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  5. Installation And Operation Manual

Valcourt FP11 FRONTENAC Installation And Operation Manual

Manual is about: Clean Burning Decorative Fireplace

Summary of FP11 FRONTENAC

  • Page 1

    45543a printed in canada 04-12-2012 installation and operation manual fp11 frontenac qualified clean burning decorative fireplace u.S. Epa low mass wood-burning fireplace voluntary program phase 2 emission level qualified model safety tested according to ulc s610 and ul 127 standards by www.Valcourt...

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    2 thank you for choosing this valcourt fireplace as one of north america’s largest and most respected wood stove and fireplace manufacturers, valcourt takes pride in the quality and performance of all its products. We want to help you get maximum satisfaction as you use this product. In the pages th...

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    3 1 part a – installation ....................................................................... 5 1.1 safety information .................................................................................................................... 5 1.1.1 regulations covering fireplace installation ...........

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    4 2 part b - operation and maintenance ....................................... 51 2.1 fuel 51 2.1.1 the use of manufactured logs ............................................................................. 51 2.2 operatihg the fp11 frontenac wood fireplace .............................................

  • Page 5: Part A – Installation

    5 1 part a – installation 1.1 safety information caution: never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid or similar liquids to start or ‘‘freshen up’’ a fire in this fireplace. Keep all such liquids well away from the fireplace at all times. Caution: keep combustibl...

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    6 caution: this heating unit must serve as a supplementary heat source. An alternative heat source should be available in the home if needed. The manufacturer cannot be responsible for additional heating costs associated with the use of an alternative heat source. It is highly recommended that the u...

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    7 1.2.2 the benefits of epa voluntary emission program «low mass» phase ii in the past, most conventional masonry and low-mass, factory-built fireplaces were not efficient at producing usable heat. Typically, over 90 percent of the heat generated by a fireplace was lost out the chimney. In addition,...

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    8 1.3 fireplace installation warning: in order to complete the fireplace installation and depending on the type of finishing material used, you must install one of the following trims; a narrow overlap (a) or a masonry trim (b) (sold separately). Note that if you install a masonry trim ane that the ...

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    9 1.3.1 installation of a gas log set you can install a decorative gas appliance or a vented gas log set in the hearth. To do this, install an automatic shut-off valve. Comply with the standard for decorative gas appliances for installation in vented fireplaces, ansi z21.60 (1991) or american gas as...

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    10 1.3.3 transportation packaging to facilitate the moving of the fp11 fireplace before installation, we have designed a transportation packaging that allows reducing the weight. The fireplace refractory panels are thus in a box you can carry separately. We suggest you install the refractory panels ...

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    11 1.3.5 heart extension requirements the hearth extension floor area (see (a), figure 4 ) must extend at least 20" (50 cm) in front and at least 12" (30 cm) on each side of the door opening (see figures 5 and 6 ). The joint between the hearth extension and the fireplace hearth needs to be made of n...

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    12 figure 5.

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    13 figure 6.

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    14 1.3.6 framing, facing, mantel, and combustible shelf 1.3.6.1 framing the construction of the framing, facing, and mantel must be in accordance with the standards and the following illustrations ( figures 7 à 14 ): a. Frame the fireplace using 2" × 3" (5 cm x 8 cm) or heavier lumber. Warning: comb...

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    15 figure 7 figure 8.

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    16 figure 9 figure 10

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    17 figure 11.

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    18 figure 12.

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    19 figure 13.

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    20 figure 14 chase construction spacers must be installed.

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    21 1.3.6.2 facing caution: before closing the walls, make sure that the air control mechanism, the flue damper and doors mechanism work properly. Caution: if you are to install a masonry trim, it must be secured to the fireplace before applying the finishing material (see section 1.3.4.1, framing). ...

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    22 facing with the narrow overlap figure 15.

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    23 facing with the masonry trim figure 16.

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    24 figure 17 caution: do not screw in the hachured zone (see figure 17.) 1.3.6.3 combustible shelf to install any combustible shelf, refer to figure 18 for a safe installation. For example, a shelf with a 6" depth (152 mm) must be installed at least 52" (117 cm) from the base of the fireplace. Diffe...

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    25 shelf positioning shelf dimension shelf position 6" / 152 mm 52" / 1321 mm 8" / 203 mm 54" / 1372 mm 10" / 254 mm 56" / 1423 mm 12" / 305 mm 58" / 1474 mm figure 18.

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    26 figure 19.

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    27 1.3.7 fresh air kit during operation, the fireplace requires fresh air for combustion and draws air out of the house. It may starve other fuel burning appliances such as gas or oil furnaces. As well, exhaust fans may compete for air, causing negative pressure in the house, resulting in smoke ente...

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    28 figure 20 figure 21 perform an opening in the exterior wall according to the size of the wall termination. From outside, place the outside air inlet cap in the hole (open side down) and fasten the register to the wall, with screws as shown ( figure 21 ). Place the insulated pipe over the register...

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    29 1.3.8 refractory panels installation 1.3.8.1 moulded refractory brick panels (va11071br) 1. Remove the andirons (va7070) by unscrewing the anchoring bolts (30109). Then place the bottom refractory panels (22199 and 22207) at the bottom of the firebox and pull them toward the front of the unit to ...

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    30 step 1 step 2 step 3 step 4 step 5 step 6 step 7.

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    31 1.3.8.2 moulded refractory vermiculite panels (va11071h) 1. Remove the andirons (va7070) by unscrewing the anchoring bolts (30109). Then place the left refractory panel (22204). Partially screw the panel retainer (pl64601) with one of the screw (30026) provided. Step 1 . 2. Place the lower back r...

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    32 step 3 step 4 step 5 step 6.

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    33 step 7.

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    34 1.3.9 facing installation (sold separately) 1.3.9.1 narrow overlap warning: the facign of the narrow overlap should never come in contact with masonry products such as mortar, acid or any other products containing abrasives. Damages and discolouration caused by these products will void the warran...

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    35 figure 23 narrow overlap 1.3.9.2 masonry trim warning: the facing of the masonry trim should never come in contact with masonry product such as mortar, acid or any other products containing abrasives. Damages and discolouration caused by these products will void the warranty. Figure 24 masonry tr...

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    36 1. Once the fireplace is fully installed, press the masonry trim (a) against the fireplace (the longest side towards the bottom going inside the fireplace). 2. Secure the masonry trim (a) to the fireplace with 4 screws (b) supplied with the fireplace. Always make sure the masonry trim is squared ...

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    37 1.3.10 door adjustment to adjust screen door 1. Lift the screen and the glass door completely to the top. 2. Unscrew one of the two bolts (detail a) which are located in the lower right corner of the screen door (see figure 26 ). 3. Loosen the other bolt (detail a) to allow adjustments of the doo...

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    38 1.4 venting system (chimney and chimney connector) 1.4.1 general information the venting system is the engine that drives your wood heating system. Even the best fireplace will not function safely and efficiently as intended if not connected to a suitable chimney. The heat in the flue gases that ...

  • Page 39

    39 table 1 - listed chimneys for your fp11 frontenac wood fireplace warning: if the male nozzle "hatched area (a)" of the anchor plate exceeds 2" (51 mm) in length (value (x), see image bellow), it shall be cut above the lifting hooks welded to the inside of the flue outlet so that the anchor plate ...

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    40 1.4.3 chimney installation notes 1. If possible, install an interior chimney as it will provide better performance. In areas with continuous temperatures below 18 c (0 f), the use of an exterior chimney increases the likelihood of operating problems such as low draft, high rate of creosoting, and...

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    41 figure 27a figure 27b.

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    42 12. When you build a chase enclosure for chimney sections above the roof , the chimney must extend at least 3 ft. (92 cm) above the chase enclosure and at least 2 ft. (61 cm) higher than any wall, roof or building within 10 ft. (3.1 m) of it. See figure 28a and 28b to determine the configuration ...

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    43 1.4.4 chimney installation instructions 1. Cut and frame the holes in the ceiling, floor and roof where the chimney will pass (see figure 29 ). Use a plumb bob to line up the center of the holes. Make sure that the size of the floor and ceiling holes are in accordance with the chimney manufacture...

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    44 example of typical chimney installation figure 30

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    45 1.4.5 offset chimney installation table 2 – the minimum system height when using elbows fireplace model fp11 frontenac wood fireplace chimney model all models listed in table 1 vertical installation 18 ft. (5.5 m) two (2) elbows 20 ft. (6.1 m) four (4) elbows 20 ft. (6.1 m) after reaching the loc...

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    46 figure 31.

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    47 figure 32.

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    48 1.4.6 angled radiation shield when passing through a combustible wall with the chimney at a 30 or 45 angle (30 or 45 in canada and 30 only in the usa), an angled radiation shield provided by the chimney manufacturer must be installed. Only one is required. Follow the chimney manufacturer’s instal...

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    49 1.4.7.2 universal offset support this support is used to support the chimney above an offset. When the chimney offset is used to pass through a wall, this support may be used on the wall to support the chimney. For offset support installation, refer to the instructions provided with the support b...

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    50 the following requirements must be respected: 1. The chimney must be absolutely clear of any soot residue or creosote. Check for cracks, loose or missing bricks that could inhibit correct installation of the liner. 2. The clearance to combustible material must be a minimum of 1" between the outsi...

  • Page 51

    51 2 part b - operation and maintenance 2.1 fuel the fp11 frontenac is designed to work best when fuelled with seasoned cordwood. Use solid wood or processed solid fuel fire logs only. Hardwoods are preferred to softwoods since the energy content of wood is relative to its density. Hardwoods will re...

  • Page 52

    52 2.2 operatihg the fp11 frontenac wood fireplace for transportation purposes, you will find the removable handle that allows you to open the glass door of the fireplace inside the firebox of your appliance. Simply insert it into the opening provided for that purpose in the lower left corner of the...

  • Page 53

    53 the unit will burn best with 2-3 pieces of cordwood spaced 1 to 2 inches apart and allowing air to get under the fuel. Criss-crossing or arranging the fuel so that air can get underneath, will help the fire to get started easily. Caution: the exhaust damper and the air intake control must be kept...

  • Page 54

    54 figure 37 2.2.5 smoking causes and troubleshooting your fireplace has been designed and tested to provide smoke free operation. Occasionally, there may be a small amount of smoking upon lighting the fire, until the chimney heats up but this should not continue. If the fireplace continues to smoke...

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    55 c. Wet wood wet or tarred wood will smoulder and smoke instead of burning properly. D. Dirty or blocked chimney check to make sure the chimney is clear and clean. E. Chimney not long enough the minimum system height is 18 feet (5,5 m). The chimney must extend at least 3 feet (915 mm) above its po...

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    56 2.3.2 chimney maintenance regular chimney inspection and maintenance combined with proper operation will prevent chimney fires. Keep your chimney clean. Do not allow more than 1/8 (3 mm) creosote build up in your chimney. The amount of creosote will depend on variables such as frequency of use an...

  • Page 57

    57 2.3.5 refractory panel replacement warning: do not use the fireplace with a broken or missing refractory panel. When replacing the refractory panels, it is possible that the insulation paper behind them is detached from the walls of firebox. You must properly position the insulation paper or get ...

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    58 2.3.6 glass care – replacement the glass used in the fp11 frontenac wood fireplace is ceramic glass 5 mm thick having dimensions of: 42 1/16” x 25 3/16” and tested to reach temperatures up to 1400 ºf. If the glass breaks, it must be replaced with one having the same specification. Contact your va...

  • Page 59

    59 figure 39 2.3.7 glass care – cleaning the fp11 frontenac wood fireplace is designed to keep the glass clean under normal operating conditions. To clean the glass, there are a number of specially designed cleaners. Your authorized valcourt dealer can recommend a suitable cleaner which is available...

  • Page 60

    60 2.4 replacement parts 2.4.1 parts list # item description qty 1 va11fa06 arched narrow overlap - black 1 1 va11fe06 straight narrow overlap - black 1 1 va11ta arched masonry trim 1 1 va11tr straight masonry trim 1 2 se64628 removable wooden handle with rod 1 3 se63534 firescreen door assembly 1 4...

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    61 # article description article qté 41 21370 top smoke funnel insulation 1 42 se45543 fp11 instruction manual kit 1 43 va7070 cast iron andiron 2 44 30109 bolt hex 1/4 - 20 x 1" 4 47 21379 rear refractory insulation 9 48 va11071br rustic bricks set 1 49 22199 left bottom refractory panel 1 50 22207...

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    62 2.4.2 exploded view for replacement parts.

  • Page 63

    63 valcourt limited lifetime warranty the warranty of the manufacturer extends only to the original consumer purchaser and is not transferable. This warranty covers brand new products only, which have not been altered, modified nor repaired since shipment from factory. Products covered under this wa...

  • Page 64

    64 stove builder international inc. 250, rue de copenhague, st-augustin-de-desmoures (quebec) canada g3a 2h3 tel: (418) 878-3040 fax: (418) 878-3001.