1. DL manuals
  2. Vaillant
  3. Boiler
  4. ecoCRAFT exclusive VKK GB 1206/3-E R1
  5. Installation And Maintenance Instructions Manual

Vaillant ecoCRAFT exclusive VKK GB 1206/3-E R1 Installation And Maintenance Instructions Manual

Summary of ecoCRAFT exclusive VKK GB 1206/3-E R1

  • Page 1

    For the competent person installation and maintenance instructions ecocraft exclusive vkk gb ..6/3-e r1 gb, ie installation and maintenance instructions publisher/manufacturer vaillant gmbh berghauser str. 40 d-42859 remscheid tel. +49 21 91 18‑0 fax +49 21 91 18‑2810 info@vaillant.De www.Vaillant.D...

  • Page 2

    Contents 2 installation and maintenance instructions ecocraft exclusive 0020149561_01 contents 1 safety .................................................................... 4 1.1 action-related warnings ......................................... 4 1.2 intended use .......................................

  • Page 3

    Contents 0020149561_01 ecocraft exclusive installation and maintenance instructions 3 g overview of fault codes .................................... 38 h connection diagrams ........................................ 40 h.1 connection diagram, complete............................ 40 h.2 connection dia...

  • Page 4

    1 safety 4 installation and maintenance instructions ecocraft exclusive 0020149561_01 1 safety 1.1 action-related warnings classification of action-related warnings the action-related warnings are classified in accordance with the severity of the possible danger using the following warning signs and...

  • Page 5

    Safety 1 0020149561_01 ecocraft exclusive installation and maintenance instructions 5 phone once you are outside of the build- ing. 1.3.3 risk of death due to blocked or leaking flue gas routes installation errors, damage, tampering, unau- thorised installation sites or similar can cause flue gas to...

  • Page 6

    1 safety 6 installation and maintenance instructions ecocraft exclusive 0020149561_01 ▶ ensure that no chemical substances are stored at the installation site. ▶ if you are installing the product in hairdressing salons, painter's or joiner's workshops, cleaning businesses or similar locations, choos...

  • Page 7

    Notes on the documentation 2 0020149561_01 ecocraft exclusive installation and maintenance instructions 7 2 notes on the documentation 2.1 observing other applicable documents ▶ you must observe all the operating and installation in- structions included with the system components. 2.2 storing docume...

  • Page 8

    3 product description 8 installation and maintenance instructions ecocraft exclusive 0020149561_01 3.3.2 functional elements, side view from the right 6 7 8 9 10 5 1 2 4 3 1 flow 2 gas pipe 3 supply air box with dust filter 4 condensate tray 5 supply air hose 6 filling and drainage tap 7 return 8 re...

  • Page 9

    Set-up 4 0020149561_01 ecocraft exclusive installation and maintenance instructions 9 3.5 ce label the ce label shows that the products comply with the basic requirements of the applicable directives as stated on the identification plate. The declaration of conformity can be viewed at the manufac- t...

  • Page 10

    4 set-up 10 installation and maintenance instructions ecocraft exclusive 0020149561_01 4.6 minimum clearances and installation clearances 500 300 800 500 ▶ when using the accessories, observe the minimum clear- ances/installation clearances. It is not necessary to maintain a clearance between the pr...

  • Page 11

    Installation 5 0020149561_01 ecocraft exclusive installation and maintenance instructions 11 5 installation 5.1 preparing for installation danger! Risk of scalding and/or risk of material damage due to incorrect installation lead- ing to escaping water. Stresses in supply lines can cause leaks. ▶ in...

  • Page 12

    5 installation 12 installation and maintenance instructions ecocraft exclusive 0020149561_01 5.3.1 checking the gas line for leak-tightness ▶ check the entire gas line properly for leak-tightness. 5.4 installing hydraulics 1. Install the connections in accordance with the relevant standards and the ...

  • Page 13

    Installation 5 0020149561_01 ecocraft exclusive installation and maintenance instructions 13 5.6.2 unit types: b23, b23p and c63 5.6.2.1 air/flue system, not system-certified, setting up with unit types b23 and b23p, the combustion air is taken out of the installation room. The ventilation openings ...

  • Page 14

    5 installation 14 installation and maintenance instructions ecocraft exclusive 0020149561_01 2. Route the connection cables of the components to be connected through the cable duct to the electronics box. 3. Use the installed strain reliefs. 4. Shorten the connection cables as necessary. Leave the c...

  • Page 15

    Operation 6 0020149561_01 ecocraft exclusive installation and maintenance instructions 15 ▶ connect the control to the heat generator as shown in the "overall connection diagram" (→ page 40). ▶ alternatively, if the control allows, you can fit the control in the product's control panel fascia (insta...

  • Page 16

    7 start-up 16 installation and maintenance instructions ecocraft exclusive 0020149561_01 display meaning p.05 test function for the safety cut-out (sco): the burner is switched on at maximum power and the pumps are switched off; the temperature control is switched off so that the burner heats up unt...

  • Page 17

    Start-up 7 0020149561_01 ecocraft exclusive installation and maintenance instructions 17 additives for cleaning measures (subsequent flushing required) – adey mc3+ – adey mc5 – fernox f3 – sentinel x 300 – sentinel x 400 additives intended to remain permanently in the system – adey mc1+ – fernox f1 ...

  • Page 18

    7 start-up 18 installation and maintenance instructions ecocraft exclusive 0020149561_01 ▶ fill the condensate siphon with approx. 1.5 litres of wa- ter via the condensate discharge pipe. ▶ slide the condensate discharge pipe back onto the con- densate trap. 7.10 checking and adjusting the gas ratio...

  • Page 19

    Start-up 7 0020149561_01 ecocraft exclusive installation and maintenance instructions 19 14. Remove the pressure gauge and re-tighten the sealing screw (1). 15. Turn on gas at the gas isolation valve. 16. Make sure that there is no leakage at the sealing screw. 17. Turn off gas at the gas isolation ...

  • Page 20

    8 adapting the unit to the heating installation 20 installation and maintenance instructions ecocraft exclusive 0020149561_01 7.11.3 checking leak-tightness ▶ check the gas line, the heating circuit and the hot water circuit for leak-tightness. ▶ check that the air/flue pipe has been installed corre...

  • Page 21

    Adapting the unit to the heating installation 8 0020149561_01 ecocraft exclusive installation and maintenance instructions 21 + ▶ press the i and + buttons simultaneously or wait 4 minutes before pressing any buttons. ◁ the current heating flow temperature or (if this option has been selected) heati...

  • Page 22

    9 inspection and maintenance 22 installation and maintenance instructions ecocraft exclusive 0020149561_01 8. Explain to the operator how to check the required sys- tem pressure and the measures for filling and purging the heating installation, where required. 9. Instruct the operator that, when fil...

  • Page 23

    Inspection and maintenance 9 0020149561_01 ecocraft exclusive installation and maintenance instructions 23 9.4 adjusting the co/co₂ ratio danger! Increased risk of poisoning due to incor- rect settings! Incorrect setting may increase the risk of poisoning. If one of the flue gas values is greater th...

  • Page 24

    9 inspection and maintenance 24 installation and maintenance instructions ecocraft exclusive 0020149561_01 9.5 removing the burner assembly danger! Risk of being burned or scalded by hot components! The burner assembly and all water-carry- ing components present a risk of burns and scalding. ▶ only ...

  • Page 25

    Inspection and maintenance 9 0020149561_01 ecocraft exclusive installation and maintenance instructions 25 2 1 1. Install all of the components in reverse order to how they were removed (→ page 24). 2. When inserting the burner, ensure that the burner is positioned on the rear guide grooves (1) in t...

  • Page 26

    9 inspection and maintenance 26 installation and maintenance instructions ecocraft exclusive 0020149561_01 5. Refit the cover on the inspection opening. 6. Retighten the nuts. 9.11 cleaning the condensate siphon 1 2 1. Remove the condensate discharge pipe (1) from the condensate trap. 2. Remove the ...

  • Page 27

    Troubleshooting 10 0020149561_01 ecocraft exclusive installation and maintenance instructions 27 p3 p1 p3 p2 p2 1 2 3 4 p1 2. Connect hose p1 of the combustion air pressure mon- itor (1) to the venturi (2). 3. Connect hose p2 of the combustion air pressure mon- itor to the connection between the gas...

  • Page 28

    11 decommissioning 28 installation and maintenance instructions ecocraft exclusive 0020149561_01 10.1 contacting your service partner if you contact your vaillant service partner, if possible, please mention – the fault code that is displayed (f.Xx), – the product status that is displayed (s.Xx). 10...

  • Page 29

    Recycling and disposal 12 0020149561_01 ecocraft exclusive installation and maintenance instructions 29 12 recycling and disposal 12.1 recycling and disposal disposing of the packaging ▶ dispose of the packaging correctly. ▶ observe all relevant regulations. 13 vaillant customer service 13.1 custome...

  • Page 30

    Appendix 30 installation and maintenance instructions ecocraft exclusive 0020149561_01 appendix a system diagram 16a 230 v~ 23 0 v~ 2 3 3 10 2 30 3 3 3 2 3 3 2 2bus 31 15 52 42b 32 47 1 27 30 43 46 30 5 24 4 bus 2 17a 45 17b 19 30 3 3 42a 2b 2c 13 21a 21b 2a 2 33 1 heat generator 2a heat generator p...

  • Page 31

    Appendix 0020149561_01 ecocraft exclusive installation and maintenance instructions 31 no. Procedure comment required tool 6 check the entire gas route for leaks leak-detection spray or leak detector (a leak detector is especially recom- mended for checking the burner seals for gas tightness) if req...

  • Page 32

    Appendix 32 installation and maintenance instructions ecocraft exclusive 0020149561_01 code parameter values or explanations default set- ting own setting d.09 target flow temperature in °c from the external continuous controller to terminal 7-8-9/ebus minimum from the external ebus target value and...

  • Page 33

    Appendix 0020149561_01 ecocraft exclusive installation and maintenance instructions 33 code parameter values or explanations default set- ting own setting d.43 floor-standing boiler temperature not adjustable d.44 digitised ionisation value display field 0 to 1020 > 700 no flame not adjustable d.47 ...

  • Page 34

    Appendix 34 installation and maintenance instructions ecocraft exclusive 0020149561_01 code parameter values or explanations default set- ting own setting d.80 operating hours, heating in hours (h) after press- ing the i but- ton once, the first three numbers are displayed; after press- ing the i bu...

  • Page 35

    Appendix 0020149561_01 ecocraft exclusive installation and maintenance instructions 35 no. Work inspection (annual) mainten- ance (must be carried out at regular intervals)* 1 perform a test operation of the product and heating installation, including hot water generation, and purge the system once ...

  • Page 36

    Appendix 36 installation and maintenance instructions ecocraft exclusive 0020149561_01 e function menu – overview start end, normal operating mode starts on off activate function menu check internally connected pump? Check fan? Check charging pump? Check circulation pump? After pressing the "fault c...

  • Page 37

    Appendix 0020149561_01 ecocraft exclusive installation and maintenance instructions 37 on off check external pump? Purge hydraulics? Test burner? Close function menu? The internal heating pump is operated at the same time as the burner; function menu closed. Set target temperature = maximum target v...

  • Page 38

    Appendix 38 installation and maintenance instructions ecocraft exclusive 0020149561_01 status code meaning s.23 ignition s.24 burner on s.26 fan overrun after cylinder charging s.27 pump overrun s.28 burner anti-cycling time after cylinder charging (cycle suppression) special cases s.30 room thermos...

  • Page 39

    Appendix 0020149561_01 ecocraft exclusive installation and maintenance instructions 39 code meaning cause f.42 short circuit in coding resistor short circuit in coding resistor or cable harness fault f.43 interruption in coding resistor interruption in coding resistor or cable harness defective f.49...

  • Page 40

    Appendix 40 installation and maintenance instructions ecocraft exclusive 0020149561_01 h connection diagrams h.1 connection diagram, complete 4 a, slow-blow blue external control/room thermostat 3-4 (contact) cylinder charging pump heating pump external control/room thermostat 7-8-9 (analogue) bus c...

  • Page 41

    Appendix 0020149561_01 ecocraft exclusive installation and maintenance instructions 41 h.2 connection diagram, extract cylinder charging pump mains input ebus connection contact thermostat control accessory plug vrc 4xx/7xx or zp single start pump pwm signal external control/room thermostat 7-8-9 s ...

  • Page 42: Www.Centralheating.Co.Uk

    Appendix 42 installation and maintenance instructions ecocraft exclusive 0020149561_01 i commissioning checklist © heating and hotwater industry council (hhic) www.Centralheating.Co.Uk benchmark commissioning and servicing section it is a requirement that the boiler is installed and commissioned to ...

  • Page 43

    Appendix 0020149561_01 ecocraft exclusive installation and maintenance instructions 43 this commissioning checklist is to be completed in full by the competent person who commissioned the boiler as a means of demonstrating compliance with the appropriate building regulations and then handed to the c...

  • Page 44

    Appendix 44 installation and maintenance instructions ecocraft exclusive 0020149561_01 it is recommended that your heating system is serviced regularly and that the appropriate service interval record is completed. Service provider service record service 01 and ² % and ² % service 02 and ² % and ² %...

  • Page 45

    Appendix 0020149561_01 ecocraft exclusive installation and maintenance instructions 45 prior to co and combustion ratio check the boiler manufacturer’s installation instructions should have been followed, gas type verified and gas supply pressure/rate checked as required prior to commissioning. As p...

  • Page 46

    Appendix 46 installation and maintenance instructions ecocraft exclusive 0020149561_01 j technical data technical data – general vkk gb 806/3-e r1 vkk gb 1206/3-e r1 vkk gb 1606/3-e r1 vkk gb 2006/3-e r1 vkk gb 2406/3-e r1 vkk gb 2806/3-e r1 designated country (des- ignation in accordance with iso 3...

  • Page 47

    Appendix 0020149561_01 ecocraft exclusive installation and maintenance instructions 47 vkk gb 806/3-e r1 vkk gb 1206/3-e r1 vkk gb 1606/3-e r1 vkk gb 2006/3-e r1 vkk gb 2406/3-e r1 vkk gb 2806/3-e r1 boiler dimension, width 695 mm 695 mm 695 mm 695 mm 695 mm 695 mm boiler dimension, height 1,285 mm ...

  • Page 48

    Index 48 installation and maintenance instructions ecocraft exclusive 0020149561_01 index a air/flue pipe ........................................................................... 5 aligning................................................................................ 10 article number ............

  • Page 52

    0020149561_01 01.09.2016 supplier vaillant ltd. Nottingham road belper derbyshire de56 1jt telephone 0330 100 3461 info@vaillant.Co.Uk www.Vaillant.Co.Uk © these instructions, or parts thereof, are protected by copyright and may be reproduced or distributed only with the manufacturer's written conse...