TE AMP 3K series Customer's Manual - page 16
409-32034
Rev D
16 of 31
Adjusting the Jogging Speed Using the Speed Control Knob
The default speed of the machine, when jogging, is set to a minimum value which is not defined by the initial
position of the speed control knob. Adjusting the speed upward enables jogging at speeds greater than the
default in case greater speeds are required to complete a cycle.
To cause the machine to run at a jog speed other than the default speed, perform the following:
1. Rotate the speed control knob completely counterclockwise.
2. Rotate the speed control knob to the desired speed.
3. Within three seconds, press the jog button. The machine will run at the speed set by the speed control
knob.
4. If the jog button is released and pressed again within three seconds, the machine will run at the set
speed. If the jog button is pressed after three seconds the machine will run at the default speed.
5. If the jog button is released, the speed control knob is adjusted to a different position, and the jog
button is pressed within three seconds, the machine will jog at the newly adjusted speed.
6. If the jog button is not pressed for three seconds, repeat Steps 1, 2, and 3 to set the jog speed to a
setting other than the default jog speed.
Jog (With Guards Disabled) Mode
(Figure 9)
NOTE
The footswitch will NOT initiate cycling in this mode.
DANGER
To avoid personal injury, be very careful of moving mechanisms when jogging the machine with the guards open.
This mode allows maintenance and setup personnel to cycle the machine with the guard door open using the
jog button. To activate this mode, turn "off" power, and open the guard door. Turn the power back "on" and,
immediately after the machine ready and guard disable indicators flash "on", press and hold the Jog button.
The guard disable indicator will flash at a rate of two flashes per second, indicating that the guard has been
disabled.
Pressing the Jog button causes the crankshaft to be rotated at a default reduced speed in the forward direction
until the Jog button is released or the crankshaft completes the machine cycle. If the Jog button is released in
mid
–cycle, the crankshaft will stop turning. Press the Jog button again and the crankshaft will continue to rotate
in the forward direction and complete the machine cycle.
If while jogging, the machine stalls and cannot complete a full cycle, release the jog button. Before continuing,
verify that there is not an interference problem in the crimping area. To complete the cycle, either press the
footswitch or jog at a faster speed. The
jog speed can be temporarily increased by following the “Adjusting the
Jogging Speed Using the Speed Control Knob” procedure described below.
If the Jog button is held down for longer than five seconds and the machine cycle is not completed, the
machine wi
ll “err” and the green indicator light will flash a fault code. To clear the error, hold down the
footswitch for five seconds. If the machine stalled because of an interference problem, “power down” the
machine, clear the problem, and then “power up” the machine again. It may be necessary to manually cycle the
machine to clear an interference problem. Refer to the CAUTION and DANGER statement below for the proper
manual cycling procedure.
The machine will exit the Jog (With Guards Disabled) Mode whenever the guards are closed or the power is
turned "off."
The ram may drift downward if the Jog Button is released in mid-cycle.
The green flashing status indicator flashes a specific number of times to represent a corresponding fault. For
example, the green status indicator will flash two times (each followed by a one second pause) to indicate that
the machine guard opened while the machine was running. Refer to Figure 10.