15 step 2 turn the door over and install the door gasket. Note: do not lubricate the gasket, as this will ...

  • Page 22

    18 model c043 operating procedures sanitizing step 1 using lukewarm water, prepare an approved 100 ppm sanitizing solution (examples: 5 gal. [19 liters] of kay-5 r or 4 gal. [15 liters] of stera-sheen r ). Use warm water and follow the manufacturer's specifications. Step 2 place the feed tube and th...

  • Page 23

    19 model c043 operating procedures step 7 place an empty mix pail under the draw arm plate (if the machine is not equipped with a trough). Figure 23 step 8 pour the sanitizing solution into the hopper. Figure 24 step 9 brush clean the mix hopper. Figure 25 step 10 place the beater switch in the on p...

  • Page 24

    20 model c043 operating procedures important! Your hands must be clean and sanitized before proceeding with the next steps. Step 13 remove the splash guards from the doors. Figure 28 step 14 remove the chute from the hopper. Figure 29 step 15 install the feed tube assembly into the mix inlet hole lo...

  • Page 25

    21 model c043 operating procedures priming - custard keep fingers out of fill and discharge openings! Failure to do so may result in severe personal injury, contaminated product, or component damage. Step 1 important: verify that the flow adjustment knob is in the “close” position and the beater mot...

  • Page 26

    22 model c043 operating procedures 120213 step 5 on the back half of the hoppers, install the hopper covers that have the concave lip. For maximum capacity, the hopper should be full. Figure 35 step 6 place the beater switch and the refrigeration switch in the “on” position. Set the timer for one mi...

  • Page 27

    23 model c043 operating procedures step 10 open the draw arm plate. Figure 39 note: a chattering noise indicates that not enough mix is entering the freezing cylinder. It may be necessary to increase the flow of mix into the freezing cylinder. Increase the flow control knob only 1/2 a number at a ti...

  • Page 28

    24 model c043 operating procedures 120213 step 3 on the front half of the hoppers, install the hopper covers that have the raised lip. Figure 43 step 4 fill the hopper with lemon ice mixture. Note: use only fresh mix when priming the freezer. Step 5 on the back half of the hoppers, install the hoppe...

  • Page 29

    25 model c043 operating procedures note: if lemon ice does not dispense, use the rake to clean the draw arm plate area. Figure 47 step 9 when frozen lemon ice appears, close the draw arm plate. Using sanitized hands , install a sanitized product chute. Figure 48 step 10 open the draw arm plate and s...

  • Page 30

    26 model c043 operating procedures hold cycle during operation the hold cycle is only used for custard, not lemon ice. Step 1 place the flow adjustment knob in the “close” position. Set the timer for one minute. Figure 52 step 2 after one minute has expired, place the refrigeration switch in the “ho...

  • Page 31

    27 model c043 operating procedures step 5 close the draw arm plate. Make sure the left stud nut is snug and then the right stud nut. Figure 56 step 6 remove the custard chute and take it to the sink for cleaning and sanitizing. Figure 57 step 7 close the dipping cabinet cover. Step 8 prepare a squee...

  • Page 32

    28 model c043 operating procedures 120213 resuming production during operation step 1 place the beater switch in the “on” position. Figure 59 step 2 place the refrigeration switch in the “on” position. Figure 60 step 3 set the timer for one minute. After the minute expires, open the flow control ass...

  • Page 33

    29 model c043 operating procedures step 5 when custard appears, adjust the flow adjustment knob to gain the desired custard texture. Turn the flow adjustment knob clockwise if the product is too firm and counter-clockwise if the product is too soft. Figure 63 step 6 when the product looks servable, ...

  • Page 34

    30 model c043 operating procedures step 3 place the beater switch in the “on” position. Figure 67 step 4 open the dipping cabinet cover. Close the draw arm plate. Using sanitized hands , install a sanitized custard chute. Figure 68 step 5 open the draw arm plate and turn the flow adjustment knob to ...

  • Page 35

    31 model c043 operating procedures rinsing step 1 place the hopper refrigeration switch in the “off” position. Figure 71 step 2 make sure the refrigeration switch is in the “off” position. Figure 72 step 3 close the draw arm plate and remove the product chute. Figure 73 step 4 install the splash gua...

  • Page 36

    32 model c043 operating procedures step 6 with the brushes provided, scrub the mix hopper. Figure 76 step 7 place the beater switch in the “on” position. Figure 77 step 8 open the draw plate and drain the rinse water from the freezing cylinder. Figure 78 step 9 repeat this procedure until all mix re...

  • Page 37

    33 model c043 operating procedures cleaning important: failure to follow these cleaning procedures may result in bacterial contamination of the frozen custard product. Step 1 make sure the refrigeration switch is in the “off” position. Figure 80 step 2 close the draw arm plate. Figure 81 step 3 usin...

  • Page 38

    34 model c043 operating procedures step 7 using the double-ended brush, clean the inside of the feed tube. Figure 85 step 8 place the beater switch in the “on” position. Set the timer for five minutes. Figure 86 step 9 after five minutes has elapsed, open the draw arm plate and drain all the solutio...

  • Page 39

    35 model c043 operating procedures disassembly step 1 remove the door assembly. Figure 89 step 2 disassemble the door assembly. Remove the gasket from the product door. Figure 90 step 3 remove the front bearing from the door or beater shaft. Figure 91 step 4 while removing the beater shaft, take eac...

  • Page 40

    36 model c043 operating procedures note: if the rear seal remains in the drive coupling at the back of the machine instead of coming out with the beater shaft, perform the following: s reinstall three blades and leaf springs on the beater shaft. S slide the beater shaft back into the freezing cylind...

  • Page 41

    37 model c043 operating procedures step 2 thoroughly brush clean all disassembled parts in the cleaning solution, making sure all lubricant and mix film is removed. Figure 96 step 3 use the double-ended brush to clean the inside of the feed tube. Figure 97 step 4 return to the freezer with a small a...

  • Page 42

    38 model c043 operating procedures step 6 prepare a sink with an approved sanitizing solution (examples: kay-5® or stera-sheen®). Use warm water and follow the manufac- turer's specifications. Figure 100 step 7 repeat step 2 using the sanitizing solution. Step 8 place all cleaned parts on a clean, d...

  • Page 43: Section 7

    39 model c043 important: operator checklist 120802 section 7 important: operator checklist during cleaning and sanitizing always follow local health codes. Cleaning and sanitizing schedules are governed by federal, state, or local regulatory agencies, and must be followed accordingly. If the unit ha...

  • Page 44

    40 model c043 important: operator checklist j 5. Follow all lubricating procedures as outlined in “assembly”. J 6. If your machine is air cooled, check the condenser for accumulation of dirt and lint. Dirty condensers will reduce the efficiency and capacity of the machine. Condensers should be clean...

  • Page 45: Section 8

    41 model c043 important: operator checklist section 8 troubleshooting guide problem probable cause remedy page ref. 1. The product is too stiff. A. Flow rate is too slow. A. Adjust the flow rate. 21 2. The scraper blades make a chattering noise. A. Flow rate is too slow. A. Adjust the flow rate. 21 ...

  • Page 46: Section 9

    42 model c043 parts replacement schedule section 9 parts replacement schedule part description every 3 months every 6 months annually brush-dbl end-pump & feed inspect & replace if necessary minimum brush-draw valve 1”od x 2”x17” inspect & replace if necessary minimum brush-barrel inspect & replace ...

  • Page 47: Section 10

    43 model c043 warranty explanation section 10 warranty explanation class 103 parts the warranty for new equipment class 103 parts is one year from the original date of unit installation, with a replacement parts warranty of three months. Class 212 parts the warranty for new equipment class 212 parts...

  • Page 48: Section 11

    Section 11 parts list 44 parts list model c043 c 043 p a rt s l ist de s cri p t io n p art num be r c043 qty . W arr. Cl as s re m arks beari n g- door- f ront *c 043* 064315 3 000 beari n g- rear shell- ni ckel 031324 3 000 +nut- beari n g 028991 3 000 +w asher- beari n g l ock 012864 3 000 belt- ...

  • Page 49

    45 model c043 parts list de s cri p t io n re m arks w arr. Cl as s c043 qty . P art num be r control- thermi stor x63020- ser 1 103 coupli ng a. Uni versal j o in t x64956 3 103 +pi n -r o ll- 3/ 32x9/ 16 steel plai n 015971 12 103 coupli ng- 3 /8 fs x 1 /4 fs 031791 1 103 li ne a. -d is charg e *a...

  • Page 50

    46 parts list model c043 de s cri p t io n re m arks w arr. Cl as s c043 qty . P art num be r gasket- c ontrol cover *c 043* 063653 3 000 gasket- d oor h t 4 "- double 048926 3 000 gear a. *r educer 4 .21: 1 044172 3 212 x66340 ali g nm ent t o o l grommet- 7/ 16 x 5 /1 6 s hock absb 016212 6 000 ha...

  • Page 51

    47 model c043 parts list de s cri p t io n re m arks w arr. Cl as s c043 qty . P art num be r + a r m a f l e x 3 /8 id x 1 /4 w a l l 020896- 12 2 nnn r50322 lubri c ant- taylor 4 o z. 047518 1 000 man- oper c043 068359- m 1 000 mot o r- 2 .0 h p 017650- 33 3 212 m o tor- fan 1 6 w att 063687- 12 1...

  • Page 52

    48 parts list model c043 de s cri p t io n re m arks w arr. Cl as s c043 qty . P art num be r +nut- j am 3/ 8- 24 zp 070756 3 000 + e -r in g 1 /4 b l a c k p h o s 032190 3 000 shell a .- in sulated *c043* x63600- ser 3 512 w asher- beari n g l ock 012864 3 000 nut- b rass beari n g 028991 3 000 gu...

  • Page 53

    49 model c043 parts list de s cri p t io n re m arks w arr. Cl as s c043 qty . P art num be r valve- epr 1/ 4s 022665 1 103 li ne a. -s ucti o n *c043* valve- exp- thermo- 3 /8 x 1 /2 odf 066904 3 103 valve- shutoff- 3/ 8 o df 063918 3 103 li ne- a .- li q .I n let valve *c 043* valve- shutoff- 7/ 8...

  • Page 54

    50 parts list model c043 r c 3 5 p ar ts list de s cri p t io n p art num be r rc35 qty . W arr. Cl as s re m arks blo c k- term in al 3p l1, l2, l3 039423 1 103 cap- dust- bulkhead coupli ng 048427 2 000 boot- insulati n g- epr 062048 1 000 boot- insulati n g- dual p ress sw 068022 1 000 boot- insu...

  • Page 55

    51 model c043 parts list de s cri p t io n re m arks w arr. Cl as s rc35 qty . P art num be r tee- access 3/ 8 026687 1 103 tee- access 5/ 8 026689 1 103 label- r efri gerant- h p62 047512 1 000 label- w arn- cover 051433 4 000 label- w arn- condenser- s harp 059287 1 000 label- w ir in g *rc35* 063...

  • Page 56

    52 parts list model c043 de s cri p t io n re m arks w arr. Cl as s rc35 qty . P art num be r valve- control- pressur- head- o ri 063849 1 103 valve- access 1/ 4fl x 1/ 4solder 044404 1 103 li ne a. -d is charge inlet *rc35* valve- regulator c pr 5/ 8s 025780 1 103 li ne a. -s ucti o n *rc35* valve-...

  • Page 57

    C043 063943-33a rev. 2/12.

  • Page 58

    C043 063943-33b rev. 2/12.