Vacuubrand PC 3001 TE VARIO PRO Instructions For Use Manual - Uncontrolled Pressurizing

Manual is about: Chemistry pumping unit with speed control

Summary of PC 3001 TE VARIO PRO

  • Page 1

    Page 1 of 121 chemistry pumping unit with speed control instructions for use technology for vacuum systems pc 3001 vario pro pc 3001 te vario pro pc 3001 vario pro ik pc 3001 vario pro ek peltronic part i of ii part i part i: safety information - technical data - use and operation.

  • Page 2: After Sales Service:

    Page 2 of 121 after sales service: contact your local dealer or call +49 9342 808-5500. Dear customer, your vacuubrand diaphragm pumps are designed to provide you with many years of trouble-free service with optimal performance. Our many years of practical experience allow us to provide a wealth of ...

  • Page 3

    Page 3 of 121 de achtung: die vorliegende betriebsanleitung ist nicht in allen eu-sprachen verfügbar. Der anwender darf die beschriebenen geräte nur dann in betrieb nehmen, wenn er die vorliegende anleitung versteht oder eine fachlich korrekte Übersetzung der voll- ständigen anleitung vorliegen hat....

  • Page 4

    Page 4 of 121 da bemærk: denne manual foreligger ikke på alle eu sprog. Brugeren må ikke be- tjene apparatet hvis manualen ikke er forstået. I det tilfælde skal en teknisk korrekt oversættelse af hele manual stilles til rådighed. Manual skal være gennemlæst og forstået før apparatet betjenes og alle...

  • Page 5

    Page 5 of 121 hu figyelem! Ez a kezelési utasítás nem áll rendelkezésre az eu összes nyelvén. Ha a felhasználó nem érti jelen használati utasítás szövegét, nem üzemeltetheti a készüléket. Ez esetben a teljes gépkönyv fordításáról gondoskodni kell. Üzembe helyezés előtt a kezelőnek végig kell olvasni...

  • Page 6

    Page 6 of 121 nl attentie: deze gebruiksaanwijzing is niet in alle talen van de eu verkrijgbaar. De gebruiker moet niet met dit apparaat gaan werken als voor hem/haar de gebruiks- aanwijzing niet voldoende duidelijk is. Bij gebruik van deze apparatuur is het nood - zakelijk een technisch correcte ve...

  • Page 7

    Page 7 of 121 se varning: denna instruktion är inte tillgänglig på alla språk inom eu. Användaren får inte starta utrustningen om hon/han inte förstår denna instruktion. Om så är fallet måste en tekniskt korrekt instruktion göras tillgänglig. Instruktionen måste läsas och förstås helt före utrustnin...

  • Page 8: 1  Switch Off

    Page 8 of 121 reset / language selection 1 switch off 2 press both 3 turn 4 press portuguê Ρyccкий polski nederl. Suomi 日本語 中文 한국어 cvc 3000 v2.0 deutsch english français italiano español türkçe portuguê Ρyccкий polski nederl. Suomi 日本語 中文 한국어 cvc 3000 v2.0 deutsch english français italiano español t...

  • Page 9: Contents

    Page 9 of 121 contents part i.................................................................1 reset / language selection ............................................. 8 safety information! ........................................................... 11 important information! ..........................

  • Page 10: Configuration

    Page 10 of 121 vacuulan function ........................................................ 69 application examples....................................................... 71 vacuum for filtration and suction ...................................................... 71 vacuum for gel dryer, drying chamber...

  • Page 11: Safety Information!

    Page 11 of 121 safety information! Important information! + keep this manual complete and accessible to per- sonnel at all times! + read this manual carefully before installing or op- erating the equipment. Observe the instructions contained in this manual. Pc 3001 vario pro with peltronic emission ...

  • Page 12: Notice

    Page 12 of 121 ➨ danger indicates a hazardous situation which, if not avoided, will result in death or serious injury. + warning indicates a hazardous situation which, if not avoided, could result in death or serious injury. • caution indicates a hazardous situation which, if not avoided, could resu...

  • Page 13: General Information

    Page 13 of 121 general information remove all packing material from the packing box. Re- move the product from its packing box and retain all pack- aging until the equipment is inspected and tested. Re- move the protective caps from the inlet and outlet ports and retain for future use. Inspect the e...

  • Page 14: Ambient Temperatures

    Page 14 of 121 + comply with all notes on correct vacuum and electri- cal connections; see section „use and operation“, pg. 38. + do not use the pump to generate pressure. + the pumps are designed for ambient temperatures during operation between +50°f and +104°f (+10°c and +40°c). Periodically chec...

  • Page 15: Uncontrolled Pressurizing

    Page 15 of 121 the supply cable may be fitted with a molded europe - an iec plug or a plug suitable for your local electrical supply. The cable contains wires color coded as fol- lows: green or green and yellow: ground; blue or white: neutral; brown or black: hot. + due to the high compression ratio...

  • Page 16: Coolant Outlet Pipe

    Page 16 of 121 • ensure that no foreign objects can be drawn into the pump. • check the power source and the pump’s rating plate to be sure that the power source and the equipment match in voltage, phase, and frequency. • ensure that the coolant outlet pipe is always free and that it cannot get bloc...

  • Page 17: Ambient Conditions

    Page 17 of 121 ambient conditions ➨ do not reach for this product if it has fallen into liquid. There is a risk of deadly electrical shock. Unplug the system immediately. + do not use this product in an area where it can fall or be pulled into water or other liquids. • adopt suitable measures in cas...

  • Page 18: Mospheres

    Page 18 of 121 mospheres (see section „ ` important information: equipment marking (atex)“, pg. 25) . ➨ the pumps are not suitable to pump any of the sub- stances listed below. Do not pump: - unstable substances - substances which react explosively under impact (mechanical stress) without air - subs...

  • Page 19: Safety During Operation

    Page 19 of 121 reactions of the pumped substances with each other and with the pump’s materials. Safety during operation ➨ adopt suitable measures to prevent the release of dan- gerous, toxic, explosive, corrosive, noxious or pollut- ing fluids, vapors and gases. To prevent any emission of such subs...

  • Page 20: Attention

    Page 20 of 121 + attention : at pressures above approximately 795 torr (1060 mbar) the pressure reading becomes incorrect due to saturation of the pressure transducer. The dis- play flashes. Release pressure immediately! Risk of bursting! + comply with applicable regulations when disposing of chemic...

  • Page 21: Attention

    Page 21 of 121 + do not overfill the condenser. Lowest permissible cool - ant temperature: -112°f (-80°c). + maximum operating pressure: 16 psi (1.1 bar) absolute. • ensure that no parts of your clothing, hair or fingers can be caught or drawn in at the inlet of the pump. Never insert fingers or dro...

  • Page 22: Pc 3001 Te Vario

    Page 22 of 121 pc 3001 te vario pro : • comply with all applicable safety measures and re - quirements when using cryogenic coolants (e.G., dry ice). Attention: coolant media may cause severe frostbite when coming in contact with skin! • prior to every use: inspect the condenser for faults. There mu...

  • Page 23: Maintenance and Repair

    Page 23 of 121 maintenance and repair in order to comply with laws (occupational, health and safety regulations, safety at work law and regulations for environmental protection) vacuum pumps, components and measuring instruments can only be returned when certain procedures (see section „ repair - ma...

  • Page 24: Maintenance

    Page 24 of 121 the pump and other components from the vacuum sys- tem. Allow sufficient cooling of the pump. Separate the pump from the coolant circuit and drain condensate, if applicable. Ensure that maintenance is done only by suitably trained and supervised technicians. Ensure that the maintenanc...

  • Page 25: II 3G Iic T3 X

    Page 25 of 121 ` important information: equipment marking (atex) vacuubrand equipment bearing mark (see rating plate) ` ii 3g iic t3 x internal atm. Only tech. File ref.: vac-ex01 the classification ii 3g iic t3 x according to atex is only valid for the in - ner part (wetted part, pumped gas or vapo...

  • Page 26: Risk.

    Page 26 of 121 • the equipment is designated for an ambient and gas inlet temperature during operation of +10 to +40°c. Never exceed these ambient and gas inlet temperatures. If pumping / measuring gases which are not potentially explosive, extended gas inlet temperatures are permissible. See instru...

  • Page 27: Technical Data

    Page 27 of 121 technical data general technical data valid for all pumping units maximum pumping speed (iso 21360) cfm (m 3 /h) 1.2 (2.0) ultimate vacuum (absolute) without gas ballast* torr (mbar) 1.5 (2) ultimate vacuum (absolute) with gas ballast* torr (mbar) 3 (4) maximum permissible inlet and o...

  • Page 28: Type

    Page 28 of 121 * ultimate vacuum at setting ”pump down” at speed ”hi” ** running smoothly only at motor speeds higher than 200 rpm *** measurement according to en iso 2151:2004 and en iso 3744:1995 at 1500rpm and ultimate vacuum with exhaust tube at outlet. **** pc 3001 vario pro without condenser: ...

  • Page 29: Controller

    Page 29 of 121 controller cvc 3000 pressure transducer ceramic diaphragm (alumina), capacitive, absolute pressure, gas type independent display lcd graphic display, illuminated pressure units / scale (selectable) torr, mbar or hpa measuring range (absolute) 810 - 0.1 torr (1080 - 0.1 mbar) maximum c...

  • Page 30: Gas Inlet Temperatures

    Page 30 of 121 gas inlet temperatures wetted parts components wetted materials pump housing cover ptfe head cover etfe carbon fiber reinforced diaphragm clamping disc etfe carbon fiber reinforced diaphragm ptfe valve ffkm pumping unit inlet pumping unit pps (pc 3001 vario pro ik: pp) outlet pumping ...

  • Page 31: Abbreviations

    Page 31 of 121 abbreviations ek: waste vapor condenser (emission condenser) etfe : ethylene/tetrafluoroethylene ectfe : ethylene/chlorotrifluoroethylene ffkm : perfluoro elastomer fpm : fluoroelastomer ik: waste vapor condenser (inlet condenser) pa : polyamide pbt : polybutylene terephthalate pet : ...

  • Page 32: Pc 3001 Vario

    Page 32 of 121 pc 3001 vario pro 1 5 2 9 7 11 12 4 3 10 6 8 14 17.

  • Page 33: Pc 3001 Te Vario

    Page 33 of 121 pc 3001 te vario pro 5 2 10 1 7 13 8 6 14 17 4 3.

  • Page 34: Pc 3001 Vario

    Page 34 of 121 pc 3001 vario pro ik 1 5 2 9 7 4 3 10 8 11 12 15 17 11 12 6.

  • Page 35: Pc 3001 Vario

    Page 35 of 121 pc 3001 vario pro emission condenser peltronic 1 2 7 10 8 16 netzschalter kaltgerätebuchse 4 3 4 3 5 6.

  • Page 36: Pc 3001 Vario

    Page 36 of 121 pc 3001 vario pro (without exhaust waste vapor condenser) 1 5 2 7 4 3 10 8 14 6 with silencer.

  • Page 37: Rear Side Cvc 3000

    Page 37 of 121 connection plug of the vacuu•bus line to vario pump jacks for connection of vacuu •bus components (e.G., coolant valve) serial interface rs-232 c rear side cvc 3000 venting connection measurement connection rating plate depending on technical version the connections of the vacuu•bus c...

  • Page 38: Attention

    Page 38 of 121 installing a pump in a vacuum system ➨ if dangerous or polluting fluids could be released at the outlet, install an appropriate system to catch and dispose of those fluids. + connect a gas-tight exhaust line at the pump outlet if necessary. Always vent exhaust gases appropriately (e.G...

  • Page 39: Note

    Page 39 of 121 + make sure ventilation is adequate, especially if the pump is installed in an enclosure, or if the ambient tempera- ture is elevated. Provide external ventilation, if neces- sary. • reduce the transmission of vibration. Prevent mechan - ical load due to rigid pipelines. Insert elasti...

  • Page 40: Vacuum-Tightness

    Page 40 of 121 use a suitable valve to isolate the pump from the vacuum application. This is to allow the pump to warm up before pumping condensable vapors and to clean the pump after use before it is switched off. When assembling, ensure vacuum-tightness . After as- sembly, check the whole system f...

  • Page 41: Er:

    Page 41 of 121 - condensate and deposits will affect the mea- surement results. Clean the pressure trans- ducer, if necessary. See section „cleaning the pressure transducer“, pg. 83. Connecting components at the controller: at the rear side of the controller are connec- tions for e.G., an optional c...

  • Page 42: Catchpots:

    Page 42 of 121 catchpots: the catchpot at the inlet protects against drop- lets and particles from entering the pump. + enhances lifetimes of diaphragms and valves. + improves vacuum performance in applica- tions with condensable vapors. Both catchpots are coated with a protective layer to protect a...

  • Page 43: Note

    Page 43 of 121 ➨ prevent the discharge of dangerous gases and vapors to the surrounding atmosphere. If appropriate, connect the exhaust line to a suitable treatment system. + never block the gas outlet ((8) hose nozzle for tubing i.D. 3/8” (10 mm)). The exhaust hose has always to be unobstructed and...

  • Page 44: Attention:

    Page 44 of 121 ➨ adopt suitable measures to prevent the formation of explosive or flammable mixtures, use inert gas for venting if necessary. ➨ prevent the discharge of dangerous gases and vapors to the surrounding atmosphere. If appropriate, connect the exhaust line to a suitable treatment system. ...

  • Page 45: Only As Intended

    Page 45 of 121 use the equipment only as intended , that is, for conden- sation of vapors at the pump outlet or inlet. Suitable coolants: e.G., dry ice or ethanol-dry ice mixture or water-ice mixture. ➨ remove cap. Fill coolant into the coolant chamber. Put cap back in place. Do not clamp the cap. +...

  • Page 46: Coolant Outlet Tubing

    Page 46 of 121 • ensure that the coolant outlet tubing at both con- densers is always unobstructed and that it cannot get blocked. • water pressure shock at the condensers may cause breakage of the condenser coil! Notes concerning the operation of the peltronic emis- sion condenser read the manual o...

  • Page 47: During Operation

    Page 47 of 121 during operation ➨ vent and dispose of potentially dangerous gases or vapors at the outlet of the pump appropriately. + due to the high compression ratio, the pump might generate overpressure at the outlet. Check pressure compatibility with system components (e.G., exhaust tubing or e...

  • Page 48: Note

    Page 48 of 121 clean the pump if necessary to avoid an increase of the pump’s operating temperature. Operation with silencer (optional) at the outlet: operating the pump at a high inlet pressure or pumping dusty gases for a long time may cause clogging of the silencer. Check the silencer regularly a...

  • Page 49: Condensable Vapors

    Page 49 of 121 + make sure that air/gas intake through the gas ballast valve can never lead to hazardous, explosive or other- wise dangerous mixtures. If in doubt, use inert gas. To reduce condensation in the pump, do not pump vapor before the pump has reached its operating temperature. Open the gas...

  • Page 50: Coolant Outlet Hose

    Page 50 of 121 exhaust waste vapor condenser (9) regularly; replace if necessary. Check especially for deterioration, co- alescence and cracks. • ensure that the coolant outlet hose is always free and that it cannot get blocked. • maximum permissible coolant pressure at the exhaust waste vapor conde...

  • Page 51: Important

    Page 51 of 121 catchpot at outlet: remove joint clip. Remove catchpot and drain conden- sate. Catchpot at inlet: admit air or inert gas (via the pump inlet) to restore at- mospheric pressure in the catchpot before attempting removal. Remove joint clip. Remove catchpot and drain condensate. Reattach ...

  • Page 52: Cvc 3000 Vacuum Controller

    Page 52 of 121 cvc 3000 vacuum controller when switching on the cvc 3000 controller for the very first time, a menu to select the language of the controller menu is displayed. Select the de- sired language, e.G., ” english ” by turning the selection knob and pressing to confirm. Then select the pres...

  • Page 53: Selection Knob

    Page 53 of 121 selection knob • press to reach the set-up menu of the function • turn to choose the parameter you want to modify • press to select the parameter you want to modify • turn to change the set value of the parameter • press to confirm change of value and to reach further parameters, or t...

  • Page 54

    Page 54 of 121 control is running warning notice (if necessary in combination with other sym- bols), flashing coolant valve switched on venting valve switched on pc symbol: controller is in remote operation time meter is running (in function ”vacuulan”); remaining time in minutes is displayed 00:00:...

  • Page 55: Connected Components

    Page 55 of 121 the cvc 3000 controller can be adapted to the specific application by choosing the appropriate function depending on the connected compo- nents and the requirements of the application. Automatic detection of the components when switching on the controller, the configuration of the con...

  • Page 56: ”Vac Control”

    Page 56 of 121 ”vac control” • with pressure preselection, controls a vacuu•bus-compatible vario pump to maintain pinpoint control of that pressure. • coolant valve ”auto mode” • provides fully automatic boiling point determination and adapta - tion with pinpoint precision, and optimization of pumpi...

  • Page 57: Menu Guide

    Page 57 of 121 menu guide 1013 . 2 mbar vacuulan 1013 . 2 mbar pump down pump down speed hi minimum off delay off duration off - - - - - - graphic - - - - - - - - - - - - - back - - - - - - - function pump down vac control auto mode program vacuulan configuration - - - - - - - - back - - - - - - - m...

  • Page 58: 1013 . 2

    Page 58 of 121 1013 . 2 mbar program 1013 . 2 mbar vac control vac control set vacuum 75 torr speed hi maximum off delay off duration off - - - - - - graphic - - - - - - - - - - - - - back - - - - - - - program edit open 0 store 0 delay off - - - - - - graphic - - - - - - - - - - - - - back - - - - ...

  • Page 59: Pump Down Function

    Page 59 of 121 pump down function function definition: ➨ continuous pumping with pressure and time settings • operation on demand of a speed controlled vacuu•bus- compatible vario pump preselections + use the selection knob to select the parameters. All parameters can be altered even while operation...

  • Page 60

    Page 60 of 121 the screen-shot shows the factory-set values. When selecting ” graphic ” the display shows a pressure vs. Time curve. The timeline in the diagram adapts automatically to the process time. + press the selection knob twice to return to the standard display. Temporary switching from ”pum...

  • Page 61: Vac Control Function

    Page 61 of 121 vac control function function definition: ➨ vacuum control to a preset vacuum value • operation on demand of a speed controlled pump (vacuu•bus- compatible vario pump) preselections + use the selection knob to select the parameters. All parameters can be altered even while operation c...

  • Page 62: Vac Control

    Page 62 of 121 a preset ” duration ” (process time) has no effect if the process is stopped due to a preset ” maximum ” before ” duration ” is reached. The ” duration ” is adjustable between 1-1440 minutes (24 h) or can be set to ”off”. ”off” means that no endpoint of the process is defined. The scr...

  • Page 63

    Page 63 of 121 alternatively: fine tuning: the set vacuum can be fine-adjusted by turning the selection knob while process is running. + turn the selection knob. + a full turn causes a change of the set vacuum of 9 torr (12 mbar). + turning the knob one detent causes a change of the set vacuum of 1 ...

  • Page 64: Auto Mode

    Page 64 of 121 auto mode preselections + use the selection knob to set the parameters. + sensitivity : the ” sensitivity ” of the control determines the control speed. The ” sensitivity ” is adjustable to ”high”, ”normal” or ”low”. High sensitivity leads to a reduced pump-down speed, e.G., for small...

  • Page 65: Duration:

    Page 65 of 121 + duration: ” duration ” determines the total process time since control start. The ” duration ” is adjustable between 1-1440 minutes (24 h) or can be set to ”off”. A preset ” duration ” (process time) has no effect, if the process is stopped earlier by reaching the preset ” minimum ”...

  • Page 66: Program Function

    Page 66 of 121 program function function definition: ➨ permits ten programs to be defined and stored, each with up to ten program steps with preset values for vacuum and time. + edit: use to define the preset values for the process run: time: defines either the process runtime for each program step ...

  • Page 67: Editing:

    Page 67 of 121 the screen-shot shows the factory-set values. Editing: + to select row: turn and press selection knob. + to adjust parameter: turn the selection knob. + to confirm parameter: press selection knob. Controller will accept change and jump to the next parameter in the same row. + after 5 ...

  • Page 68: Defaults

    Page 68 of 121 attention: if the controller is set to ” defaults ”: ” on”, all stored pro- grams will be deleted. Example vacuu•bus-compatible vario vacuum pump with speed control (e.G., with a rotary evaporator): degassing and automatic distilla- tion with timing program step 1 should be always a d...

  • Page 69: Vacuulan Function

    Page 69 of 121 vacuulan function function definition: ➨ optimizes vacuum control for vacuum networks (e.G., vacuubrand vacuu•lan) ➨ permits on-demand operation of a speed-controlled pump (vacuu•bus-compatible vario pump) preselections + use the selection knob to select the parameters. + set vacuum (...

  • Page 70

    Page 70 of 121 this screen-shot shows the factory-set values. When selecting ” graphic ” the display shows a pressure vs. Time curve. The timeline in the diagram adapts automatically to the process time. + press the selection knob twice to return to the standard display. Vacuulan 40 mbar 00:13:00 va...

  • Page 71: Assembly of A Vacuum System

    Page 71 of 121 assembly of a vacuum system + assemble the vacuum connection line between the vacuum pump and the vacuum application. + assemble the vacuum connection line between the controller and the vacuum application, if the controller is not part of a pumping unit. + assemble electrical connect...

  • Page 72: Pump Down

    Page 72 of 121 + select function ” pump down ” function. ” speed ” ”hi” is recommended. For gel dryers set a lower speed if necessary (if the gels tend to crack). + set ”minimum” to prevent volatile components from evaporating. The process is stopped automatically as soon as ” minimum ” is reached. ...

  • Page 73: Pump Down

    Page 73 of 121 + when setting a value for ”duration” the controller switches off the pump when ”duration” has passed even if a preset ”minimum” is still not reached. + if neither ”minimum” nor ”duration” is preset, pumping down has to be finished by pressing the ”start/stop” key. Alternatively: semi...

  • Page 74: Vacuulan

    Page 74 of 121 + select function ” vacuulan ”. + set ” set vacuum ” to a pressure which can be reached reliably in the vacuum network. Take account of the ultimate vacuum of the pump and of the system’s leak rate in case of no vacuum demand. + set ”switch on” pressure appropriately to ensure suffici...

  • Page 75: Configuration

    Page 75 of 121 configuration in the ”configuration” menu the device parameters are preselected. After 20 seconds without action the function ”configuration” and its sub - menus (except submenu ”sensors”) are quit automatically without stor- ing any possibly changed parameter. + adjustment : adjustme...

  • Page 76: Attention:

    Page 76 of 121 this screen-shot shows the factory-set values. Attention: if ” autostart ” is preselected, the process starts immediately after power failure without pressing any fur- ther key. It is the user’s responsibility to ensure that no dangerous status of the system due to the automatic start...

  • Page 77: Instructions For Use

    Page 77 of 121 instructions for use technology for vacuum systems part ii of ii part ii part ii: readjustment - interface parameters - accessories - maintenance chemistry pumping unit with speed control pc 3001 vario pro pc 3001 te vario pro pc 3001 vario pro ik pc 3001 vario pro ek peltronic.

  • Page 78: Contents

    Page 78 of 121 contents part i.................................................................1 reset / language selection ............................................. 8 safety information! ........................................................... 11 important information! .........................

  • Page 79: Configuration

    Page 79 of 121 vacuulan function ........................................................ 69 application examples....................................................... 71 vacuum for filtration and suction ...................................................... 71 vacuum for gel dryer, drying chamber...

  • Page 80: 1013 Mbar

    Page 80 of 121 the vacuum gauge was adjusted using factory standards, which are traceable through regular calibration in an ac- credited laboratory (dakks calibration laboratory) to the german national pressure standard. Depending on the process and/or accuracy requirements, check the adjust- ment a...

  • Page 81: Adjustment Under Vacuum

    Page 81 of 121 adjustment under vacuum an adjustment under vacuum is only possible if the pressure is lower than 15 torr (20 mbar) absolute. Evacuate the measurement connection of the cvc 3000 to a pressure (e.G. By applying a good two-stage rotary vane pump). ➨ in ” configuration ” menu, select pro...

  • Page 82: Calibration In The Factory

    Page 82 of 121 calibration in the factory to order dakks calibration of the cvc 3000 pressure transducer, order number: .............................................................................. 900215 control of measuring equipment the vacuubrand dakks calibration laboratory is accredited by th...

  • Page 83

    Page 83 of 121 ➨ attention: never use a pointed or sharp-edged tool to clean the pressure transducer. ➨ never touch the ceramic diaphragm of the pres- sure transducer with hard objects. ➨ fill the measurement chamber with a solvent (e.G., benzene) and allow sufficient cleaning time. Observe all regu...

  • Page 84: Interface Parameters

    Page 84 of 121 interface parameters the cvc 3000 controller is equipped with a serial interface (rs 232c, nine-pin sub-d-plug). + plug-in or remove the cable (cable rs 232c) from the interface only if the equipment is switched off. + the interface is not electrically isolated from the measuring circ...

  • Page 85: Setting of The Interface

    Page 85 of 121 setting of the interface set the interface parameters directly at the controller cvc 3000. The fac- tory set values are underlined. Edit and confirm the interface parameters in the ”configuration” menu in ”rs-232” submenu using the selection knob. ➨ baud: 2400, 4800, 9600 or 19200 ➨ p...

  • Page 86: Command

    Page 86 of 121 command operation response description in_pv_1 current pressure xxxx mbar/ torr/hpa unit according to preselections in_pv_2 current frequency xx.X hz pump speed in_cfg device set preselections 0xxxx 1xxxx 2xxxx 3xxxx x0xxx x1xxx xx0xx xx1xx xxx0x xxx1x xxxx0 xxxx1 vacuu •lan continuou...

  • Page 87: Write Commands

    Page 87 of 121 write commands ” cvc 2000 ” command operation parameter description out_mode function 1 2 3 30 31 32 continuous pumping vacuum control without automatic vacuum control with automatic optional: sensitivity: low optional: sensitivity: normal optional: sensitivity: high out_sp_1 set vacu...

  • Page 88

    Page 88 of 121 ** if remote operation is selected or deselected, the user has to ensure that no dangerous status of the system can occur due to the change of the mode of operation, and must take appropriate safety precautions, especially if selecting remote operation interferes with a locally oper- ...

  • Page 89: Read Commands

    Page 89 of 121 read commands ” cvc 3000 ” command operation response description in_pv_1 current pressure xxxx.X mbar/torr/hpa unit according to preselections in_pv_2 current speed xxx% 1-100% or ”hi” in_pv_3 time xx:xx h:m process runtime (hours:minutes) in_pv_x pressure xxxx.X xxxx.X ... Pressure ...

  • Page 90: Command

    Page 90 of 121 command operation response description in_stat status process control 0xxxxx 1xxxxx x0xxxx x1xxxx xx0xxx xx1xxx xxx0xx xxx1xx xxxx0x xxxx1x xxxx2x xxxx3x xxxx4x xxxx5x xxxxx0 xxxxx1 xxxxx2 xxxxx3 pump off pump on in-line valve closed in-line valve open coolant valve closed coolant val...

  • Page 91: Write Commands

    Page 91 of 121 write commands ” cvc 3000 ” command operation parameter description out_mode function 0 1 2 3 30 31 32 4 vacuu •lan pump down vac control auto mode optional: sensitivity: low optional: sensitivity: normal optional: sensitivity: high program out_cfg configuration (bus monitoring) yxxx ...

  • Page 92: Command

    Page 92 of 121 command operation parameter description out-sp_1 set vacuum xxxx unit according to preselection; see re- spective function for parameter range out_sp_v set vacuum with venting xxxx unit according to preselection; see re- spective function for parameter range out_sp_2 speed xxx speed i...

  • Page 93: Command

    Page 93 of 121 * if remote operation is selected or deselected, the user has to ensure that no dangerous status of the system can occur due to the change of the mode of operation, and must also take appropriate safety precau- tions, especially if selecting remote operation interferes with a locally ...

  • Page 94: Accessories

    Page 94 of 121 accessories external pressure transducer vsk 3000, ................................. 636657 capacitive, ceramic diaphragm sensor 1080-0.1 mbar small flange connection kf dn 16 ........................................... 699939 coolant valve vkw-b, 24 v= ..................................

  • Page 95: Fault

    Page 95 of 121 fault possible cause remedy ❑ no display. ➨ electrical power cord not plugged in, electri- cal supply failure? ✔ plug in power cord. Check fuse. ➨ controller cvc 3000 or pumping unit switched off? ✔ switch on controller and/ or pumping unit. ➨ vacuu • bus cable between pump and contro...

  • Page 96: Fault

    Page 96 of 121 fault possible cause remedy ❑ digital pressure reading is flashing, one blip*. ➨ overpressure at the pressure transducer, pressure > 795 torr (1060 mbar)? ✔ release pressure imme- diately (risk of bursting). ❑ warning triangle and black valve symbol are flash - ing, two blips*. ➨ exte...

  • Page 97: Fault

    Page 97 of 121 fault possible cause remedy ❑ ”vac control” func- tion: control stops, ”arrow up” is flash - ing. ➨ preset maximum pres- sure exceeded? ✔ confirm by pressing start/stop key. Change maximum pres- sure value if necessary. ❑ ”pump down” func- tion: control stops, ”arrow down” is flashing...

  • Page 98: Fault

    Page 98 of 121 fault possible cause remedy ❑ pump does not achieve its ultimate vacuum or usual pumping speed. ➨ deposits have been formed inside the pump? ✔ clean and inspect the pump heads. ➨ diaphragms or valves damaged? ✔ replace diaphragms and/ or valves. ➨ outgassing substances or vapor genera...

  • Page 99: The Pump Are Disassembled.

    Page 99 of 121 replacing diaphragms and valves + please read section ”replacing diaphragms and valves” com- pletely before starting maintenance. The pictures may show other versions of pumps. This does not change the method of replacing diaphragms and valves. ➨ never operate the pump if covers or ot...

  • Page 100: Tools Required (Metric):

    Page 100 of 121 tools required (metric): - diaphragm key width 46 mm - open end wrench width 14 / 17 mm - 4 / 5 mm wide allen key - 2.5 mm wide slotted screwdriver - phillips screwdriver size 2 - torx driver t10 - flat pliers service kit md 1c (diaphragms, valves, diaphragm key) .......................

  • Page 101: Pc 3001 Vario

    Page 101 of 121 cleaning and inspecting the pump heads ➨ remove catchpots (10) at inlet and outlet (see „use and operation“, pg. 38). Detach the coupling of the hose connection (m) below the housing cover (a). ➨ open the hose clip (n) with a slotted screw- driver. ➨ pull the tubing off the hose conn...

  • Page 102: Pc 3001 Vario

    Page 102 of 121 + service only one side of the pump at a time to avoid the mixing of parts. Pc 3001 vario pro ik disassemble the inlet condenser. ➨ loosen the union nut at the inlet of the pump. ➨ remove the 4 screws affixing the counter holder of the exhaust vapor condenser with a torx driver t10. ...

  • Page 103: Sion Condenser

    Page 103 of 121 ➨ loosen the union nut (k) of the hose con - nection next to the gas ballast valve with an open-ended wrench (w/f 17). ➨ turn the fitting (l) with an open-ended wrench (w/f 14) to detach the hose from the pump head (1/4 of a turn at maximum). + do not remove the elbow fitting from th...

  • Page 104: Pump Head Parts:

    Page 104 of 121 i e m l j a c b f g h k d view of the disassembled pump head parts a: housing cover with insert b: valves c: head cover d: diaphragm clamping disc with square head screw e: diaphragm f: diaphragm support disc g: washer(s) h: connecting rod i: housing j: housing bearing flange k: unio...

  • Page 105: Replacing The Diaphragm

    Page 105 of 121 replacing the diaphragm ➨ remove the head cover (c) carefully from the housing cover (a). Note position and alignment of valves (b). Remove the valves. + replace valves if necessary. + use petroleum ether or other industrial sol- vent to remove deposits. Do not inhale va- pors. + che...

  • Page 106: Note

    Page 106 of 121 + if the old diaphragm is difficult to separate from the diaphragm support disc, immerse assembly in naphtha or petroleum ether. Do not inhale vapors! D e f e f d ➨ position new diaphragm (e) between dia- phragm clamping disc with square head screw (d) and diaphragm support disc (f)....

  • Page 107: Inlet Side

    Page 107 of 121 ➨ put on head covers (c). + pay attention to the correct orientation of the head covers (see figure below). + make sure that the diaphragms stay cen- tered with respect to the bores so that they will become clamped uniformly between housing (i) and head covers (c). ➨ put the valves (...

  • Page 108: Sion Condenser

    Page 108 of 121 assembling the housing cover at the side of the emis- sion condenser ➨ put on housing cover (a). + move housing cover slightly to ensure that the head covers are cor- rectly positioned. ➨ screw in the allen head screws at the head cover in a diagonal pattern with a 4 mm wide allen ke...

  • Page 109: ”

    Page 109 of 121 for replacing the diaphragm refer to the section ” replac- ing the diaphragm ” above. Assembling the housing cover at the side of the on/off switch ➨ put on housing cover (a). Pay attention to a correct guidance of the connection hose towards the inlet. + move housing cover slightly ...

  • Page 110: Pc 3001 Vario

    Page 110 of 121 ➨ tighten the union nut (k) of the hose con- nection with an open-ended wrench w/f 17. + tighten the union nut first by hand and then tighten one full turn using the open ended wrench. Pc 3001 vario pro / pc 3001 vario pro ik assemble the exhaust vapor condenser. ➨ feed the ptfe hose...

  • Page 111: Pc 3001 Vario

    Page 111 of 121 pc 3001 vario pro ek peltronic assemble the emission condenser peltronic. ➨ slip the hose from the outlet of the pump onto the hose connector of the emission condenser peltronic. ➨ attach the hose connection with hose clip. Close hose clip with flat pliers. ➨ attach the mounting plat...

  • Page 112: Overpressure

    Page 112 of 121 cleaning and replacing components replacing the overpressure safety relief device: ➨ loosen the union nut at the inlet of the exhaust vapor condenser. ➨ pull the ptfe hose out of the inlet of the exhaust vapor condenser. ➨ if necessary, pull off the old pressure relief valve and inst...

  • Page 113: If Applicable.

    Page 113 of 121 every employer (user) is held responsible for the health and safety of his employees. This also applies to service personnel performing repair, maintenance, return or cali- bration. The health and safety clearance form informs the con- tractor about any possible contamination of the ...

  • Page 114: Quotation

    Page 114 of 121 to expedite repair and to reduce costs, please enclose a detailed description of the problem and the product’s oper- ating conditions with every product returned. If you do not wish a repair on the basis of our quotation , the device may be returned to you disassembled and at your ex...

  • Page 115: Warranty

    Page 115 of 121 vacuubrand shall be liable for insuring that this prod- uct, including any agreed installation, has been free of de- fects at the time of the transfer of risk. Vacuubrand shall not be liable for the consequences of improper handling, use, servicing or operation of this product or the...

  • Page 116

    Page 116 of 121 health and safety clearance form 1. Device (model): .................................................................................................................................................. 2. Serial no.: .........................................................................

  • Page 117

    Page 117 of 121 hersteller / manufacturer / fabricant: vacuubrand gmbh + co kg · alfred-zippe-str. 4 · 97877 wertheim · germany hiermit erklärt der hersteller, dass das gerät konform ist mit den bestimmungen der richtlinien: hereby the manufacturer declares that the device is in conformity with the ...

  • Page 118

    Page 118 of 121 this certificate is only valid for pumps with the respec - tive mark (licensed test mark) on the pump rating plate..

  • Page 119: China Rohs

    Page 119 of 121 china rohs declaration of conformity – china rohs 2 version 01 of april 2017 / aw copyright 2017 declaration of conformity – china rohs 2 vacuubrand gmbh + co kg has made reasonable efforts to ensure that hazardous mate- rials and substances may not be used in its products. In order ...

  • Page 120

    Page 120 of 121 declaration of conformity – china rohs 2 version 01 of april 2017 / aw copyright 2017 注释: 此表格适用于所有产品。以上列出的元件或组件不一定都属于所附产品的组成 。 note: table applies to all products. Some of the components or parts listed above may not be part of the enclosed product. O: 表示该有毒有害物质在该部件所有均质材料中的含量均在 gb/t ...

  • Page 121: Vacuubrand Gmbh + Co Kg

    Page 121 of 121 disclaimer: our technical literature is only intended to inform our cus- tomer. The applicability of general empirical values and results obtained under lab conditions to your specific operations depends on a number of factors beyond our control. It is, therefore, strictly the users’...