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U-Line 15 Wine Captain Service And Parts Manual

Summary of 15 Wine Captain

  • Page 1

    U-line corporation www.U-line.Com phone (414) 354-0300 • fax (414) 354-7905 service & parts tech lines phone (800) 779-2547 • fax (414) 354-5696 u-line corporation po box 245040 milwaukee, wi 53224-9540 u-line corporation 8900 north 55th street milwaukee, wi 53223 s ervice and p arts m anual for pro...

  • Page 2: Introduction

    Three generations of pride and quality manufacturing and design improvements are built into all u-line products. This manual contains specific instructions for servicing the entire line of u-line products which includes these models: introduction service and parts manual 2 95 icemaker 98 icemaker bi...

  • Page 3: Table of Contents

    Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 limited warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 safety precautions . . . . . . . . . . . . . . . . . . . . . . . . ....

  • Page 4: Service and Parts Manual

    Service and parts manual 4 on 11-1-98, u-line corporation modified the warranty provided with our units. We have significantly improved the coverage of the sealed system in years two through five of the unit’s life. The new warranty covers parts and labor for one year from the date of pur- chase. In...

  • Page 5: Warranty Statement

    5 warranty statement u-line corporation warrants each u-line product to be free from defects in materials and workmanship for a period of one year from the date of purchase; and warrants the sealed system (consisting of the compressor, the condenser, the evaporator, the hot gas bypass valve, the dry...

  • Page 6: Service and Parts Manual

    Service and parts manual 6 do not attempt to service or repair the unit until you have read the entire procedure. Safety items throughout this manual are labeled with warning or caution. Safety precautions warning means that failure to follow this safety statement may result in extensive product dam...

  • Page 7: Warranty Claims Procedure

    7 when submitting claims for warranty payment, please follow these guidelines. You can use any form you would normally use to bill your customer (your own computer generated form, narda, usa, etc.). The model and serial number must be on the claims. Claims will not be paid without a model and serial...

  • Page 8: Service and Parts Manual

    Service and parts manual 8 u-line’s warranty does not cover customer education calls. It has been reported that as high as 50% of all service calls performed, are customer education calls. The following guide has been developed to help screen calls on the most common cus- tomer education issues. It ...

  • Page 9: No Ice Or Not Enough Ice!

    9 no ice or not enough ice! Questions to ask before scheduling a service call — • are you aware of the factory specifications for ice production? Model # approx. Daily ice rate approx. Ice storage combo 75a 22.5 lbs. 13 lbs. Bucket combo 75ff 8 lbs. 13 lbs. Bucket combo 29a 22 lbs. 13 lbs. Bucket co...

  • Page 10: Service and Parts Manual

    Service and parts manual 10 normal vapor/compression cycle refrigeration • refrigerant is pumped from the compressor to the condenser as a high pressure, high temperature vapor. • as the refrigerant cools in the high pressure condenser, the vapor condenses to liquid. During this phase change, a grea...

  • Page 11

    11 u-line frost free refrigeration system cooling mode: • bypass solenoid valve closed • evaporator fan operating • refrigerant flows through capillary tube • normal vapor/compression cycle refrigeration defrost mode: • bypass solenoid valve open • refrigerant flows through bypass system • vapor flo...

  • Page 12: Service and Parts Manual

    Service and parts manual 12 compressor/electrical specifications compressor pins to measure start winding resistance, measure across the c-s pins. To measure run winding resistance, measure across the c-r pins. These pins should never measure any resistance to ground. This would indicate a shorted c...

  • Page 13

    13 system suction suction compressor condenser capillary evaporator wattage condition pressure line discharge tube normal normal slightly below very hot very hot warm cold normal room temperature overcharge higher than very cold slightly warm hot to warm cool cold higher than normal may frost to hot...

  • Page 14: Service and Parts Manual

    Service and parts manual 14 ice maker operating cycles 1. Freeze cycle a. Temperature control terminals 2 and 3 are closed b. Power to the compressor c. Power to the condenser fan 2. Harvest-1 cycle a. Temperature control terminals 2 and 3 are open - 2 and 1 close b. No power to the compressor or co...

  • Page 15: Cycle Schematics

    15 cycle schematics harvest-1 cycle (hold switch in normal position) switch limit orange black black black motor maker ice mold heater water switch fill c nc motor fan load over black relay start comp. Switch off on black black blue black control temp. Nc black orange 3 yellow 2 orange switch bin re...

  • Page 16: Service and Parts Manual

    Service and parts manual 16 cycle schematics water fill cycle switch limit orange black black black motor maker ice mold heater water switch fill c nc motor fan load over black relay start comp. Switch off on black black blue black control temp. Nc black orange 3 yellow 2 orange switch bin red no 1 ...

  • Page 17

    17 temperature control specifications double throw ice maker thermostat numbers 4548, ar-19-12, 2636, 2690, 2691, 2717 these temperature controls are double throw, single pole controls. The sensing tube is inserted into the ice maker mold and senses mold temperature. After ice is sensed in the mold,...

  • Page 18: Service and Parts Manual

    Service and parts manual 18 limit switch specifications number 109 limit switch normally closed bi-metal switch open temperature: 104 degrees f close temperature: 83 degrees f the function of this switch is to open in the event of an overheating condition. This bi-metal thermostat is normally closed...

  • Page 19

    19 ice maker diagnosis flow chart does the unit refrigerate? Sealed system leak electrical failure compressor failure fan motor failure defrost system failure low voltage voltage drop wiring temperature control failure water adjustment bin switch failure no no ever ywhere intermittent at 3:00 yes no...

  • Page 20: Service and Parts Manual

    Service and parts manual 20 redesign differentiation through our continuous efforts to improve our product line, u-line corporation has made some changes to the design of models combo 29ff and combo 75ff. The objective of this section is to assist the service technician in differentiating between th...

  • Page 21

    21 typical frost free airflow configuration air flow in at evaporator blade air flow out at evaporator outlet air passes through fin/tube evaporator condensate drains down trough under evaporator, into drain cup, and into condensate pan through drain hose. The drain trough is warmed during defrost b...

  • Page 22: Service and Parts Manual

    Service and parts manual 22 disassembly procedures model combo c075ff 1. Disconnect from power source. 2. Disconnect ice maker wires in back of unit. 3. Remove screws (6) from freezer housing. 4. Slide out freezer housing with ice maker unit attached. 5. Remove screws (4) from evaporator cover. 6. S...

  • Page 23

    23 model combo c029ff 1. Disconnect from power source. 2. Disconnect ice maker wires in back of unit. 3. Remove screws (3) from freezer housing. 4. Slide out freezer housing with ice maker unit attached. 5. Remove screws (4) from evaporator cover. 6. Slide evaporator cover out of clips (2). To remov...

  • Page 24: Service and Parts Manual

    Service and parts manual 24 model combo 75rf 1. Disconnect from power source. 2. Remove freezer door. 3. Slide out mullion. 4. Remove screws. To remove fan blade/motor: 1. Disconnect fan wires in the back of unit. 2. Remove fan blade by sliding off motor shaft. 3. Remove screws (2) from mounting bra...

  • Page 25: Troubleshooting

    25 never attempt to repair or perform maintenance on the unit until the main electrical power has been disconnected. 1. Will not eject ice (water frozen) cause remedy ■ control setting too cold ■ adjust control warmer (counterclockwise) ■ control defective (1-2 contacts open) ■ replace control ■ bin...

  • Page 26: Service and Parts Manual

    Service and parts manual 26 6. Low ice production cause remedy ■ control set too cold ■ adjust control warmer (counterclockwise) ■ fan motor stalled ■ replace fan motor ■ ice cubes too large ■ lower water fill adjustment ■ dirty condenser ■ clean condenser ■ bypass valve stuck open ■ replace bypass ...

  • Page 27

    27 ■ water line leaking at solenoid valve outlet ■ replace water line and fitting ■ water line leaking at fill tube ■ tighten clamp or fill tube replace fill tube assembly ■ defrost drain line not in drain pan ■ position drain line in drain pan ■ crack in water line ■ replace water line 13. Water le...

  • Page 28: Service and Parts Manual

    Service and parts manual 28 embraco matsushita assembly power cord kgs blue green white blue capacitor green blue blue white compressor 8 relay 3 overload blue relay overload 2 15wc, 29wc, 75wc, 220 volt wiring diagram compressor 15 & 75 only green grd. White - neutral green grd. Black - hot overloa...

  • Page 29

    29 yellow brown white white black red white load over relay compressor black green green black switch door condenser control temperature fan white black black on/off switch black black black blue lamp black white solenoid water white 2 1 3 black icemaker assembly sw limit black white (ribbed) kgs bl...

  • Page 30: Service and Parts Manual

    Service and parts manual 30 matsushita embraco white white white white white black blue blue green white blue green capacitor blue white blue compressor 8 relay 3 overload blue relay overload 2 assembly power cord compressor junction molded white (neutral) green black (hot) relay overload fan contro...

  • Page 31

    31 embraco matsushita blue blue white p/n b41852 green capacitor green blue blue white blue compressor relay relay blue overload overload 8 2 3 compressor black (hot) 75 f only green grd. White (neutral) green (ground) white relay fan white black control overload 29r wiring diagram sw hold icemaker ...

  • Page 32: Service and Parts Manual

    Service and parts manual 32 black black embraco green blue white matsushita blue capacitor white blue green blue compressor overload relay blue relay overload 8 3 2 75ad wiring diagram assembly power cord solenoid bypass green black white (ribbed) white black white relay green black lamp switch door...

  • Page 33

    33 white (ribbed) icemaker assembly black load over compressor black green black white green black on/off switch condenser fan black black white relay blue control temperature 1 2 3 water pump 1861 solenoid water white black yellow yellow black brown white red black yellow white brown black red blac...

  • Page 34: Service and Parts Manual

    Service and parts manual 34 white black white condenser fan solenoid bypass control temp black black black lamp switch door black white evaporator brown black green white fan compressor overload blue relay green white white black timer defrost p/n 41926 (ribbed) white green hot neutral black black 1...

  • Page 35

    35 icemaker assembly no combo 75ff (previous design; starting s/n 7cf300000, 7cf400000 or 7cf500000) wiring diagram black orange black motor green black solenoid bypass white white (ribbed) black black black on/off switch compressor green white black load over black condenser fan 3 relay 4 2 1 fan e...

  • Page 36: Service and Parts Manual

    Service and parts manual 36 white (ribbed) solenoid bypass green black fan black evap black compressor on/off switch condenser fan black load over black green black black relay white black purple control temperature black 2 3 switch door orange stripe black w/ 1 solenoid water 2 3 4 1 black black bl...

  • Page 37

    37 assembly power cord control green embraco white capacitor blue green matsushita blue blue white blue relay overload blue relay compressor overload 2 3 8 15wc, 29wc, 75wc wiring diagram white - neutral black - hot green grd. Overload lamp relay compressor 75 & 15 only green grd. Fan white blue bla...

  • Page 38: Service and Parts Manual

    Service and parts manual 38 220 volt part conversion list all parts listed in the service and parts manual are 110/115 volt. This document is a conversion list for the applicable 220 volt part. These 220 volt parts are used on the 95, 98 and bi15 ice makers, the pbcm 95/98 tank model ice makers, com...

  • Page 39: Model 402 Ice Maker

    39 model 402 ice maker item description part no. - ice maker ass’y 402 - faceplate ass'y 150 1 cover 627000 2 gear 628210* 3 motor 627973* 4 spring 627163* 5valve switch plate 625 836* 6 switch spacer 625834* 7 cam 627302* 8 insulator 627680* 9 hold switch 2506* 10 limit switch 2579 11 valve switch ...

  • Page 40: Service and Parts Manual

    Service and parts manual 40 combo 75ff (1 of 2) previous design starting with serial numbers 7cf300000, 7cf400000 or 7cf500000 for item #10, see model 402 ice maker (page 39) for separate breakdown. Item description part no. 1 handle 31489-4* 2 door gasket 31493-4* 3 door shelf retainers (3) 31521-1...

  • Page 41: Combo 75Ff (2 of 2)

    41 combo 75ff (2 of 2) previous design starting with serial numbers 7cf300000, 7cf400000 or 7cf500000 item description part no. 1 water line 404ff 2 water line connection 41826 3 plastic nut & sleeve ass’y 41254 7 cabinet foot (4) 41319 8 dryer 2692 10 fan motor, condenser 5263 11 fan blade, condens...

  • Page 42: Service and Parts Manual

    Service and parts manual 42 combo 75ff (1 of 2) new design starting with serial numbers 7cf600000 for item #10, see model 402 ice maker (page 39) for separate breakdown. Item description part no. 1 handle 31789-4* 2 door gasket 31493-4* 3 door shelf retainers (3) 31521-1 4 shelf retainer rivet (6) 4...

  • Page 43: Combo 75Ff (2 of 2)

    43 combo 75ff (2 of 2) new design starting with serial numbers 7cf600000 item description part no. 1 water line 404ff 2 water line connection 41826 3 plastic nut & sleeve ass’y 41254 4 cabinet foot (4) 41319 5dryer 2692 6 fan motor, condenser 5300 7 fan blade, condenser 5428 8 condenser 1951-ffs 9 b...

  • Page 44: Service and Parts Manual

    Service and parts manual 44 combo 29ff (1 of 2) previous design starting with serial numbers 2cf300000, 2cf400000 or 2cf500000 for item #9, see model 402 ice maker (page 39) for separate breakdown. Item description part no. 1 handle 31489-3* 2 door gasket 31493-3* 3 door shelf retainer (long) 31521-...

  • Page 45: Combo 29Ff (2 of 2)

    45 combo 29ff (2 of 2) previous design starting with serial numbers 2cf300000, 2cf400000 or 2cf500000 item description part no. 1 water line 404ff 2 water line connection 41826 3 plastic nut & ass’y 41254 12 cabinet foot (4) 41125 13 dryer 2692 15fan motor, condenser 5 263 16 fan blade, condenser 51...

  • Page 46: Service and Parts Manual

    Service and parts manual 46 combo 29ff (1 of 2) new design starting with serial number 2cf600000 for item #9, see model 402 ice maker (page 39) for separate breakdown. Item description part no. 1 handle 31489-3* 2 door gasket 31493-3* 3 door shelf retainer (long) 31521-2 4 door shelf retainer (short...

  • Page 47: Combo 29Ff (2 of 2)

    47 combo 29ff (2 of 2) new design starting with serial numbers 2cf600000 item description part no. 1 water line 404ff 2 water line connection 41826 3 plastic nut & sleeve ass’y 41254 12 cabinet foot (4) 41125 13 dryer 2692 15fan motor, condenser 5 300 16 fan blade, condenser 5428 18 back panel 11545...

  • Page 48: Service and Parts Manual

    Service and parts manual 48 combo 75a (1 of 2) for item #10, see model 402 ice maker (page 39) for separate breakdown. Item description part no. 1 handle 31489-4* 2 door gasket 31493-4* 3 door shelf retainers (3) 31521-1 4 shelf retainer rivet (6) 41824 5door switch 1916 6 door ass’y 75-door* 7 hing...

  • Page 49: Combo 75A (2 of 2)

    49 combo 75a (2 of 2) item description part no. 1 water line 404 2 water line connection 41826 3 plastic nut & sleeve ass’y 41254 4 cabinet feet (4) 41319 5dryer 2694 6 evaporator & heat exchanger 2189-75 7 fan motor 5263 8 fan blade 5188 item description part no. 9 condenser 1951-s 10 back panel 11...

  • Page 50: Service and Parts Manual

    Service and parts manual 50 combo 29a (1 of 2) for item #8, see model 402 ice maker (page 39) for separate breakdown. Item description part no. 1 handle 31489-3* 2 door gasket 31493-3* 3 door shelf retainer (long) 31521-2 4 door shelf retainer (short) 31521-3 5pivot hinge, top 11697-st* 6 pivot hing...

  • Page 51: Combo 29A (2 of 2)

    51 combo 29a (2 of 2) item description part no. 1 water line 404 2 water line connection 41826 3 plastic nut & sleeve ass’y 41254 4 cabinet foot (4) 41125 5dryer 2694 6 evaporator & heat exchanger 2189-29 7 fan motor 5263 item description part no. 8 fan blade 5188 9 back panel 11545-1 10 power cord ...

  • Page 52: Service and Parts Manual

    Service and parts manual 52 model 95 (1 of 2) for item #9, see model 402 ice maker (page 39) for separate breakdown. Item description part no. 1 switch - on/off 2053 2 handle 31489-1* 3 door gasket 31493-1* 4 pivot hinge, top 11697-st* 5pivot hinge, bottom 11695 -s* 7 grille 11662* 8 condenser ass’y...

  • Page 53: Model 95 (2 of 2)

    53 model 95 (2 of 2) item description part no. 1 water line 404 2 water line connection 405 3 plastic nut & sleeve ass’y 41254 4 compressor 5401-s 5capacitor 5 420 8 cabinet feet (4) 41125 9 dryer 2694 item description part no. 10 fan motor 5263 11 fan blade 5188 13 back panel-formed 11444 14 power ...

  • Page 54: Service and Parts Manual

    Service and parts manual 54 model 98 (1 of 2) for item #9, see model 402 ice maker (page 39) for separate breakdown. Item description part no. 1 switch-on/off 2053 2 handle 31489-2* 3 door gasket 31493-2* 4 pivot hinge, top 11697-st* 5pivot hinge, bottom 11695 -s* 7 grille 11661* 8 condenser ass’y 2...

  • Page 55: Model 98 (2 of 2)

    55 model 98 (2 of 2) item description part no. 1 water line 404 2 water line connection 405 3 plastic nut & sleeve ass’y 41254 4 compressor 5401-s 5capacitor 5 420 6 cabinet feet (4) 41125 7 dryer 2694 item description part no. 8 fan motor 5263 9 fan blade 5188 10 solenoid valve 2552a 11 back panel-...

  • Page 56: Service and Parts Manual

    Service and parts manual 56 model bi15 (1 of 2) for item #9, see model 402 ice maker (page 39) for separate breakdown. Item description part no. 1 switch- on/off 2053 2 handle 31489-2* 3 door gasket, lower 31606* 4 pivot hinge, top 11697-st* 5pivot hinge, bottom 11695 -sb* 7 grille 31543* 8 condense...

  • Page 57: Model Bi15 (2 of 2)

    57 model bi15 (2 of 2) item description part no. 1 water line 404 2 water line connection 41826 3 plastic nut & sleeve ass’y 41254 4 compressor 5402-s 5overload 5 413 6 cabinet feet (4) 41319 7 dryer 2694 item description part no. 8 fan motor 5263 9 fan blade 5188 10 solenoid valve 2552a 11 back pan...

  • Page 58: Service and Parts Manual

    Service and parts manual 58 model sp18 (1 of 2) for item #8, see model 402 ice maker (page 39) for separate breakdown. Item description part no. 2 handle 11777 3 door gasket 31493-1* 4 pivot hinge, top 11698-ss 5pivot hinge, bottom 11696-ss 6 grille 118870 7 condenser ass'y 2258-s 8 ice maker ass'y ...

  • Page 59: Model Sp18 (2 of 2)

    59 model sp18 (2 of 2) item description part no. 1 water line 404 2 water line connection 41826 3 plastic nut & sleeve ass'y 41254 4 compressor 5402-s 5overload 5 413 6 relay 5414 7 cabinet feet 41125 8 dryer 2694 item description part no. 9 fan motor 5263 10 fan blade 5188 11 back panel 11811 12 po...

  • Page 60: Service and Parts Manual

    Service and parts manual 60 model 75rf item description part no. 1 dr switch brkt 11712 2 grille 11664* 3 glass shelves (2) 31427-1 4 condenser 1951-ffs 5door switch 1916 6 control 2703 7 control knob 41492 8 lamp bulb 31317 9 freezer door ass’y 31628 10 hinge, bottom, 3 hole 11697-sb* hinge, bottom...

  • Page 61: Model 75Wc

    61 model 75wc item description part no. 1 dr switch brkt 11712 2 grille 11664* 3 wine shelf 2300 4 condenser 1951-s 5switch 1916 6 control 2744-s 7 control knob-silver 41715 alternate control knob-black 41492 8 lamp bulb 31317 9 shelf clip 31648 10 drain cup 11508 11 drain pan 31550-1-f 12 drain tro...

  • Page 62: Service and Parts Manual

    Service and parts manual 62 model 75f item description part no. 2 grille 11664* 3 glass shelves (2) 31427-1 4 condenser 1951-s 5control 25 80 6 control knob-silver 41715 7 glass half shelf (1) 31435 8 pivot screw, top 41785-ss* 9 hinge, top 11697-st* 10 door gasket 31493-4* 11 door handle 31489-4* 1...

  • Page 63: Model 75R

    63 model 75r item description part no. 1 dr switch brkt 11712 2 grille 11664* 3 glass shelves (2) 31427-1 4 condenser 1951-s 5door switch 1916 6 control 2745-s 7 control knob-silver 41715 alternate control knob-black 41492 8 lamp bulb 31317 9 glass half shelf (1) 31435 10 drain cup 11508 11 drain pa...

  • Page 64: Service and Parts Manual

    Service and parts manual 64 model 75ad item description part no. 1 dr switch brkt 11712 2 grille 11664* 3 glass shelves 31427-1 4 condenser 1951-ffs 5door switch 1916 6 control 2697 7 control knob - silver 41715 8 lamp bulb 31317 9 freezer door ass’y 31628 10 hinge, bottom, 3 hole 11697-sb* hinge, b...

  • Page 65: Model 29Ad

    65 model 29ad item description part no. 2 grille 11663* 3 glass shelves (3) 31426-1 4 condenser 1893-s 5control 2696 6 control knob 41715 7 shelf retainer rivets (6) 41824 8 auto timer 2684 9 drain pan 31550-1-f 10 drip tray 31360-f 11 door gasket 31493-3* 12 door handle 31489-3* 13 door shelf retai...

  • Page 66: Service and Parts Manual

    Service and parts manual 66 model 29r item description part no. 2 grille 11663* 3 glass shelves (3) 31426-1 4 condenser 1893-s 5control 2745 -s 6 control knob-silver 41715 alternate control knob-black 41492 7 door shelf retainer (short) (1) 31521-3 8 drain cup 11508 9 drain pan 31550-1-f 10 drain tr...

  • Page 67: Model 29Wc

    67 model 29wc item description part no. 1 dr switch brkt 11712 2 grille 11663* 3 condenser 1893-s 4 control 2744-s 5control knob-silver 41715 alternate control knob-black 41492 6 drain cup 11508 7 drain pan 31550-1-f 8 drain trough 31391 9 door gasket 31493-3* 10 door handle 41984-2- blk 11 wire win...

  • Page 68: Service and Parts Manual

    Service and parts manual 68 model 15r item description part no. 1 dr switch brkt 11712 2 grille 31543* 3 back panel 41802 4 feet leveler (4) 41319 5door shelf retainers (3) 315 21-3 6 glass shelf (3) 11771 7 glass shelf (1) 11770 8 drain cup 11508 9 drain pan 31550-1-f 10 drain trough 31391-2 11 hin...

  • Page 69: Model 15Wc

    69 model 15wc item description part no. 1 dr switch brkt 11712 2 grille 31543* 3 back panel 41802 4 feet leveler (4) 41319 5wine rack 2301 6 wine rack clip 31648 7 glass half shelf (1) 11770 8 drain cup 11508 9 drain pan 31550-1-f 10 drain trough 31391-2 11 hinge bracket ass’y, top 1848a-s* 12 hinge...

  • Page 70: Service and Parts Manual

    Service and parts manual 70 tank models item description part no. 1 built-in cabinet trim - model 95 11708* 1 built-in cabinet trim - model 98 11709* 2 water tank - plastic 1832-blk 3 water tank cover - plastic 509-blk 4 pump 1844 5nut 41216 item description part no. 6 water line 41223 7 tank hanger...

  • Page 71: Notes

    71 notes.

  • Page 72: Service and Parts Manual

    Service and parts manual 72 how to order replacement parts 1. Locate the illustration(s) for the model you are servicing. Note some models may have more than one illustration based on serial number breaks. 2. Refer to the area where the desired part would be installed, locate the part and note the i...

  • Page 73: Fax Parts Order Form

    Fax parts order form fax # 414-354-7905 account# ______________________________________ ship to: ______________________________________ bill to: ________________________________________ ______________________________________________ ______________________________________________ ____________________...

  • Page 76

    P.O. Box 245040 milwaukee, wi 53224-9540 phone 414.354.0300 fax 414.354.7905 printed in u.S.A. – january 2000 p/n 41921.