Vaillant aurotherm classic VFK 135/2 VD Installation Manual

Summary of aurotherm classic VFK 135/2 VD

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    For the competent person installation manual aurotherm classic vfk 135/2 vd, vfk 140/2 vd gb, ie installation manual publisher/manufacturer vaillant gmbh berghauser str. 40 d-42859 remscheid telefon 021 91 18‑0 telefax 021 91 18‑28 10 info@vaillant.De www.Vaillant.De.

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    Contents 2 installation manual aurotherm classic 0020159946_01 contents 1 safety .................................................................... 3 1.1 action-related warnings ......................................... 3 1.2 general safety information .................................... 3 1.3 in...

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    Safety 1 0020159946_01 aurotherm classic installation manual 3 1 safety 1.1 action-related warnings classification of action-related warnings the action-related warnings are classified in accordance with the severity of the possible danger using the following warning signs and signal words: warning ...

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    1 safety 4 installation manual aurotherm classic 0020159946_01 ▶ wear suitable safety gloves. 1.2.7 risk of injury due to breaking glass the glass of the collectors may break due to mechanical destruction or torsion. ▶ wear suitable safety gloves. ▶ wear suitable protective goggles. 1.2.8 material d...

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    Safety 1 0020159946_01 aurotherm classic installation manual 5 the vaillant vfk vd flat collector must only be combined with vaillant components (fastenings, connections, etc.) and parts of the auroflow plus system from vaillant. The use of other components or system parts shall be considered as imp...

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    1 safety 6 installation manual aurotherm classic 0020159946_01 – work at height regulations 2005 – electricity at work regulations 1989 – all necessary building regulations work should be preceded by a risk assess- ment covering all aspects of health and safety risks, or training requirements that c...

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    Notes on the documentation 2 0020159946_01 aurotherm classic installation manual 7 2 notes on the documentation 2.1 observing other applicable documents ▶ you must observe all the operating and installation in- structions included with the system components. 2.2 storing documents document handover ▶...

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    4 on-roof fitting and installation 8 installation manual aurotherm classic 0020159946_01 4.1.1.2 checking the scope of delivery conditions: collector position: vertical 1 2 7 5 2 9 1 11 10 9 6 3 8 8 4 list of materials for on-roof installation for 4/5/6 vertical collectors 1 rail mounting set, verti...

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    On-roof fitting and installation 4 0020159946_01 aurotherm classic installation manual 9 4.1.1.3 transporting collectors 1. To protect the collectors against damage, always trans- port them horizontally. 2. Transport the collectors to the roof using suitable aids. 4.1.2 complying with clearances and...

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    4 on-roof fitting and installation 10 installation manual aurotherm classic 0020159946_01 e lang e kurz h b l b building width h building height l building length ▶ calculate the building width w, building height h and building length l. ▶ the values for the edge clearances to be observed, e short a...

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    On-roof fitting and installation 4 0020159946_01 aurotherm classic installation manual 11 a 2 1 b 5 mm 2. Secure the type p roof bracket either to the rafters (a) or to the roof batten (b). 3. To do this, loosen the bolt (1) on the base of the roof bracket with the enclosed bit and unscrew the bolt ...

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    4 on-roof fitting and installation 12 installation manual aurotherm classic 0020159946_01 4 ▶ adjust the roof bracket to the height of the pantiles, so that the top part lies on the roofing and the bottom part is pushed tight against the roof batten from the bottom (4). ▶ ensure that the roof bracke...

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    On-roof fitting and installation 4 0020159946_01 aurotherm classic installation manual 13 4.2.1.4 installing the hanger bolt type 1 2 1. Define the clearances of the roof brackets. (→ page 10) 2. At the corresponding position, drill a hole in the pantile (1). 3. Tighten the hanger bolt onto the raft...

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    4 on-roof fitting and installation 14 installation manual aurotherm classic 0020159946_01 4. Secure the mounting rails with the clamping elements to the roof anchors ((1) and (2)). 5. Position the lower rail as far as possible downwards on the roof bracket. Taring mounting rails 2 1 6. Secure the mo...

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    On-roof fitting and installation 4 0020159946_01 aurotherm classic installation manual 15 installing additional collectors a b 18. Lay the lower edge of the next collector in the lower mounting rail and hook it in at the clamping elements. 19. Ensure that the top clamping block of the clamping ele- ...

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    4 on-roof fitting and installation 16 installation manual aurotherm classic 0020159946_01 2 1 ▶ install the plugs (1) at the bottom of the collector. ▶ install the plugs (2) at the top of the collector. ▶ secure the plugs with the clamps. ▶ connect the collector flow and return to the system with th...

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    On-roof fitting and installation 4 0020159946_01 aurotherm classic installation manual 17 4.3 completing and checking the installation 4.3.1 checking the installation use the following checklist to ensure that all work steps have been performed. Note after initial start-up, and in seasons with signi...

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    5 flat roof fitting and installation 18 installation manual aurotherm classic 0020159946_01 4.3.2 disposing of the packaging the transport packaging consists largely of recyclable mater- ials. ▶ observe the applicable regulations. ▶ dispose of the transport packaging properly. 5 flat roof fitting an...

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    Flat roof fitting and installation 5 0020159946_01 aurotherm classic installation manual 19 5.1.1.2 checking the scope of delivery 1 7 6 3 2 9 11 10 4 5 8 list of materials for flat roof installation for 4/5/6 vertical collectors 1 rail mounting set, vertical 4/5/6 pc 2 hydraulic connections from th...

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    5 flat roof fitting and installation 20 installation manual aurotherm classic 0020159946_01 5.1.1.3 transporting collectors 1. To protect the collectors against damage, always trans- port them horizontally. 2. Transport the collectors to the roof using suitable aids. 5.1.2 complying with clearances ...

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    Flat roof fitting and installation 5 0020159946_01 aurotherm classic installation manual 21 5.1.6 determining the ballast load (floating installation) danger! Risk of death and material damage due to excessive basic wind speeds! The racks are designed for basic wind speeds of up to 108 km/h. If the ...

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    5 flat roof fitting and installation 22 installation manual aurotherm classic 0020159946_01 is ie se fi gb be de pl ch at cz hu sk si hr ba rs ro bg mk me tr gr al nl pt es fr it no dk by ua md ee ru lv lt lu ad 2 km/ h 1 km/ h h h h > 108 km/ h 2. Use the map to determine the basic wind speed at th...

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    Flat roof fitting and installation 5 0020159946_01 aurotherm classic installation manual 23 l 1 l 2 ............. ............. L 1 l 2 l 1 l 1 ½ l 1 ½ l 2 ½ l 2 ½ l 2 3. Use the tables to determine the required weights. Vertical collector position installation angle 30° weights/rack [kg] l 1 l 2 to...

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    5 flat roof fitting and installation 24 installation manual aurotherm classic 0020159946_01 vertical collector position installation angle 45° weights/rack [kg] l 1 l 2 to secure against sliding and lifting to secure only against lifting (if secured/anchored against sliding) note when there are at l...

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    Flat roof fitting and installation 5 0020159946_01 aurotherm classic installation manual 25 vertical collector position installation angle 60° weights/rack [kg] l 1 l 2 to secure against sliding and lifting to secure only against lifting (if secured/anchored against sliding) note when there are at l...

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    5 flat roof fitting and installation 26 installation manual aurotherm classic 0020159946_01 number of collectors a [mm] 30° 45° 60° c [mm] d 2) [mm] e 3) [mm] b [mm] f 1) [mm] b [mm] f 1) [mm] b [mm] f 1) [mm] 1 1200 1283 2420 1740 3001 2080 3267 2357 – – 2 2400 1283 2420 1740 3001 2080 3267 2357 12...

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    Flat roof fitting and installation 5 0020159946_01 aurotherm classic installation manual 27 5.2 carrying out the installation the installation steps and notes in these instructions apply for the vertical collector position in the case of "adjacent" array configuration. 5.2.1 installing racks danger!...

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    5 flat roof fitting and installation 28 installation manual aurotherm classic 0020159946_01 ▶ restore the leak tightness of the roof skin if necessary. ▶ define the required rack clearances as described in the chapter "defining rack clearances". ▶ drill the required holes at the defined positions. ▶...

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    Flat roof fitting and installation 5 0020159946_01 aurotherm classic installation manual 29 ▶ when positioning the rack feet, ensure that the anti- rotation lock (2) engages. ▶ secure the rack feet with the self-locking nut (3). ▶ secure the rear rack feet in the same way on the other two load plate...

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    5 flat roof fitting and installation 30 installation manual aurotherm classic 0020159946_01 ▶ define the required rack clearances as described in the chapter "defining rack clearances". Note for each rack, you need two equal weights. For the first collector, you therefore need four weights. For each...

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    Flat roof fitting and installation 5 0020159946_01 aurotherm classic installation manual 31 1 2 3 2. Slide the two mounting rails (top and bottom) onto the brackets, as shown in the image. 3. Ensure that the open side of the bottom mounting rail is facing upwards and that the open side of the top mo...

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    5 flat roof fitting and installation 32 installation manual aurotherm classic 0020159946_01 securing the collector at the top 1 2 14. Slide the left side of the top mounting rail (1) until it is flush with the collector. 15. Ensure that the mounting rail (1) surrounds the top edge of the collector. ...

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    Flat roof fitting and installation 5 0020159946_01 aurotherm classic installation manual 33 5.2.3.1 n vertical collector position conditions: number of collectors: 4 … 6, connected on opposite sides 2 1 ▶ insert the flow (outlet) (1) on one side in the upper lat- eral opening and insert the return (...

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    5 flat roof fitting and installation 34 installation manual aurotherm classic 0020159946_01 5.3 completing and checking the installation 5.3.1 checking installation use the following checklist to ensure that all work steps have been performed. Note after initial start-up, and in seasons with signifi...

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    Inspection and maintenance 6 0020159946_01 aurotherm classic installation manual 35 5.3.2 disposing of the packaging the transport packaging consists largely of recyclable mater- ials. ▶ observe the applicable regulations. ▶ dispose of the transport packaging properly. 6 inspection and maintenance 6...

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    7 troubleshooting 36 installation manual aurotherm classic 0020159946_01 caution. Material damage due to high-pressure cleaner. High-pressure cleaners may damage the collectors due to the extremely high pressure. ▶ never clean the collectors with a high- pressure cleaner. Caution. Material damage du...

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    Decommissioning 8 0020159946_01 aurotherm classic installation manual 37 3. Start up the solar plant again as described in the oper- ating system instructions. 7.2.4 replacing defective pipe insulations 1. Put the solar plant temporarily out of operation (→ page 37). 2. To avoid heat losses, replace...

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    9 customer service 38 installation manual aurotherm classic 0020159946_01 ▶ dispose of the old unit and any accessories properly. Disposing of solar fluid the solar fluid must not be disposed of with normal house- hold waste. ▶ dispose of the solar fluid in compliance with local regula- tions throug...

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    Technical data 10 0020159946_01 aurotherm classic installation manual 39 10.2 dimensions 80 1178 79 79 1875 80 964,5 1978 2033 5 1223 1233.

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    Index 40 installation manual aurotherm classic 0020159946_01 index a applicability manual ............................................................................. 7 article number ....................................................................... 7 b ballast load (floating installation) de...

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    0020159946_01 24.01.2014 vaillant ltd nottingham road belper derbyshire de56 1jt telephone 44 84 56 02 29 22 vaillant service solutions 44 807 06 06 07 77 spares technical enquiries 44 17 73 59 66 15 info@vaillant.Co.Uk technicalspares@groupservice.Co.Uk www.Vaillant.Co.Uk these instructions, or par...