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- DCP 3000
- Instructions For Use Manual
Vacuubrand DCP 3000 Instructions For Use Manual
Summary of DCP 3000
Page 1
Page 1 of 64 instructions for use technology for vacuum systems vacuum gauge dcp 3000
Page 2: After Sales Service:
Page 2 of 64 after sales service: contact your local dealer or call +49 9342 808-5500 dear customer, your vacuubrand vacuum gauges are designed to provide you with many years of trouble-free service with optimal performance. Our many years of practical experience allow us to provide a wealth of appl...
Page 3
Page 3 of 64 de achtung: die vorliegende betriebsanleitung ist nicht in allen eu-sprachen verfügbar. Der anwender darf die beschriebenen geräte nur dann in betrieb nehmen, wenn er die vorliegende anleitung versteht oder eine fachlich korrekte Übersetzung der voll- ständigen anleitung vorliegen hat. ...
Page 4
Page 4 of 64 da bemærk: denne manual foreligger ikke på alle eu sprog. Brugeren må ikke be- tjene apparatet hvis manualen ikke er forstået. I det tilfælde skal en teknisk korrekt oversættelse af hele manual stilles til rådighed. Manual skal være gennemlæst og forstået før apparatet betjenes og alle ...
Page 5
Page 5 of 64 hu figyelem! Ez a kezelési utasítás nem áll rendelkezésre az eu összes nyelvén. Ha a felhasználó nem érti jelen használati utasítás szövegét, nem üzemeltetheti a készüléket. Ez esetben a teljes gépkönyv fordításáról gondoskodni kell. Üzembe helyezés előtt a kezelőnek végig kell olvasnia...
Page 6
Page 6 of 64 nl attentie: deze gebruiksaanwijzing is niet in alle talen van de eu verkrijgbaar. De gebruiker moet niet met dit apparaat gaan werken als voor hem/haar de gebruiks- aanwijzing niet voldoende duidelijk is. Bij gebruik van deze apparatuur is het nood - zakelijk een technisch correcte ver...
Page 7
Page 7 of 64 se varning: denna instruktion är inte tillgänglig på alla språk inom eu. Användaren får inte starta utrustningen om hon/han inte förstår denna instruktion. Om så är fallet måste en tekniskt korrekt instruktion göras tillgänglig. Instruktionen måste läsas och förstås helt före utrustning...
Page 8: 1 Switch Off
Page 8 of 64 portuguê Ρyccкий polski nederl. Suomi 日本語 中文 한국어 dcp 3000 v2.0 deutsch english français italiano español türkçe 1 switch off 2 press both 3 turn 4 press portuguê Ρyccкий polski nederl. Suomi 日本語 中文 한국어 dcp 3000 v2.0 deutsch english français italiano español türkçe reset / language selec...
Page 9: Contents
Page 9 of 64 contents reset / language selection ............................................. 8 safety information! ........................................................... 11 important information! ........................................................................11 general information .....
Page 10
Page 10 of 64 notes concerning the data logger function (recording and sending of data) ....................................................... 44 read commands .............................................................................. 46 write commands .............................................
Page 11: Safety Information!
Page 11 of 64 safety information! Important information! + keep this manual complete and accessible to per- sonnel at all times! + read this manual carefully before installing or op- erating the equipment. Observe the instructions contained in this manual. + do not modify the equipment without autho...
Page 12: Notice
Page 12 of 64 ➨ danger indicates a hazardous situation which, if not avoided, will result in death or serious injury. + warning indicates a hazardous situation which, if not avoided, could result in death or serious injury. • caution indicates a hazardous situation which, if not avoided, could resul...
Page 13: General Information
Page 13 of 64 general information to operate the vacuum gauge dcp 3000, at least one external pressure transducer (vsk 3000 or vsp 3000 or mpt 100) is required! Remove all packing material from the packing box. Re- move the product from its packing-box and retain all pack- aging until the equipment ...
Page 14: Ambient
Page 14 of 64 + the equipment is designed for operation at ambient temperatures and gas temperatures at the pressure transducer between +50°f and +104°f (+10°c and +40°c), or for short periods up to +176°f (+80°c) at the pressure transducer (gas temperature). Periodical- ly check maximum temperature...
Page 15: Ments
Page 15 of 64 • check the power source and the equipment’s rating plate to be sure that the power source and the equipment match in voltage, phase, and frequency. • when working with residues, aggressive or condens - able media, install a gas washing bottle if necessary. The vacuum gauge is equipped...
Page 16: Operating Conditions
Page 16 of 64 • adopt suitable measures in case of differences from recommended conditions, e.G., using the equipment outdoors, or in an atmosphere of conductive pollution or external condensation. • do not operate this product near flames. To the best of our knowledge the equipment is in com- plian...
Page 17: Safety During Operation
Page 17 of 64 safety during operation ➨ adopt suitable measures to prevent the release of dangerous, toxic, explosive, corrosive, noxious or pol- luting fluids, vapors and gases. + never operate this vacuum gauge if it has a damaged cord or plug. If the vacuum gauge is not working prop- erly, has be...
Page 18: Maintenance and Repair
Page 18 of 64 maintenance and repair ➨ switch off the vacuum gauge. Disconnect the power supply and wait five seconds before starting maintenance to allow the capacitors to discharge. ➨ note : the equipment may be contaminated with chemicals, which have been processed during op- eration. Ensure that...
Page 19: II 3G Iic T3 X
Page 19 of 64 ` important information: equipment marking (atex) vacuubrand equipment bearing mark (see rating plate) ` ii 3g iic t3 x internal atm. Only tech. File ref.: vac-ex01 and vacuubrand equipment bearing mark (see rating plate) ` x see manual for equipment labelled with „ ` x see manual“ the...
Page 20: Risk.
Page 20 of 64 the pumps are marked with ”x” (according to en 13463-1), i.E., restric- tions of the operation conditions: • the equipment is designated for a low degree of mechanical stress and has to be installed in a way so that it cannot be damaged from outside. Pumping units have to be installed ...
Page 21: Technical Data
Page 21 of 64 technical data technical data of display unit display unit dcp 3000 display lcd graphic display, illuminated pressure units / scale (selectable) torr, mbar or hpa measurement range with active pressure transducer: vsk 3000 vsp 3000 mpt 100 795 torr - 0.1 torr (1060 mbar - 0.1 mbar) 7.5...
Page 22: Type
Page 22 of 64 type vsk 3000 vsp 3000 pressure transducer ceramic diaphragm (alumina), capacitive, absolute pressure, gas type independent thermal conductivity according to pirani, gas type dependent measuring range (absolute) 795 - 0.1 torr (1060 - 0.1 mbar) 7.5*10 2 torr - 1*10 -3 torr (1*10 3 mbar...
Page 23: Type
Page 23 of 64 type vsk 3000 vsp 3000 housing dimensions diameter length with small flange with hose nozzle with connection for ptfe tube 2.4” (60 mm) 2.4” (60 mm) 3.7” (95 mm) 2.5” (63 mm) 2.4” (60 mm) 2.3” (58 mm) 3.8” (97 mm) - vacuum connection small flange kf 16 or hose nozzle for tubing i.D. 1/...
Page 24: Abbreviations
Page 24 of 64 abbreviations fpm : fluoroelastomer pa: polyamide pbt: polybutylene terephthalate pp : polypropylene pps : polyphenylene sulfide pur: polyurethane components wetted materials vsk 3000 sensor aluminum oxide ceramic sensor housing, measurement chamber pps, glass fiber seal at sensor chem...
Page 25: Use and Operation
Page 25 of 64 use and operation assembling the country-specific power plug + the wall power supply is delivered with power plugs for europe, uk, us and aus- tralia. + press the locking key on the wall power supply to remove and to replace the power plug with your country-specific plug. + assemble th...
Page 26: 1013.2
Page 26 of 64 warning notice (if necessary in combination with other symbols), flashing venting valve switched on (if connected) mbar torr hpa preselected pressure unit 1013.2 actual absolute pressure at the pressure transducer vsk 1 / vsp 1 active pressure transducer (status line) mbar 1013 . 2 mba...
Page 27: Keys
Page 27 of 64 keys vent: (functions only after connection of an external venting valve ) • a short tap vents momentarily • pressing longer than 2 seconds vents the system to atmospheric pressure. On/off switch connection plug of the power supply jacks for connection of external pressure transducer a...
Page 28: Installing The Hose Nozzle:
Page 28 of 64 installing the hose nozzle: unscrew the flange (using a 17 mm open-end wrench, if necessary) to expose the compression fitting (1). Slip the compression nut, and then the ferrule, onto the smooth end of the supplied hose nozzle (2). Slide the smooth end of the hose nozzle onto the comp...
Page 29: Independent Of The
Page 29 of 64 operation principle of the vsk 3000 the vsk 3000 is equipped with a capacitive pressure transducer with ceramic diaphragm to measure the actual pressure independent of the gas type and depending on the vacuum, i.E., absolute . The pressure value is displayed with a resolution of 0.1 to...
Page 30: Vacuu•bus
Page 30 of 64 general information on handling the vsp 3000 the vsp 3000 pressure transducer which has been developed particu- larly for use in chemical laboratories is a pressure sensor working in the fine vacuum range. Over the whole measuring range the pressure read - ing is indicated in exponenti...
Page 31: Prior to Use
Page 31 of 64 prior to use ➨ connect the vsk 3000 or vsp 3000 gauge head by its connecting cable ( vacuu•bus line) to a jack at the rear side of the dcp 3000. ➨ connect the gauge head to the vacuum chamber via either the small flange connection, the hose nozzle, or ptfe tubing. Avoid contamina - tio...
Page 32: Connected Components
Page 32 of 64 automatic identification of connected components when switching on the device, the configuration of the connected com - ponents is checked. Connected components (valves, pressure transducers, etc.) are au- tomatically identified , used and monitored until the device is switched off. Re...
Page 33: 1013
Page 33 of 64 switching between connected pressure transducers during pres- sure indication or graphic display: ➨ press the selection knob and keep pressed. Then turn the still pressed selection knob until the desired pressure transducer is displayed. Re- lease selection knob. 1013 . 2 mbar vsk 1 1....
Page 34
Page 34 of 64 rs-232 baud 19200 parity 8-n-1 handshake rts-cts send off data cancel - - - - - - - - back - - - - - - - - sensors vsk 1 750 torr vsp 1 1.0e+2 torr vsk 2 600 torr vsp 2 7.8e+1 torr - - - - - - - - back - - - - - - - - configuration adjustment 760 torr rs-232 . . . Sensors . . . Display...
Page 35: Configuration
Page 35 of 64 configuration in the ”configuration” menu the device parameters are preselected. Preselections + use the selection knob to select the parameters. ➨ switch the dcp 3000 on. ➨ press the selection knob. ➨ turn the selection knob to choose a menu and confirm by pressing the selection knob....
Page 36: Sensors
Page 36 of 64 to switch off automatic sending select ”off” or stop via serial interface. Send recorded data. See section “notes concerning the data logger function (recording and sending of data)”, pg. 44. + sensors : selection of the pressure transducer to be controlled. Maximum number of pressure ...
Page 37: 1St Possibility:
Page 37 of 64 it is possible to connect several external pressure transducers simultane- ously to the dcp 3000. Maximum number of pressure transducers of the same type (vsk 3000 or vsp 3000) connected to one dcp 3000: four. Alternatively connect one mpt 100 instead of one vsp 3000 (requires dcp 3000...
Page 38: 2Nd Possibility:
Page 38 of 64 2nd possibility: + switching during pressure indication or graphic display ➨ press the selection knob and keep pressed. ➨ turn the selection knob while still pressed until the desired pressure transducer is indicated (see vacuu•bus address in the status line). ➨ release the selection k...
Page 39: 3000
Page 39 of 64 determined and indicated between two vsk 3000 pressure transducers connected to the dcp 3000. + this requires one of the two pressure transducers to be defined as reference (e.G., vacuu•bus address ”ref. 1”). + in addition, both pressure transducers have to be configured to cor - respo...
Page 40
Page 40 of 64 a configuration of more than one pressure transducer to the same vacuu•bus address will result in error conditions at the dcp 3000 and must therefore be avoided! Do not configure a vsk 3000 as vsp 3000. Do not configure a vsp 3000 as vsk 3000. Further information concerning the configu...
Page 41: Setpoints
Page 41 of 64 setpoints valves (see “accessories”, pg. 51) can, after appropriate configuration, be opened or closed at preset ”on” and ”off” setpoints. Thus the switch- ing of the valves is controlled by the measured system pressure. The digital i/o interface can be used as interface for existing (...
Page 42: With Setpoints
Page 42 of 64 configuring valves or digital i/o interfaces for operation with setpoints reconfiguring the vacuu•bus addresses of valves or digital i/o inter - faces: 1. Switch the vacuum gauge dcp 3000 off. 2. Preferably connect only the component to be reconfigured to the dcp 3000. 3. Keep the ”ven...
Page 43: Not
Page 43 of 64 the vacuum gauge dcp 3000 is equipped with a serial interface (rs 232c, nine-pin sub-d-plug). + plug-in or remove the cable (cable rs 232c) from the interface only if the equipment is switched off. + the interface is not electrically isolated from the measuring circuit. + for optimal e...
Page 44: Examples:
Page 44 of 64 • maximum number of recordable readings: 32765. • a runtime is displayed during the recording. • the data of all connected pressure transducers are recorded, i.E., in case of two connected pressure transducers a maximum of 16382 readings per pressure transducer will be recorded. • reco...
Page 45: Example:
Page 45 of 64 depending on the amount of data and the transfer rate, the data output may take a very long time. The output of 32765 readings from one sensor takes up to 8 minutes at 19200 baud, longer than 1 hour at 2400 baud. Recording of data is possible with any terminal program. Example: windows...
Page 46: Command
Page 46 of 64 command operation response description in_pv_1 current pressure xxxx mbar/torr/ hpa* x.Xxe ± x mbar/ torr/hpa* unit according to preselections in_pv_sx current pressure of pressure trans- ducer x xxxx mbar/hpa/ torr* x.Xxe ± x mbar/ torr/hpa* pressure of pressure transducer x (order of...
Page 47: Command
Page 47 of 64 *** numbering corresponds to order of pressure transducers in the configuration menu command operation response description in_sp_1y setpoint on xxxx.X mbar/torr/ hpa* x.Xxe±x mbar/ torr/hpa* y: 1.........4: setpoint on y in_sp_2y setpoint off xxxx.X mbar/torr/ hpa* x.Xxe±x mbar/ torr/...
Page 48: Pin Assignment Rs-232 C
Page 48 of 64 the single abbreviations of a command are separated by underscores (ascii 5fh). The string is terminated with (ascii 0dh, ascii 0ah). * unit according to preselections ** when changing the time interval, recording starts anew, existing data are deleted. Time inter- val ”0” stops record...
Page 49: Troubleshooting
Page 49 of 64 troubleshooting fault possible cause remedy ❑ no display. ➨ power supply not plugged in (wall plug)? No power available? ✔ plug in power supply. Check mains fuse ➨ dcp 3000 switched off? ✔ switch on dcp 3000. ➨ vacuu•bus cable of power supply not plugged in at dcp 3000? ✔ plug in vacuu...
Page 50: Fault
Page 50 of 64 fault possible cause remedy ❑ displayed pressure value is fluctuating. ➨ position of the pressure transducer vsk 3000 has been changed (e.G. From horizontal to verti- cal)? Fluctuation of the displayed pressure in the range of 0.2 - 0.4 mbar? ✔ readjust pressure trans- ducer, if exact ...
Page 51: 636657
Page 51 of 64 external pressure transducer vsk 3000, .................................................. 636657 capacitive, ceramic diaphragm sensor 810 - 0.1 torr (1080 - 0.1 mbar) external pressure transducer vsp 3000, pirani ....................................... 636163 7.5*10 2 - 1*10 -3 torr (1...
Page 52: Vsk 3000:
Page 52 of 64 the vacuum gauge itself is maintenance free. Condensate and deposits will affect the measurement results and/or the adjustment of the pressure transducer. Attention: never use a pointed or sharp-edged tool to clean the pressure transducer. Vsk 3000: never touch the ceramic diaphragm of...
Page 53: Calibration In The Factory
Page 53 of 64 calibration in the factory to order dakks calibration of the dcp 3000 with external pressure transducer vsk 3000 / vsp 3000, order number: .............................................................................. 900215 control of measuring equipment the vacuubrand dakks calibrati...
Page 54: Readjustment of Vsk 3000
Page 54 of 64 the vacuum gauge was adjusted using factory standards, which are traceable through regular calibration in an ac- credited laboratory (dakks calibration laboratory) to the german national pressure standard. Depending on the process and/or accuracy requirements, check the adjust- ment an...
Page 55: Adjustment Under Vacuum
Page 55 of 64 adjustment under vacuum an adjustment under vacuum is only possible if the pressure is lower than 15 torr (20 mbar) absolute. ➨ evacuate the measurement connection of the connected external gauge head vsk 3000 to a pressure ing a good two-stage rotary vane pump). ➨ in ” configuration ”...
Page 56: Readjustment of Vsp 3000
Page 56 of 64 readjustment of vsp 3000 the vacuum gauge head vsp 3000 was adjusted using factory standards, which are traceable through regular calibration in an accredited laboratory (dakks calibration laboratory) to the german national pressure standard. Depending on the process and/or accuracy re...
Page 57: Adjustment Under Vacuum
Page 57 of 64 adjustment under vacuum an adjustment under vacuum is only possible in the lower pressure range. ➨ evacuate the measurement connection of the vsp 3000 pressure transducer preferably below 7.5x10 -4 torr (1x10 -3 mbar), e.G., by apply- ing a high vacuum pump. Allow the pressure transduc...
Page 58: Enclose A Second Completed
Page 58 of 64 notes on return to the factory repair - return - dakks calibration safety and health of our staff, laws and regulations re- garding the handling of dangerous goods, occupational health and safety regulations and regulations regard- ing safe disposal of waste require that for all pumps ...
Page 59: Repair Quotations
Page 59 of 64 we submit repair quotations only on request and always at the customer’s expense. If an order is placed, the costs incurred for problem diagnosis are offset from the costs for repair or from the purchase price, if the customer pre- fers to buy a new product instead of repairing the def...
Page 60: Your Expense
Page 60 of 64 scrapping and waste disposal: dispose of the equipment and any components removed from it safely in accordance with all local and national safety and environmental requirements. Particular care must be taken with components and waste oil which have been contaminated with dangerous subs...
Page 61
Page 61 of 64 health and safety clearance form 1. Device (model): ................................................................... 2. Serial no.: ......................................... 3. Reason for return / malfunction: ............................................................................
Page 62
Page 62 of 64 hersteller / manufacturer / fabricant: vacuubrand gmbh + co kg · alfred-zippe-str. 4 · 97877 wertheim · germany hiermit erklärt der hersteller, dass das gerät konform ist mit den bestimmungen der richtlinien 2006/95/eg und 2004/108/eg. Hereby the manufacturer declares that the device i...
Page 63
Page 63 of 64 this certificate is only valid for pumps with the respective mark (li - censed test mark) on the pump rating plate..
Page 64: Vacuubrand Gmbh + Co Kg
Page 64 of 64 disclaimer: our technical literature is only intended to inform our cus- tomer. The applicability of general empirical values and results obtained under lab conditions to your specific operations depends on a number of factors beyond our control. It is, therefore, strictly the users’ r...