- DL manuals
- Vaillant
- Boiler
- 615/2 E
- Instructions For Installation Manual
Vaillant 615/2 E Instructions For Installation Manual - page 35
Supplied By www.heating spares.co Tel. 0161 620 6677
Functional Checks (Commissioning Part III) 8
Instructions for Installation and Servicing turboMAX plus and thermoCOMPACT R1
35
Fig. 8.4: Pump speed
8.5 Handing over to the user
• Set the maximum radiator temperature control to the
desired setting.
• Set the maximum hot water temperature control to
the desired setting.
• Instruct the user in the safe and efficient operation of
the boiler, in particular the function of:
-
The boiler on/off control
-
The maximum radiator temperature control
-
The maximum hot water temperature control
((ttu
urrb
bo
oM
MA
AX
X p
pllu
uss o
on
nlly
y))
-
The pressure gauge
• Show the user how to operate any external controls.
• Explain to the user the importance of having the
boiler regularly serviced by a competent servicing
company. To ensure regular servicing, it is strongly
recommended that arrangements are made for a
Maintenance Agreement. Please contact Vaillant
Service Solutions (0870 6060 777) for further details.
• Ensure the boiler log book is fully completed and leave
with the end user. Failure to install and commission
this appliance to the manufacturers instructions may
invaludate the warranty (Note: This does not affect
your statutory rights).
• Leave the user instructions, the boiler log book and
the installation and servicing instructions with the
user.
1
9 Servicing
9.1 Initial Inspection
To ensure the continued safe and efficient operation of
the boiler it is recommended that it is checked and
serviced as necessary at regular intervals. The
frequency of servicing will depend upon the particular
installation conditions and usage, but in general once
per year should be adequate. It is the law that all servic-
ing work is carried out by a competent person (Corgi
registered).
Improtant!
Before starting any maintenance work:
• Isolate the mains electricity supply by disconnecting
the plug at the socket outlet (if there is only an
isolating switch remove the fuse from the switch).
• Turn OFF the gas supply at the gas service valve fitted
to the boiler.
• Always test for gas soundness and always carry out
functional checks after any service work and after
exchanging any gas carrying component.
• Always check earth continuity, polarity and resistance
to earth with a multimeter after any service work and
after exchanging any electrical component.
Note!
The boiler is fitted with a combustion analysis
test points on the front of the combustion
chamber cover. A suitable combustion analyser
can be connected to these points to establish
the combustion performance of the boiler.
Before commencing any servicing or maintenance work,
carry out an initial inspection of the system as follows:
• Inspect the flue, pipework and electrical connections
for indications of damage or deterioration.
• Inspect the air supply and ventilation arrangements of
the installation.
• Check the heating and water system, in particular the
condition of radiator valves, evidence of leakage from
the heating system and dripping hot water taps.
Functional check of boiler operation
• Carry out a functional check of the boiler operation as
prevoiusly detailed.
• Remove the appliance casing as detailed and operate
the boiler by fully opening a hot water tap. Inspect the
burner operation through the viewing window. Check
that the flames are evenly covering the surface of the
burner. Inspect for signs of excessive flame lift or
sooting.
9.2 Cleaning the burner and primary heat exchanger
• Turn off the boiler.
• Isolate the electrical supply to the boiler.
• Remove the boiler case as described.
• Turn off the gas service valve.
Summary of 615/2 E
Page 1
Supplied by www.Heating spares.Co tel. 0161 620 6677 for the installer 824/2 e 828/2 e 837 e 615/2 e 620/2 e 624/2 e 628/2 e 637 e gb instructions for installation and servicing turbomax plus and thermocompact wall hung room sealed fan assisted combination and system boilers.
Page 2
Supplied by www.Heating spares.Co tel. 0161 620 6677 table of contents instructions for installation and servicing turbomax plus and thermocompact r1 2 page 1 list of contents . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.1 contents included with boiler (turbomax plus) 4 1.2 contents include...
Page 3
Supplied by www.Heating spares.Co tel. 0161 620 6677 table of contents instructions for installation and servicing turbomax plus and thermocompact r1 3 page 10 fault finding . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 10.1 introduction . . . . . . . . . . . . . . . . . . . . . . . . . ....
Page 4
Supplied by www.Heating spares.Co tel. 0161 620 6677 1 list of contents instructions for installation and servicing turbomax plus and thermocompact r1 4 1.2 contents included with boiler (thermocompact) ensure that all contents are included before commencing installation. Note! Do not remove the boi...
Page 5
Supplied by www.Heating spares.Co tel. 0161 620 6677 introduction 2 instructions for installation and servicing turbomax plus and thermocompact r1 5 2 introduction 2.1 general information note! This boiler must be installed and serviced by a competent person in accordance with the gas safety (instal...
Page 6
Supplied by www.Heating spares.Co tel. 0161 620 6677 3 boiler specification instructions for installation and servicing turbomax plus and thermocompact r1 6 turbomax plus turbomax plus turbomax plus 824/2 e 828/2 e 837 e units (vuw gb 242/2-5) (vuw gb 282/2-5) (vuw gb 362/2-5) maximum ch heat input ...
Page 7
Supplied by www.Heating spares.Co tel. 0161 620 6677 boiler specification 3 instructions for installation and servicing turbomax plus and thermocompact r1 7 thermocompact thermocompact thermocompact thermocompact thermocompact 615/2 e 620/2 e 624/2 e 628/2 e 637 e units (vu gb 152/2-5) (vu gb 202/2-...
Page 8
Supplied by www.Heating spares.Co tel. 0161 620 6677 3 boiler specification instructions for installation and servicing turbomax plus and thermocompact r1 8 key: 1 heating system return (22 mm tail) 2 gas connection (15 mm tail) 3 heating system flow (22 mm tail, 22 mm for 637) 4 flue outlet (100 mm...
Page 9
Supplied by www.Heating spares.Co tel. 0161 620 6677 boiler specification 3 instructions for installation and servicing turbomax plus and thermocompact r1 9 22 pressure gauge 23 display 24 expansion vessel 25 expansion vessel charging valve 26 circulating pump 27 automatic air vent 28 ignition elect...
Page 10
Supplied by www.Heating spares.Co tel. 0161 620 6677 4 general requirements 4.2 boiler location the location chosen for the boiler must permit the provision of a satisfactory flue termination. The location must also provide adequate space for servicing and air circulation around the boiler. The boil...
Page 11
Supplied by www.Heating spares.Co tel. 0161 620 6677 general requirements 4 instructions for installation and servicing turbomax plus and thermocompact r1 11 4.4.2 rear outlet flue system (100 mm outside diameter) the rear outlet horizontal flue system (art. No. 303 817) is suitable for installation...
Page 12
Supplied by www.Heating spares.Co tel. 0161 620 6677 4 general requirements 1) in addition, the terminal should not be nearer than 150mm to an opening in the building fabric formed for the purpose of accommodating a built-in element such as a window. * bs 5440-1 it is recommended that a fanned flue ...
Page 13
Supplied by www.Heating spares.Co tel. 0161 620 6677 general requirements 4 instructions for installation and servicing turbomax plus and thermocompact r1 13 (alternative methods of filling sealed systems are given in bs 5449). 4.8.3 pressure relief valve a pressure relief valve is provided with the...
Page 14
Supplied by www.Heating spares.Co tel. 0161 620 6677 4 general requirements fig. 4.6: pump specifications 37 kw 4.8.7 system by-pass an automatic system by-pass is included within the boiler. The boiler is suitable for use in systems with thermostatic radiator valves and no additional by-pass is req...
Page 15
Supplied by www.Heating spares.Co tel. 0161 620 6677 boiler installation sequence 5 instructions for installation and servicing turbomax plus and thermocompact r1 15 selecting position of boiler refer to "boiler location“ for information regarding siting the appliance. In general the boiler must be ...
Page 16
Supplied by www.Heating spares.Co tel. 0161 620 6677 5 boiler installation sequence note! Use alternative fixing holes where necessary. Identify correct flue exit mark the centre of the selected air/flue duct and its circumference, e.G. By drilling through the template. For installation of a rear ex...
Page 17
Supplied by www.Heating spares.Co tel. 0161 620 6677 boiler installation sequence 5 instructions for installation and servicing turbomax plus and thermocompact r1 17 5.7 gas supply (turbomax plus) • connect the 15 mm compression gas service cock (1) and 15 mm copper outlet tail (22mm copper tail wit...
Page 18
Supplied by www.Heating spares.Co tel. 0161 620 6677 5 boiler installation sequence 5.9 central heating flow and return pipework (turbomax plus) before connecting the heating circuit to the boiler appliance, all pipework and radiators must be thoroughly flushed to remove any installation debris. • c...
Page 19
Supplied by www.Heating spares.Co tel. 0161 620 6677 boiler installation sequence 5 instructions for installation and servicing turbomax plus and thermocompact r1 19 5.11 central heating flow and return pipework (thermocompact) before connecting the heating circuit to the boiler appliance, all pipew...
Page 20
Supplied by www.Heating spares.Co tel. 0161 620 6677 5 boiler installation sequence fig. 5.11: wiring system fig. 5.12: exposed rear view of switchgear cabinet (picture shows turbomax appliance) • connect the power supply cord as follows (fig. 5.13). Green/yellow (earth) wire: boiler terminal earth ...
Page 21
Supplied by www.Heating spares.Co tel. 0161 620 6677 boiler installation sequence 5 instructions for installation and servicing turbomax plus and thermocompact r1 21 abb. 0.0 bildunterschrift fig. 5.13: connection wiring n l 9 8 7 f3 5 4 3 24v 230v f1 5.16 electronic board layout socket x2 for inter...
Page 22
Supplied by www.Heating spares.Co tel. 0161 620 6677 5 boiler installation sequence connection details for external time switches and boiler terminal strip. Fig. 5.15 shows the connection details where a time switch is used without a room thermostat to control the boiler. Attention! The arrowed numb...
Page 23
Supplied by www.Heating spares.Co tel. 0161 620 6677 boiler installation sequence 5 instructions for installation and servicing turbomax plus and thermocompact r1 23 fig. 5.16 5.18 controls (thermocompact boiler) external electrical controls the boiler terminals 3, 4 and 5 are for connecting externa...
Page 24
Supplied by www.Heating spares.Co tel. 0161 620 6677 5 boiler installation sequence instructions for installation and servicing turbomax plus and thermocompact r1 24 5.19 thermostatic radiator valves the boiler has a built in automatic bypass valve making it ideal for use in systems with thermostati...
Page 25
Supplied by www.Heating spares.Co tel. 0161 620 6677 commissioning part i 6 instructions for installation and servicing turbomax plus and thermocompact r1 25 6 commisioning part i 6.1 preliminary electrical checks check the electrical installation by carrying out short circuit, earth continuity and ...
Page 26
Supplied by www.Heating spares.Co tel. 0161 620 6677 6 commissioning part i gas supply adjustments (com. Part ii) 7 instructions for installation and servicing turbomax plus and thermocompact r1 26 7 gas supply adjustments 7.1 gas inlet working pressure to check the gas inlet working pressure: • low...
Page 27
Supplied by www.Heating spares.Co tel. 0161 620 6677 gas supply adjustments (commissioning part ii) 7 instructions for installation and servicing turbomax plus and thermocompact r1 27 7.2 main burner pressure the burner pressure on this appliance has been factory set and does not require adjustment....
Page 28
Supplied by www.Heating spares.Co tel. 0161 620 6677 7 gas supply adjustments (commissioning part ii) note! Following adjustment of the central heating output, the new output can be checked using the gas rate table as detailed. Fig. 7.3: using burner pressure to check and adjust the heating system p...
Page 29
Supplied by www.Heating spares.Co tel. 0161 620 6677 gas supply adjustments (commissioning part ii) 7 instructions for installation and servicing turbomax plus and thermocompact r1 29 7.4 adjusting to the maximum heat load (nominal load) • undo screw and remove the cap (1) turbomax only: • set the d...
Page 30
Supplied by www.Heating spares.Co tel. 0161 620 6677 7 gas supply adjustments (commissioning part ii) instructions for installation and servicing turbomax plus and thermocompact r1 30 7.6 checking the gas valve mid setting point (turbomax plus 837 and thermocompact 637 only) to ensure the most effic...
Page 31
Supplied by www.Heating spares.Co tel. 0161 620 6677 gas supply adjustments (commissioning part ii) 7 instructions for installation and servicing turbomax plus and thermocompact r1 31 burner pressure and gas rate burner pressure thermocompact 615/2 e output[kw] gas type ignition rate 6.5 8.0 10.0 12...
Page 32
Supplied by www.Heating spares.Co tel. 0161 620 6677 7 gas supply adjustments (commissioning part ii) instructions for installation and servicing turbomax plus and thermocompact r1 32 gas rate thermocompact 615/2 e output[kw] gas type 6.5 8.0 10.0 12.0 14.0 15.0 natural gas 2h gas rate 1) [m 3 /h] m...
Page 33
Supplied by www.Heating spares.Co tel. 0161 620 6677 gas supply adjustments (com. Part ii) 7 instructions for installation and servicing turbomax plus and thermocompact r1 33 7.8 fit combustion chamber cover carefully re-fit the combustion chamber cover to the boiler ensuring it is correctly sealed....
Page 34
Supplied by www.Heating spares.Co tel. 0161 620 6677 8 functional checks (commissioning part iii) instructions for installation and servicing turbomax plus and thermocompact r1 34 • yellow flame indicator (2) on. • green warmstart indicator (3) flashing (hot water is being drawn from the system). Ce...
Page 35
Supplied by www.Heating spares.Co tel. 0161 620 6677 functional checks (commissioning part iii) 8 instructions for installation and servicing turbomax plus and thermocompact r1 35 fig. 8.4: pump speed 8.5 handing over to the user • set the maximum radiator temperature control to the desired setting....
Page 36
Supplied by www.Heating spares.Co tel. 0161 620 6677 9 servicing • turn off the boiler ch service valves. • turn off the cold water inlet service valve. • release the three clamps (1), remove the combustion chamber cover (2). 9.2.1 for thermocompact 615, 637 and turbomax plus 837 • remove the flue g...
Page 37
Supplied by www.Heating spares.Co tel. 0161 620 6677 servicing 9 instructions for installation and servicing turbomax plus and thermocompact r1 37 10.3 indicator lights (thermocompact only) the boiler control panel also contains three indicator lights whose function is as follows: • red lock out ind...
Page 38
Supplied by www.Heating spares.Co tel. 0161 620 6677 to access the various modes press the buttons on the control panel as follows: note! If no key is pressed for approx. 4 minutes the display will automatically change back to normal mode. 10 fault finding instructions for installation and servicing...
Page 39
Supplied by www.Heating spares.Co tel. 0161 620 6677 fault finding 10 instructions for installation and servicing turbomax plus and thermocompact r1 39 display indication displayed values/adjustment values d.00 part load setting 0 - 15 (0 - 30, 837/637 only) d.01 water pump over run 1, 2, 3, …60 min...
Page 40
Supplied by www.Heating spares.Co tel. 0161 620 6677 10 fault finding instructions for installation and servicing turbomax plus and thermocompact r1 40 10.7 fault codes fault codes take priority over all other display functions in the event of a system fault occurring. If multiple faults occur, the ...
Page 41
Supplied by www.Heating spares.Co tel. 0161 620 6677 fault finding 10 instructions for installation and servicing turbomax plus and thermocompact r1 41 ensure boiler main on/off control is set to position "1" is there a display on the lcd panel? Ye s go to sheet c check electrical supply , appliance...
Page 42
Supplied by www.Heating spares.Co tel. 0161 620 6677 10 fault finding instructions for installation and servicing turbomax plus and thermocompact r1 42 sheet b check operation of pump and fan tu rn off the main on/off control to the "0" position disconnect the power supply to the boiler go to sheet ...
Page 43
Supplied by www.Heating spares.Co tel. 0161 620 6677 fault finding 10 instructions for installation and servicing turbomax plus and thermocompact r1 43 check central heating and controls ensure that radiator temperature control knob is set to ver tical position and that any inter nal timer (if fitte...
Page 44
Supplied by www.Heating spares.Co tel. 0161 620 6677 10 fault finding instructions for installation and servicing turbomax plus and thermocompact r1 44 does fan run after approx. 30 secs.? Check flue and ignition system no check diagnostic code d.24 (see page 53) equal 1? Check pitot tube (in fan ou...
Page 45
Supplied by www.Heating spares.Co tel. 0161 620 6677 fault finding 10 instructions for installation and servicing turbomax plus and thermocompact r1 45 check gas valve and central heating system pressure does bur ner light 1st attempt? Does bur ner light within 3 ignition attempts? No ye s check gas...
Page 46
Supplied by www.Heating spares.Co tel. 0161 620 6677 10 fault finding instructions for installation and servicing turbomax plus and thermocompact r1 46 does flame indicator glow and flames increase in size to full gas rate after approx. 2 mins? Ye s does bur ner flame modulate/ go out when radiator ...
Page 47
Supplied by www.Heating spares.Co tel. 0161 620 6677 fault finding 10 instructions for installation and servicing turbomax plus and thermocompact r1 47 draw hot water at high rate does green war mstar t indicator flash? Ye s check hot water flow rate and temperature. Compare with technical data, if ...
Page 48
Supplied by www.Heating spares.Co tel. 0161 620 6677 11 diagrams instructions for installation and servicing turbomax plus and thermocompact r1 48 11.1 functional flow diagram: turbomax plus 824/2 e, 828/2 e, 837 e fig. 11.1: functional flow diagram vuw power supply f2a l 2 n 1 main switch main tran...
Page 49
Supplied by www.Heating spares.Co tel. 0161 620 6677 diagrams 11 instructions for installation and servicing turbomax plus and thermocompact r1 49 functional flow diagram: thermocompact 615/2 e, 620/2 e, 624/2 e, 628/2 e, 637 e fig. 11.2: functional flow diagram vu power supply f2a l 2 n 1 main swit...
Page 50
Supplied by www.Heating spares.Co tel. 0161 620 6677 11 diagrams instructions for installation and servicing turbomax plus and thermocompact r1 50 wiring diagram: turbomax plus 824/2 e, 828/2 e, 837 e fig. 11.3: wiring diagram vuw switchgear cabinet u100 x3 t 2 = f1 t 1,25 = f3 x2 x2 x1 24 23 1 12 1...
Page 51
Supplied by www.Heating spares.Co tel. 0161 620 6677 diagrams 11 instructions for installation and servicing turbomax plus and thermocompact r1 51 wiring diagram: thermocompact 615/2 e, 620/2 e, 624/2 e, 628/2 e, 637 e fig. 11.4: wiring diagram vu switchgear cabinet u100 x3 t 2 = f1 t 1,25 = f3 x2 x...
Page 52
Supplied by www.Heating spares.Co tel. 0161 620 6677 83 37 86_3 0 gb r2 04 /2 00 3 mü print ed on 100 % r ec y cled p aper · subject t o alt er ation head office: vaillant ltd. Service solutions 0870 6060 777 vaillant house trident close medway city estate rochester kent me2 4ez technical advice 016...
Page 53
Supplied by www.Heating spares.Co tel. 0161 620 6677 824 e, 828 e, 837 e 615 e, 620 e 624 e, 628 e 637 e gb instructions for use turbomax plus, thermocompact.
Page 54
Supplied by www.Heating spares.Co tel. 0161 620 6677 instructions for use turbomax plus, thermocompact 2 table of contents 1 general information . . . . . . . . . . . . . . . . . . . . . . 2 key to symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 liability . . . . . . . . . . ...
Page 55
Supplied by www.Heating spares.Co tel. 0161 620 6677 instructions for use turbomax plus, thermocompact 3 safety instructions 2 factory guarantee 3 2 safety instructions setup and adjustments installation and adjustment of the boiler as well as service maintenance and repair of the boiler may only be...
Page 56
Supplied by www.Heating spares.Co tel. 0161 620 6677 4 4 operation instructions for use turbomax plus, thermocompact 4 operation overview turbomax plus fig. B.1a: operating elements turbomax plus operating controls for access to the controls press the upper middle of the lower front panel and drop i...
Page 57
Supplied by www.Heating spares.Co tel. 0161 620 6677 5 operation 4 instructions for use turbomax plus, thermocompact 4 turbomax plus green warmstart indicator (3) illuminated = warmstart switched on not illuminated = warmstart is switched off and there is no demand for hot water flashing = there is ...
Page 58
Supplied by www.Heating spares.Co tel. 0161 620 6677 6 4 operation instructions for use turbomax plus, thermocompact if you live in a hard water area please do not set the control knob above the mid (12 o´clock) posi- tion to prevent excessiv scale formation (fig. B.5). Fig. B.5: domestic hot water ...
Page 59
Supplied by www.Heating spares.Co tel. 0161 620 6677 7 operation 4 instructions for use turbomax plus, thermocompact heating operation setting the maximum radiator temperature control • turn the main switch (1) to the „l“ position. • set the maximum radiator temperature control to the desired settin...
Page 60
Supplied by www.Heating spares.Co tel. 0161 620 6677 8 4 operation instructions for use turbomax plus, thermocompact when a hot water tap (turbomax plus only) or the central heating system requires heat, the boiler automatically ignites and starts to operate. If the automatic ignition is not success...
Page 61
Supplied by www.Heating spares.Co tel. 0161 620 6677 9 operation 4 instructions for use turbomax plus, thermocompact turning the boiler off (thermocompact only) to turn off the central heating • turn the maximum radiator temperature control knob used to control the heating supply temperature (1) all...
Page 62
Supplied by www.Heating spares.Co tel. 0161 620 6677 10 4 operation instructions for use turbomax plus, thermocompact troubleshooting in the unlikely event that a problem occurs with the ope- ration of the turbomax plus or thermocompact boiler, the following points should be checked: 1. Boiler fails...
Page 63
Supplied by www.Heating spares.Co tel. 0161 620 6677.
Page 64
Supplied by www.Heating spares.Co tel. 0161 620 6677 83 3 6 90 _2 2 gb_r1 0 3 /2 00 3 mü s ubject t o alt er ation head office: vaillant ltd. Service solutions 0870-6060 777 vaillant house trident close medway city estate rochester kent me2 4ez technical advice 01634-29 23 92.
Page 65: Turbomax Pro 24-28 E
Supplied by www.Heating spares.Co tel. 0161 620 6677 vaillant spare part catalogue turbomax pro 24-28 e vuw 242,242/2 -3 h vuw 282,282/2 -3 h turbomax plus 824-828 e vuw 242,242/2 -5 h/b vuw 282,282/2 -5 h/b thermocompact 615-628 e vu 152,152/2 -5 h vu 202,202/2 -5 h/b vu 242,242/2 -5 h vu 282,282/2...
Page 66
Supplied by www.Heating spares.Co tel. 0161 620 6677 view of appliances / content turbomax pro 24 e (vuw 242,242/2 -3 h) turbomax pro 28 e (vuw 282,282/2 -3 h) turbomax plus 824 e (vuw 242,242/2 -5 h/b) turbomax plus 828 e (vuw 282,282/2 -5 h/b) thermocompact 615 e (vu 152,152/2 -5 h) thermocompact ...
Page 67
Supplied by www.Heating spares.Co tel. 0161 620 6677 general view sheet turbomax pro/plus vuw 242 -3, 282 -3, 242 -5, 282 -5 h/b (inc. ../2) thermocompact vu 152 -5, 202 -5, 242 -5, 282 -5 h/b (inc. ../2) subject to alteration ! 802762.04 gb 05/01.
Page 68
Supplied by www.Heating spares.Co tel. 0161 620 6677 main component 04 burner turbomax pro/plus vuw 242 -3, 282 -3, 242 -5, 282 -5 h/b (inc. ../2) thermocompact vu 152 -5, 202 -5, 242 -5, 282 -5 h/b (inc. ../2) subject to alteration ! 802762.04 gb 05/01 1.
Page 69
Supplied by www.Heating spares.Co tel. 0161 620 6677 main component 04 burner turbomax pro/plus vuw 242 -3, 282 -3, 242 -5, 282 -5 h/b (inc. ../2) thermocompact vu 152 -5, 202 -5, 242 -5, 282 -5 h/b (inc. ../2) p ro 24 e h p ro 28 e h p lus 824 e h p lus 824 e b p lus 828 e h p lus 828 e b 615 e h 6...
Page 70
Supplied by www.Heating spares.Co tel. 0161 620 6677 main component 05 gas section turbomax pro/plus vuw 242 -3, 282 -3, 242 -5, 282 -5 h/b (inc. ../2) thermocompact vu 152 -5, 202 -5, 242 -5, 282 -5 h/b (inc. ../2) subject to alteration ! 802762.04 gb 05/01 3.
Page 71
Supplied by www.Heating spares.Co tel. 0161 620 6677 main component 05 gas section turbomax pro/plus vuw 242 -3, 282 -3, 242 -5, 282 -5 h/b (inc. ../2) thermocompact vu 152 -5, 202 -5, 242 -5, 282 -5 h/b (inc. ../2) p ro 24 e h p ro 28 e h p lus 824 e h p lus 824 e b p lus 828 e h p lus 828 e b 615 ...
Page 72
Supplied by www.Heating spares.Co tel. 0161 620 6677 main component 06 heat exchanger turbomax pro/plus vuw 242 -3, 282 -3, 242 -5, 282 -5 h/b (inc. ../2) thermocompact vu 152 -5, 202 -5, 242 -5, 282 -5 h/b (inc. ../2) subject to alteration ! 802762.04 gb 05/01 5.
Page 73
Supplied by www.Heating spares.Co tel. 0161 620 6677 main component 06 heat exchanger turbomax pro/plus vuw 242 -3, 282 -3, 242 -5, 282 -5 h/b (inc. ../2) thermocompact vu 152 -5, 202 -5, 242 -5, 282 -5 h/b (inc. ../2) p ro 24 e h p ro 28 e h p lus 824 e h p lus 824 e b p lus 828 e h p lus 828 e b 6...
Page 74
Supplied by www.Heating spares.Co tel. 0161 620 6677 main component 07a casing parts turbomax pro/plus vuw 242 -3, 282 -3, 242 -5, 282 -5 h/b (inc. ../2) thermocompact vu 152 -5, 202 -5, 242 -5, 282 -5 h/b (inc. ../2) subject to alteration ! 802762.04 gb 05/01 7.
Page 75
Supplied by www.Heating spares.Co tel. 0161 620 6677 main component 07a casing parts turbomax pro/plus vuw 242 -3, 282 -3, 242 -5, 282 -5 h/b (inc. ../2) thermocompact vu 152 -5, 202 -5, 242 -5, 282 -5 h/b (inc. ../2) p ro 24 e h p ro 28 e h p lus 824 e h p lus 824 e b p lus 828 e h p lus 828 e b 61...
Page 76
Supplied by www.Heating spares.Co tel. 0161 620 6677 main component 07b air pressure chamber, fan turbomax pro/plus vuw 242 -3, 282 -3, 242 -5, 282 -5 h/b (inc. ../2) thermocompact vu 152 -5, 202 -5, 242 -5, 282 -5 h/b (inc. ../2) subject to alteration ! 802762.04 gb 05/01 9.
Page 77
Supplied by www.Heating spares.Co tel. 0161 620 6677 main component 07b air pressure chamber, fan turbomax pro/plus vuw 242 -3, 282 -3, 242 -5, 282 -5 h/b (inc. ../2) thermocompact vu 152 -5, 202 -5, 242 -5, 282 -5 h/b (inc. ../2) p ro 24 e h p ro 28 e h p lus 824 e h p lus 824 e b p lus 828 e h p l...
Page 78
Supplied by www.Heating spares.Co tel. 0161 620 6677 main component 08a hydraulic parts turbomax pro/plus vuw 242 -3, 282 -3, 242 -5, 282 -5 h/b (inc. ../2) subject to alteration ! 802762.04 gb 05/01 11.
Page 79
Supplied by www.Heating spares.Co tel. 0161 620 6677 main component 08a hydraulic parts turbomax pro/plus vuw 242 -3, 282 -3, 242 -5, 282 -5 h/b (inc. ../2) p ro 24 e h p ro 28 e h p lus 824 e h p lus 824 e b p lus 828 e h p lus 828 e b 02-08-066 01 160928 pump, cpl. Vp 5 3,44 x x x x x x 02 061707 ...
Page 80
Supplied by www.Heating spares.Co tel. 0161 620 6677 main component 08a hydraulic parts turbomax pro/plus vuw 242 -3, 282 -3, 242 -5, 282 -5 h/b (inc. ../2) subject to alteration ! 802762.04 gb 05/01 13.
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Supplied by www.Heating spares.Co tel. 0161 620 6677 main component 08a hydraulic parts turbomax pro/plus vuw 242 -3, 282 -3, 242 -5, 282 -5 h/b (inc. ../2) p ro 24 e h p ro 28 e h p lus 824 e h p lus 824 e b p lus 828 e h p lus 828 e b 02-08-066 30 208495 orifice 19.1x4.5x1 35,39,42 x x 31 074514 w...
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Supplied by www.Heating spares.Co tel. 0161 620 6677 main component 08a hydraulic parts thermocompact vu 152 -5, 202 -5, 242 -5, 282 -5 h/b (inc. ../2) subject to alteration ! 802762.04 gb 05/01 15.
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Supplied by www.Heating spares.Co tel. 0161 620 6677 main component 08a hydraulic parts thermocompact vu 152 -5, 202 -5, 242 -5, 282 -5 h/b (inc. ../2) 615 e h 620 e h 620 e b 624 e h 628 e h 628 e b 02-08-080 01 160928 pump, cpl. Vp 5 3,44 x x x x x x 02 061707 de-aerator x x x x x x 03 118951 oval...
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Supplied by www.Heating spares.Co tel. 0161 620 6677 main component 08b connecting accessories turbomax pro/plus vuw 242 -3, 282 -3, 242 -5, 282 -5 h/b (inc. ../2) thermocompact vu 152 -5, 202 -5, 242 -5, 282 -5 h/b (inc. ../2) subject to alteration ! 802762.04 gb 05/01 17.
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Supplied by www.Heating spares.Co tel. 0161 620 6677 main component 08b connecting accessories turbomax pro/plus vuw 242 -3, 282 -3, 242 -5, 282 -5 h/b (inc. ../2) thermocompact vu 152 -5, 202 -5, 242 -5, 282 -5 h/b (inc. ../2) 02-08-083 accessories for heating system 01 135737 service cock, cpl. 23...
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Supplied by www.Heating spares.Co tel. 0161 620 6677 main component 12 switch box turbomax pro/plus vuw 242 -3, 282 -3, 242 -5, 282 -5 h/b (inc. ../2) thermocompact vu 152 -5, 202 -5, 242 -5, 282 -5 h/b (inc. ../2) subject to alteration ! 802762.04 gb 05/01 19.
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Supplied by www.Heating spares.Co tel. 0161 620 6677 main component 12 switch box turbomax pro/plus vuw 242 -3, 282 -3, 242 -5, 282 -5 h/b (inc. ../2) thermocompact vu 152 -5, 202 -5, 242 -5, 282 -5 h/b (inc. ../2) p ro 24 e h p ro 28 e h p lus 824 e h p lus 824 e b p lus 828 e h p lus 828 e b 615 e...
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Supplied by www.Heating spares.Co tel. 0161 620 6677 instructions for use turbomax plus, thermocompact 2 table of contents 1 general information . . . . . . . . . . . . . . . . . . . . . . 2 key to symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 liability . . . . . . . . . . ...
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Supplied by www.Heating spares.Co tel. 0161 620 6677 instructions for use turbomax plus, thermocompact 3 safety instructions 2 factory guarantee 3 2 safety instructions setup and adjustments installation and adjustment of the boiler as well as service maintenance and repair of the boiler may only be...
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Supplied by www.Heating spares.Co tel. 0161 620 6677 4 4 operation instructions for use turbomax plus, thermocompact 4 operation overview turbomax plus fig. B.1a: operating elements turbomax plus operating controls for access to the controls press the upper middle of the lower front panel and drop i...
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Supplied by www.Heating spares.Co tel. 0161 620 6677 5 operation 4 instructions for use turbomax plus, thermocompact 4 turbomax plus green warmstart indicator (3) illuminated = warmstart switched on not illuminated = warmstart is switched off and there is no demand for hot water flashing = there is ...
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Supplied by www.Heating spares.Co tel. 0161 620 6677 6 4 operation instructions for use turbomax plus, thermocompact if you live in a hard water area please do not set the control knob above the mid (12 o´clock) posi- tion to prevent excessiv scale formation (fig. B.5). Fig. B.5: domestic hot water ...
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Supplied by www.Heating spares.Co tel. 0161 620 6677 7 operation 4 instructions for use turbomax plus, thermocompact heating operation setting the maximum radiator temperature control • turn the main switch (1) to the „l“ position. • set the maximum radiator temperature control to the desired settin...
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Supplied by www.Heating spares.Co tel. 0161 620 6677 8 4 operation instructions for use turbomax plus, thermocompact when a hot water tap (turbomax plus only) or the central heating system requires heat, the boiler automatically ignites and starts to operate. If the automatic ignition is not success...
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Supplied by www.Heating spares.Co tel. 0161 620 6677 9 operation 4 instructions for use turbomax plus, thermocompact turning the boiler off (thermocompact only) to turn off the central heating • turn the maximum radiator temperature control knob used to control the heating supply temperature (1) all...
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Supplied by www.Heating spares.Co tel. 0161 620 6677 10 4 operation instructions for use turbomax plus, thermocompact troubleshooting in the unlikely event that a problem occurs with the ope- ration of the turbomax plus or thermocompact boiler, the following points should be checked: 1. Boiler fails...
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Supplied by www.Heating spares.Co tel. 0161 620 6677.
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Supplied by www.Heating spares.Co tel. 0161 620 6677 83 3 6 90 _2 2 gb_r1 0 3 /2 00 3 mü s ubject t o alt er ation head office: vaillant ltd. Service solutions 0870-6060 777 vaillant house trident close medway city estate rochester kent me2 4ez technical advice 01634-29 23 92.