Valcourt FP1 Installation And Operation Manual

Summary of FP1

  • Page 1

    45334a printed in canada 19-03-2012 installation and operation manual stove builder international inc. 250, rue de copenhague, st-augustin-de-desmoures (quebec) canada g3a 2h3 tel : (418 ) 878-3040 fax : (418) 878-3001 www.Valcourtinc.Com read and keep this manual for reference this manual is availa...

  • Page 2

    2 thank you for choosing this valcourt fireplace as one of north america’s largest and most respected wood stove and fireplace manufacturers, valcourt takes pride in the quality and performance of all its products. We want to help you get maximum satisfaction as you use this product. In the pages th...

  • Page 3: Table Of Contents

    3 table of contents page introduction .......................................................................................................................... 4 installation ........................................................................................................................... ...

  • Page 4: Introduction

    4 introduction this manual contains all the information required for safe, efficient installation and use of your valcourt fireplace. Read carefully all the instructions contained herein and keep this manual handy so you may refer to it whenever necessary. Before starting to install the fireplace, c...

  • Page 5: Installation

    5 installation this fireplace is designed and approved for installation with the following brands of chimneys measuring 8” (203 mm) in diameter as well as a minimum of 15’ (4.6 m) and maximum of 45’ (13.7 m) in height including the height of the fireplace itself. Table 1: listed chimneys for your fp...

  • Page 6

    6 no other device must be added to the chimney connected to the fireplace. Install the fireplace strictly according to the methods described herein and ensure proper clearance is provided to combustibles. Use only the parts and chimneys specified in this manual. Any non-compliance with these directi...

  • Page 7

    7 figure #3: fireplace framing figure #4: possible chimney configurations framing the construction of the framing, facing, and mantel must be in accordance with the standards and the following illustrations (figures 2 and 3): frame the fireplace using 2" × 3" (5 cm x 8 cm) or heavier lumber. Warning...

  • Page 8

    8 the table below shows the minimum chimney height requirements, fireplace included, according to the number of elbows: chimney number of elbows minimum height* straight installation --------------- 15’ (4.6 m) 1 - 15° offset 2 - 15° elbows 15’ (4.6 m) 2 - 15° offsets 4 - 15° elbows 18’ (5.5 m) 1 - ...

  • Page 9

    9 9. The standards in your area may require an outside air inlet. Even if this is not the case, it is beneficial to do so as this will improve the fireplace’s performance. Install a flexible air duct that is 4” (102 mm) in diameter and a maximum length of 20’ (6.1 m). If a longer duct is required, i...

  • Page 10

    10 figure #5: hearth extension installation.

  • Page 11

    11 chimney installation 1. If possible, install an interior chimney as it will provide better performance. In areas with continuous temperatures below 18 c (0 f), the use of an exterior chimney increases the likelihood of operating problems such as low draft, high rate of creosoting, and poor sta...

  • Page 12

    12 figure a figure b.

  • Page 13

    13 15. When you build a chase enclosure for chimney sections above the roof, the chimney must extend at least 3 ft. (92 cm) above the chase enclosure and at least 2 ft. (61 cm) higher than any wall, roof or building within 10 ft. (3.1 m) of it. See figure c and d to determine the configuration that ...

  • Page 14

    14 masonry chimney installation warning: before starting installation, the masonry chimney must be inspected by a qualified sweep. Installation with an 8 in. Excel chimney installing your fireplace with a masonry chimney still requires using excel chimney from the top of the fireplace to the wall wh...

  • Page 15

    15 installation with excel chimney figure #6: excel chimney.

  • Page 16

    16 figure #7: straight chimney installation figure #8: chimney installation with elbows figure #9: chimney installation through external wall figure #10: chimney in ext. Insulated chase.

  • Page 17

    17 fireplace finish 1. Combustible materials can be used to finish the fireplace. The framing can be built directly on the sides of the appliance. 2. The side facing can exceed the appliance’s face by a maximum of 6” (152 mm). (figure #12) 3. Adjoining walls may also be built at a 45 angle from the ...

  • Page 18

    18 figure #13: chimney enclosure.

  • Page 19

    19 figure #14: mantel positioning figure 14b : combustible material positioning a : 48 po. B : radius of 84 in. C : 84 in. Min..

  • Page 20

    20 figure #15: installation of fireplace facing caution: all combustible material may lean directly against all sides of the unit. The non combustible material may lean directly on the front portion of the fireplace and must extend completely that portion..

  • Page 21: Use And Safety

    21 use and safety 1. Teach children fireplace safety rules. 2. Do not use the fireplace under the following conditions: 2.1 whenever a refractory brrick is missing or broken. 2.2 whenever the ceramic glass is cracked or broken. 3. Never use flammable liquids to light or revive a fire and keep such p...

  • Page 22

    22 the use of manufactured logs there are numerous types of manufactured logs sold on the market. You must be very careful with this type of product. Many brands of manufactured logs contain chemical additives. Do not burn any manufactured logs containing chemical additives. If you do, you may overh...

  • Page 23: Maintenance

    23 maintenance 1. Clean painted or plated trim with soapy water and a soft cloth. Do not use any metal polish or abrasives. 2. Keep the glass relatively clean. Dirty windows will make the fireplace overheat. Wait until the glass is cool before attempting to clean it. Wash the glass with window or ov...

  • Page 24

    24 replacing firestone do not use the fireplace with a broken or missing firestone. Here are the steps to replace the refractory brick of a manoir fireplace: 1. Remove the front refractory brick (va1-071-5). 2. Unscrew the wall stone attachments (va1-034). 3. Remove the log support by pulling on it ...

  • Page 25: Troubleshooting

    25 troubleshooting expansion and contraction noises during the heating and cooling cycle are normal. Prevent smoke flow reversal by positioning the air intake lever to maximum, slowly open the fireplace doors before lighting the kindling, make a torch by lighting rolled up newspaper and hold it out ...

  • Page 26: Heat Distribution Systems

    26 heat distribution systems figure #17: heat distribution options.

  • Page 27

    27 gravity distribution kit the gravity distribution kit (fp4-300) may be used to heat rooms located above, behind and either side of the room where the fireplace is located. Note that, if the hot air outlets are located at various levels, the heat will tend to seek the one at the highest level. Ins...

  • Page 28

    28 2. The duct can also be safely connected to an existing heating system. However, do not connect any hot air ducts to the cold air return. The hot air duct must be connected to the main duct coming out of the blower. Install a backflow shutter at the junction between the fireplace duct and the blo...

  • Page 29

    29 figure #19: circuit diagram.

  • Page 30: Appendix A

    30 appendix a.

  • Page 31

    31.

  • Page 32

    32 valcourt limited lifetime warranty the warranty of the manufacturer extends only to the original consumer purchaser and is not transferable. This warranty covers brand new products only, which have not been altered, modified nor repaired since shipment from factory. Products covered under this wa...