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  5. Installation And Operation Manual

Valcourt FP1LM Manoir Installation And Operation Manual

Manual is about: Qualified Clean Burning Decorative Fire place

Summary of FP1LM Manoir

  • Page 1

    45721a printed in canada 17‐09‐2014 read and keep this manual for reference fp1lm manoir qualified clean burning decorative fireplace installation and operation manual u.S. Epa low mass wood‐burning fireplace voluntary program phase 2 emission level qualified model safety tested according to ulc s61...

  • Page 2

    2 fp1lm manoir ‐ installation and operation manual thank you for choosing this valcourt fireplace as one of north america’s largest and most respected wood stove and fireplace manufacturers, valcourt takes pride in the quality and performance of all its products. We want to help you get maximum sati...

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    Fp1lm manoir ‐ installation and operation manual 3 part a – installation ....................................................................... 5 1.1 safety information ...............................................................................................................................5 1...

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    4 fp1lm manoir ‐ installation and operation manual 2.2.3 maintaining the fire ...................................................................................................................... 43 2.2.4 air intake control and exhaust damper ...........................................................

  • Page 5: Part A – Installation

    Fp1lm manoir ‐ installation and operation manual 5 part a – installation the information given on the certification label affixed to the appliance always overrides the information published, in any other media (owner’s manual, catalogues, flyers, magazines and/or web sites). 1.1 safety information c...

  • Page 6

    6 fp1lm manoir ‐ installation and operation manual caution: operate only with glass doors fully closed or fully open with meche doors always closed. If doors are left partly open, gas and flame may be drawn out of the opening, creating risks from both fire and smoke. Never leave the fireplace unatte...

  • Page 7

    Fp1lm manoir ‐ installation and operation manual 7 1.1.1 regulations covering fireplace installation when installed and operated as described in these instructions, the fp1lm manoir wood fireplace is suitable for use as a fireplace appliance in residential installations. In canada, the csa b365 inst...

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    8 fp1lm manoir ‐ installation and operation manual.

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    Fp1lm manoir ‐ installation and operation manual 9.

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    10 fp1lm manoir ‐ installation and operation manual 1.2.2 the benefits of epa voluntary emission program «low mass» phase ii in the past, most conventional masonry and low‐mass, factory‐built fireplaces were not efficient at producing usable heat. Typically, over 90 percent of the heat generated by ...

  • Page 11

    Fp1lm manoir ‐ installation and operation manual 11 1.3.2 locating the fp1lm manoir wood fireplace a. The best location to install your fireplace is determined by considering the location of windows, doors, and the traffic flow in the room where the fireplace is located, allowing space in front of t...

  • Page 12

    12 fp1lm manoir ‐ installation and operation manual clearances minimum measurements a 72" (1829 mm) minimum e 2" (51 mm) b 12" (305 mm) maximum.

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    Fp1lm manoir ‐ installation and operation manual 13.

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    14 fp1lm manoir ‐ installation and operation manual in the case where (f) would be equal to 4", it is suggested that the sheet metal between the base of the fireplace and floor be in one piece. In the case where the fireplace is installed directly on the floor the joint between the hearth extension ...

  • Page 15

    Fp1lm manoir ‐ installation and operation manual 15 minimum measurement e 2" (51 mm) a noncombustible floor protection must be installed in front of the unit. For more details see section 1.3.3: minimum heart extension requirements. The use of an r value is convenient when more than one material is ...

  • Page 16

    16 fp1lm manoir ‐ installation and operation manual 1.3.2.2 r‐value calculations there are two ways to calculate the r factor of the floor protection. First, by adding the r‐values of the proposed materials or if some k and thickness values are given, by converting them to r values. To calculate the...

  • Page 17

    Fp1lm manoir ‐ installation and operation manual 17 thermal characteristics of common floor protection materials* material conductivity (k) per inch resistance (r) per inch thickness micore ® 160 0.39 2.54 micore ® 300 0.49 2.06 durock ® 1.92 0.52 hardibacker ® 1.95 0.51 hardibacker ® 500 2.3 0.44 w...

  • Page 18

    18 fp1lm manoir ‐ installation and operation manual clearances a 16" (406 mm) b 46" (1168 mm) c 8" (203 mm).

  • Page 19

    Fp1lm manoir ‐ installation and operation manual 19 1.3.4 framing, facing, mantel, and combustible shelf 1.3.4.1 framing the construction of the framing, facing, and mantel must be in accordance with the standards and the following illustrations: a. Frame the fireplace using 2" × 3" (5 cm x 8 cm) or...

  • Page 20

    20 fp1lm manoir ‐ installation and operation manual wall finish behind the fireplace’s faceplate installation clearances a 2" (51 mm) b* 6 7/8" (175 mm) c* 72" (1829 mm) minimum d* 5 1/2" (140 mm) measurements e* 41 1/8" (1045 mm) f* 25 1/2" (648 mm) g 1 3/8" (35 mm) max *when drywall panels or any ...

  • Page 21

    Fp1lm manoir ‐ installation and operation manual 21 see section 1.3.5: fresh air intake kit for fresh air kit (k) and appendix 1: optional hot air distribution kit installation (ac01375, ac01376 or ac01340) for the different hot air distribution kits (l) installation. Fresh air intake kit or forced ...

  • Page 22

    22 fp1lm manoir ‐ installation and operation manual clearances** m* 54 9/16" (1386 mm) n* 77 3/16" (1961 mm) *when drywall panels or any other finishing material inside the chase around the fireplace is to be used, add its thickness to the measurement. **values m and n are minimum measurements. They...

  • Page 23

    Fp1lm manoir ‐ installation and operation manual 23 1.3.4.2 facing 1. Materials directly in the front of the fireplace , must be non‐ combustible and have the minimum dimensions shown below. 2. Non‐combustible materials such as brick, stone or ceramic tile may project in front of and onto the firepl...

  • Page 24

    24 fp1lm manoir ‐ installation and operation manual 1.3.4.3 compliance of a combustible mantel shelf to ensure compliance of an existing mantel shelf or to install a combustible mantel shelf, refer to table and figure in this section. For example, a mantel shelf with a 6’’ depth (152 mm) ((c) value)...

  • Page 25

    Fp1lm manoir ‐ installation and operation manual 25 1.3.5 fresh air intake kit during operation, the fireplace requires fresh air for combustion and draws air out of the house. It may starve other fuel burning appliances such as gas or oil furnaces. As well, exhaust fans may compete for air, causing...

  • Page 26

    26 fp1lm manoir ‐ installation and operation manual to complete the installation, make a hole of 1/4" to 1/2" (6 mm à 13 mm) bigger than the insulate pipe diameter in the outside wall of the house at the chosen location. From outside, place the outside air inlet cap in the hole (open side down) and ...

  • Page 27

    Fp1lm manoir ‐ installation and operation manual 27 1.3.6 faceplate installation va1fe05 or va1fe06 (sold separately) in order to perform installation of va1fe05 or va1fe06 faceplate, refer to installation manual included in the faceplate kit. Va1fe05 façade moderne ‐ noir métallique va1fe06 façade ...

  • Page 28

    28 fp1lm manoir ‐ installation and operation manual 1.3.7 the use of the fire screen to take advantage of mesh doors, the glass doors can be retracted toward the inside of fireplace. Note that the mesh door may be removed for cleaning purposes, but must always be in place and closed when the firepla...

  • Page 29

    Fp1lm manoir ‐ installation and operation manual 29 1.4 venting system (chimney and chimney connector) 1.4.1 general information the venting system is the engine that drives your wood heating system. Even the best fireplace will not function safely and efficiently as intended if not connected to a s...

  • Page 30

    30 fp1lm manoir ‐ installation and operation manual table 1 ‐ listed chimneys for your fp1lm manoir wood fireplace chimney manufacturer brand type inner diameter selkirk cf sentinel (cf) 2” solid pack 8" (20 cm) selkirk super pro 2100 (alt) 2” solid pack 8" (20 cm) selkirk super vent 2100 (jm) 2” so...

  • Page 31

    Fp1lm manoir ‐ installation and operation manual 31 1.4.3 chimney installation notes 1. If possible, install an interior chimney as it will provide better performance. In areas with continuous temperatures below 18 c (0 f), the use of an exterior chimney increases the likelihood of operating prob...

  • Page 32

    32 fp1lm manoir ‐ installation and operation manual 7. Deviations should be avoided whenever possible, especially the most pronounced. Each deviation adds some restriction to the chimney system and may lead to draft problems. 8. If the chimney extends higher than 5 ft. (1.5 m) above its point of con...

  • Page 33

    Fp1lm manoir ‐ installation and operation manual 33 1.5 chimney installation instructions always refer to the chimney manufacturer’s installation manual to ensure a safe installation. Some non‐ illustrated parts may be required. 1.5.1 examples of typical chimney installation a to insure a good draft...

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    34 fp1lm manoir ‐ installation and operation manual direct installation exterior offset installation.

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    Fp1lm manoir ‐ installation and operation manual 35 interior offset installation connection to a masonry chimney 1. Cut and frame the holes in the ceiling, floor and roof where the chimney will pass. Use a plumb bob to line up the center of the holes. Make sure that the size of the floor and ceiling...

  • Page 36

    36 fp1lm manoir ‐ installation and operation manual installing the first chimney length. Continue installing chimney lengths making sure to lock each length in place. 4. Every time the chimney passes through a ceiling or a wall, install the appropriate firestop. When you reach the desired height, in...

  • Page 37

    Fp1lm manoir ‐ installation and operation manual 37 ** the structural integrity of the floor, wall, and ceiling/roof must be maintained note: the floor and walls below the attic must be insulated using the same insulation..

  • Page 38

    38 fp1lm manoir ‐ installation and operation manual 1.5.2 offset chimney installation table 2 – the minimum system height when using elbows fireplace model fp1lm manoir wood fireplace chimney model all models listed in table 1 vertical installation 15 ft. (4.5 m) two (2) elbows 15 ft. (4.5 m) four (...

  • Page 39

    Fp1lm manoir ‐ installation and operation manual 39 a insulated wall radiation shield b gypsum board c insulated wall 1.5.4 chimney support installation 1.5.4.1 universal roof support this support has three possible uses: 1. It must be used on a roof to support the chimney. 2. It may be used on a fl...

  • Page 40

    40 fp1lm manoir ‐ installation and operation manual 1.5.4.2 universal offset support this support is used to support the chimney above an offset. When the chimney offset is used to pass through a wall, this support may be used on the wall to support the chimney. For offset support installation, refe...

  • Page 41

    Fp1lm manoir ‐ installation and operation manual 41 follow these steps: 1. Position the fireplace in its location. Temporarily install the elbow or chimney section (a) on the top of the fireplace and, using a level, mark with an oval the location where the flue liner will enter the masonry chimney. ...

  • Page 42

    42 fp1lm manoir ‐ installation and operation manual 2 part b ‐ operation and maintenance 2.1 fuel the fp1lm manoir is designed to work best when fuelled with seasoned cordwood. Use solid wood or processed solid fuel fire logs only. Hardwoods are preferred to softwoods since the energy content of woo...

  • Page 43

    Fp1lm manoir ‐ installation and operation manual 43 2.2 operating the fp1lm manoir wood fireplace caution: when using the decorative appliance, the fireplace damper must be set in the fully open position. 2.2.1 first fires two things will happen as you burn your first few fires; the paint cures and ...

  • Page 44

    44 fp1lm manoir ‐ installation and operation manual 2.2.4 air intake control and exhaust damper the air intake control (dilution air) and exhaust damper should be in the closed position when there has not been any wood or embers in the fireplace for a few hours. This will minimize air leakage up the...

  • Page 45

    Fp1lm manoir ‐ installation and operation manual 45 c. Wet wood wet or tarred wood will smoulder and smoke instead of burning properly. D. Dirty or blocked chimney check to make sure the chimney is clear and clean. E. Chimney not long enough the minimum system height is 15 feet (4,6 m). The chimney ...

  • Page 46

    46 fp1lm manoir ‐ installation and operation manual a. Initially inspect the chimney system weekly. From this, you will learn how often it will be necessary to clean your chimney. B. Have your chimney cleaned by a qualified chimney sweeper. If you wish to clean it yourself, we recommend using a stif...

  • Page 47

    Fp1lm manoir ‐ installation and operation manual 47 2.3.5 refractory panel replacement warning: do not use the fireplace with a broken or missing refractory panel. When replacing the refractory panels, it is possible that the insulation paper behind them is detached from the walls of firebox. You mu...

  • Page 48

    48 fp1lm manoir ‐ installation and operation manual 3‐ remove the two panel holders (d) and the refractory panels (e) and (f). 4‐ remove the back refractory panel (g). To install new refractory panel, follow the above steps in reverse..

  • Page 49

    Fp1lm manoir ‐ installation and operation manual 49 2.3.6 replacing the glass gasket and/or the glass it might be necessary to replace the glass gasket from time to time. The gasket is flat, adhesive‐backed, woven fibreglass. Remove the glass retaining screws (a) and the 4 metal frames (b) that hold...

  • Page 50

    50 fp1lm manoir ‐ installation and operation manual warning: do not abuse the glass door by slamming it against the fireplace. Warning: do not operate the fireplace with a cracked or broken glass. Warning: tempered glass or ordinary glass will not withstand the high temperatures of the fp1lm manoir....

  • Page 51: Ac01376 Or Ac01340)

    Fp1lm manoir ‐ installation and operation manual 51 appendix 1: optional hot air distribution kit installation (ac01375, ac01376 or ac01340) different hot air distribution systems can be installed with the fp1lm manoir:  hot air gravity kit ‐ traditional style (ac01375)  hot air gravity kit ‐ mode...

  • Page 52

    52 fp1lm manoir ‐ installation and operation manual dimensions of hot air outlet frame with elbow dimensions of hot air outlet decorative grille with elbow the safety rules and installation procedures for both ac01375 and ac01376 hot air ducting gravity kits are the following: minimum height* 68" (1...

  • Page 53

    Fp1lm manoir ‐ installation and operation manual 53 the hot air grilles can be installed in the same room as the fireplace, or one or both of the grilles can be installed in adjacent or upper rooms. Installing the ducts at different elevations will tend to exhaust more heat out of the higher grilles...

  • Page 54

    54 fp1lm manoir ‐ installation and operation manual hot air gravity kit ‐ modern style (ac01376) l’ensemble comprend : - decorative plate (a) - adjustable frame (b) - heat distribution box (c) - 6x steel brackets (d) with fastening screws (e) and self‐tapping screws (f) - 2x finishing cap assemblies...

  • Page 55

    Fp1lm manoir ‐ installation and operation manual 55 dimensions of heat distribution box: 35" 889mm 38" 965mm 15 3/4" 400mm 5" 127mm 10 3/ 4" 27 3m m.

  • Page 56

    56 fp1lm manoir ‐ installation and operation manual dimensions of adjustable decorative plate: dimensions of assembeled heat distribution box and adjustable decorative plate: 34 7/8" 886mm 37" 940mm 38" 965mm.

  • Page 57

    Fp1lm manoir ‐ installation and operation manual 57 the duct system must be installed respecting the following: 1. It is recommended to wear gloves to perform this procedure. For either ac01375 or ac01376, remove the plates closing up the 8" dia. Holes on top of the fireplace. Then, cut and remove t...

  • Page 58

    58 fp1lm manoir ‐ installation and operation manual 3. Maintain at least a 2" (50 mm) clearance between the ducts and the firestop; the required hole size for the hot air grilles (outlet) is 8¼" × 8¼" (210 mm × 210 mm). 4. The maximum number of elbows in a run of duct is two. 5. Maintain at least 10...

  • Page 59

    Fp1lm manoir ‐ installation and operation manual 59 7. Do not connect the hot air ducts to a central heating system. Malfunction of the heating system’s fan will cause the fireplace to overheat. 8. Do not use insulated flexible ducts as they may overheat. 9. Do not use tees or any other components t...

  • Page 60

    60 fp1lm manoir ‐ installation and operation manual for ac01376 installation: 1. Secure the 6 steel brackets (d) with 6 screws provided (e) on top of the fireplace (3 for each ducting). Insert the ducting (g) (not provided) into each opening and secure it in place using the steel brackets (d) instal...

  • Page 61

    Fp1lm manoir ‐ installation and operation manual 61 central forced air kit (not tested to epa standards) (ac01340) the knock‐outs provided on the back and on the sides of the fp1lm allow the connection of insulated flexible pipe which enables you to heat adjacent rooms up to 50 feet from the firepla...

  • Page 62

    62 fp1lm manoir ‐ installation and operation manual appendix 2 : blower maintenance or replacement 1. Open the bottom louver (a). 2. Cut the tie wrap (b).

  • Page 63

    Fp1lm manoir ‐ installation and operation manual 63 3. Lift the blower (c) located under the firebox towards the back. Turn 90° to pull out. 4. Unplug the blower’s electric wires (d) and (e). Repeat the steps in reverse order to reinstall the fan..

  • Page 64

    64 fp1lm manoir ‐ installation and operation manual blower connection have the wiring installed by a qualified electrician. Connect the wires from the power outlet to the terminal block, making sure that the white wire matches the white wire on the terminal. Connect the black wire with the black wir...

  • Page 65

    Fp1lm manoir ‐ installation and operation manual 65 appendix 3: exploded diagram and parts list.

  • Page 66

    66 fp1lm manoir ‐ installation and operation manual important: this is dated information. When requesting service or replacement parts for your stove, please provide the model number and the serial number. We reserve the right to change parts due to technology upgrade or availability. Contact an aut...

  • Page 67

    Fp1lm manoir ‐ installation and operation manual 67 # item description qty 39 22161 front refractory panel 1 40 22160 bottom refractory panel 1 41 va7070 cast iron andiron 2 42 30109 bolt hex 1/4 ‐ 20 x 1" 4 43 ac01375 hot air gravity kit ‐ traditonal kit 1 44 49066 90 degree x 8" 26ga. Galvanised e...

  • Page 68: Description

    68 fp1lm manoir ‐ installation and operation manual valcourt limited lifetime warranty the warranty of the manufacturer extends only to the original consumer purchaser and is not transferable. This warranty covers brand new products only, which have not been altered, modified nor repaired since ship...