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Varec 4532 Installation And Operation Manual
Summary of 4532
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Varec, inc. 5834 peachtree corners east, norcross (atlanta), ga 30092 usa tel: +1 (770) 447-9202 fax: +1 (770) 662-8939 www.Varec.Com iom019nvae0208 4532 average temperature sensor and converter installation and operations manual for software version v1.45.
Page 3: Copyright
Varec, inc. 1 4532 copyright all rights reserved. Printed in the united states of america. Except as permitted under the united states copyright act of 1976, no part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means- electronic, mechanical...
Page 4: Disclaimer of Warranties
Average temperature/water bottom sensor and converter 2 installation and operations manual disclaimer of warranties the contract between the seller and the buyer states the entire obligation of the seller. The contents of this document shall not become part of or modify any prior or existing agreeme...
Page 5: Safety Precautions
Varec, inc. 3 4532 safety precaution definitions caution! Damage to equipment may result if this precaution is disregarded. Warning! Direct injury to personnel or damage to equipment which can cause injury to personnel may result if this precaution is not followed. Safety precautions read and unders...
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Average temperature/water bottom sensor and converter 4 installation and operations manual.
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Varec, inc. 1 4532 contents contents 1 introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.1 introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.2 installation and operation ...
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Contents average temperature/water bottom sensor and converter 2 installation and operations manual 5.2.3 anchor weight method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 5.3 mounting on a floating roof tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....
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Varec, inc. 3 4532 contents 10 troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 10.1 system error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 10.2 spare parts . . . . . . . . . . . . . . . . . . . ....
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Contents average temperature/water bottom sensor and converter 4 installation and operations manual.
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Varec, inc. 1 4532 introduction 1 introduction 1.1 introduction the 4532 average temperature sensor and converter (atc) is a multi-element (pt100) resistance device designed to measure the average product temperature in bulk liquid storage tanks. The measured value is converted into a hart® compatib...
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Introduction average temperature/water bottom sensor and converter 2 installation and operations manual 1.4 system functional diagram figure 1-1: connection with 7500 series radar tank gauge and 6000 series servo tank gauge pressure power ac fuelsmanager software 8130 rtu or 8300 tgi +24v +5v +15v -...
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Varec, inc. 3 4532 safety instructions 2 safety instructions 2.1 installation, commissioning and operation • mounting, electrical installation, start-up and maintenance of the instrument may only be carried out by trained personnel authorized by the operator of the facility. • personnel must absolut...
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Safety instructions average temperature/water bottom sensor and converter 4 installation and operations manual • instruments mounted in explosion hazardous areas must not be opened when the power is on. Tighten the cable gland firmly. • the maintenance and repair of the instrument is limited to fulf...
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Varec, inc. 5 4532 safety instructions 2.6 notes on safety conventions and symbols in order to highlight safety-relevant or alternative operating procedures in the manual, the following conventions have been used, each indicated by a corresponding symbol in the margin. Safety conventions warning! Wa...
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Safety instructions average temperature/water bottom sensor and converter 6 installation and operations manual.
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Varec, inc. 7 4532 identification 3 identification 3.1 device designation 3.1.1 nameplate figure 3-1: 4532 atc labels figure 3-2: product label for 453x average temperature devices 3.2 scope of delivery • instrument according to the version ordered • tof tool (cd-rom) • accessories (as ordered) vare...
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Identification average temperature/water bottom sensor and converter 8 installation and operations manual 3.3 ce marks, declaration of conformity the instrument is designed to meet state-of-the-art safety requirements, has been tested and left the factory in a condition in which it is safe to operat...
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Varec, inc. 9 4532 installation 4 installation 4.1 design, dimensions figure 4-1: 4532 atc dimensions Ф10 Ф26 bottom hook 215 mm flexible tube depends on the tank height 142.5 mm.
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Installation average temperature/water bottom sensor and converter 10 installation and operations manual 4.2 unpacking when unpacking, be careful not to bend, fold or twist the flexible tube. Please refer to the recommended procedure below. 4.3 flexible tube when attaching and bending the flexible t...
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Varec, inc. 11 4532 installation 4.4 installation instructions note! The level sensor circuit is connected to ground and is infallibly galvanically isolated from the supply and output circuit and from the temperature measurement circuit. All metal parts of the sensor and the transmitter shall be ele...
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Installation average temperature/water bottom sensor and converter 12 installation and operations manual.
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Varec, inc. 13 4532 mounting 5 mounting 5.1 mounting instruction note! 1. The flexible tube length of the 4532 atc is defined for the customer’s specifica- tions. Before mounting, please check as follows: • the tag number (if available) on the body of the 4532 atc • the length of the flexible tube •...
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Mounting average temperature/water bottom sensor and converter 14 installation and operations manual 5.2 mounting on a fixed roof tank there are three methods for mounting the 4532 atc on a fixed roof tank: • top anchor method • thermo well method • anchor weight method if the tank bottom has a heat...
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Varec, inc. 15 4532 mounting 4. Draw the tensioning wire through the wire hook on the tank bottom. 5. Wrap the tensioning wire twice around the hole on the bottom hook, tighten it and wrap the provided wire around it (see figure 5-3). Figure 5-3: tensioning wire mounting 6. Fix the mounting flange o...
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Mounting average temperature/water bottom sensor and converter 16 installation and operations manual 5.2.2 thermo well method the flexible tube is inserted into a thermo well with a diameter of 2" or more. Figure 5-5: thermo well application caution! The flexible tube must be lowered carefully witho...
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Varec, inc. 17 4532 mounting 5.2.3 anchor weight method the flexible tube is stabilized by an anchor weight: figure 5-6: anchor weight application note! Make sure to put the anchor weight on the tank bottom. When installing with the sus- pended anchor weight, please use the anchor weight at a maximu...
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Mounting average temperature/water bottom sensor and converter 18 installation and operations manual figure 5-7: anchor weight mounting flexible tube provided wire bottom hook flexible tube provided wire bottom hook.
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Varec, inc. 19 4532 mounting 5.3 mounting on a floating roof tank there are three methods of mounting the 4532 atc on a floating roof tank: • top anchor method • thermo well method • guide wire ring method note! If the tank bottom has a heating coil, the clearance from the flexible tube or probe bot...
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Mounting average temperature/water bottom sensor and converter 20 installation and operations manual 5.3.2 thermo well method the flexible tube is inserted into a thermo well in the fixed pipe. Figure 5-9: thermo well application the installation procedure is the same as for mounting on a fixed roof...
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Varec, inc. 21 4532 mounting 5.3.3 guide ring and anchor weight method the flexible tube is stabilized by a guide ring and anchor weight. Figure 5-10:guide ring and anchor weight application caution! Make sure to put the anchor weight on the tank bottom. When installing with the sus- pended anchor w...
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Mounting average temperature/water bottom sensor and converter 22 installation and operations manual.
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Varec, inc. 23 4532 wiring 6 wiring 6.1 terminal connection 6.1.1 4532 atc terminal note! The 4532 atc allows an intrinsically safe hart connection only. Please refer to the i.S. Regulation for establishing wiring and field device layout. Figure 6-1: 4532 atc terminal the 4532 atc has convenient dai...
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Wiring average temperature/water bottom sensor and converter 24 installation and operations manual 6.1.2 6000 series servo tank gauge terminal since the 4532 atc is an intrinsically safe instrument, the terminal connection to the ex i side on hart connection is allowed on the 6000 series servo tank ...
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Varec, inc. 25 4532 wiring note! The 4590 tsm has three sets of i.S. Hart terminals. These three pairs are looped internally. Caution! Do not connect signal hart lines from the 4532 atc to terminals 30 and 31. They are designed to supply drive power for the 7500 series radar tank gauge only. 6.2 gro...
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Wiring average temperature/water bottom sensor and converter 26 installation and operations manual.
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Varec, inc. 27 4532 operating 7 operating 7.1 local hart connection 7.1.1 as a varec tank gauging instrument the 4532 atc has been developed and designated primarily to work with the varec tank gauging host instruments 4590 tsm or 6000 series servo tank gauge. Temperature information is transmitted ...
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Operating average temperature/water bottom sensor and converter 28 installation and operations manual 7.2.2 the 4532 atc specific parameter set up on the 4590 tsm configuration of 4532 atc parameters on the display of the 4590 tsm is dependent on the installed software and hardware version of the 45...
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Varec, inc. 29 4532 operating gvh447: reference zero indication of the converted 100 ohm reference resistor deviation value compared to the actual inserted element value in the temperature probe. The reading value of reference resistor and its deviation are continuously monitored during operation to...
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Operating average temperature/water bottom sensor and converter 30 installation and operations manual.
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Varec, inc. 31 4532 operation and description of instrument function 8 operation and description of instrument function 8.0.1 hart device designation hart device code "190": device code for temperature measurement function in 4532 atc only. 8.0.2 device data tag number: read and write default: hart ...
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Operation and description of instrument function average temperature/water bottom sensor and converter 32 installation and operations manual vh07 temperature 0 item type: read only display of converted 100 ohm reference resistor deviation value compared to actual inserted element value in temperatur...
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Varec, inc. 33 4532 operation and description of instrument function formula: (t1 + t2 + t3) / # of element in liquid phase = average temperature (3.5°c + 3.0°c + 2.0°c) / 3 = 2.83°c advanced: average temperature calculation with additional factor to compensate for unequal volume distribution (examp...
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Operation and description of instrument function average temperature/water bottom sensor and converter 34 installation and operations manual (3.5°c x 2 + 3.0°c x 3 + 2.0°c x 4) / (2 + 3 + 4) = 2.67°c spot the same number of elements (resistance and material) are located in each input cable in the pr...
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Varec, inc. 35 4532 operation and description of instrument function vh29 upper limit item type: read and write default value: 245°c range: -999.9°c ~ 999.9°c hi limit temperature alarm setpoint. 8.1.4 element position 1: vh30 ~ vh35 (vh36~vh39 is used only in 4539 atc) vh30 ~vh39 position 1 ~ 6 (7~...
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Operation and description of instrument function average temperature/water bottom sensor and converter 36 installation and operations manual vh48 gas offset item type: read and write default: 300mm range: 0mm ~ 99999mm a function to exclude specific element(s) from the gas (vapor) phase average temp...
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Varec, inc. 37 4532 operation and description of instrument function 8.1.6 wb primary and advanced temp: vh50 ~ vh59 vh53 element point item type: select default: 0 selection: 0 ~ 15 (element #1 = 0, element #6 = 5) select element number for "advanced" average calculation at vh26. Selected element p...
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Operation and description of instrument function average temperature/water bottom sensor and converter 38 installation and operations manual vh69 ref voltage item type: read and write default: 200 range: 0 ~ 255 this parameter is the setpoint for the 4532 atc power supply failure alarm. The 4532 atc...
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Varec, inc. 39 4532 operation and description of instrument function vh73: "temperature x" = raw element temperature x span (vh72) + zero offset (vh71) vh73 temperature x item type: read only specified element temperature selected at vh70. The displayed value is also indicated at individual element ...
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Operation and description of instrument function average temperature/water bottom sensor and converter 40 installation and operations manual vh79 protect code item type: read and write default: 0 range: 0 ~ 999 access code 530 required to modify parameters. Device setting 1: vh80 ~ vh89.
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Varec, inc. 41 4532 operation and description of instrument function vh80: present error item type: read only display of current error message. One of the following codes will be indicated: error code • 0: no error presence • 1: common line open • 2: undetermined • 3: #1 element open • 4: #1 element...
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Operation and description of instrument function average temperature/water bottom sensor and converter 42 installation and operations manual vh82 element number item type: read and write default: 2 range: 1 ~ 6 number of available temperature elements. Do not change the default parameter on the 4532...
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Varec, inc. 43 4532 operation and description of instrument function vh87 element interval item type: read and write default: 1000mm range: 0mm ~ 99999mm applies only when even interval spacing is selected. Caution! Changing element interval, setting element position, these are only applied to recon...
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Operation and description of instrument function average temperature/water bottom sensor and converter 44 installation and operations manual vh92 error dis. Sel. Item type: select default: 0_off selection: 0_off, 1_on type of vh88 "short error value" and vh89 "open error value" display selection. 0_...
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Varec, inc. 45 4532 maintenance 9 maintenance the 4532 atc average temperature instrument requires no special maintenance. 9.1 exterior cleaning when cleaning the 4532 atc, always use cleaning agents that do not attack the surface of the housing and the seals. 9.2 repairs the varec repair concept as...
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Maintenance average temperature/water bottom sensor and converter 46 installation and operations manual 9.4 replacement after a complete 4532 atc electronic module has been replaced, the parameters must be manually re-entered to the replaced new module in order to maintain the proper operation. Meas...
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Varec, inc. 47 4532 troubleshooting 10 troubleshooting 10.1 system error messages these error codes are displayed on the tof tool display when the tof tool is properly connected. For details regarding the error display on host instrument, please refer to documentation of 4590 tsm or 6000 series serv...
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Troubleshooting average temperature/water bottom sensor and converter 48 installation and operations manual 10.2 spare parts spare parts are contained in kits. Spare parts which you can order from varec for the 4532 atc are shown with their order numbers in the diagram below. For more information on...
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Varec, inc. 49 4532 accessories 11 accessories 11.1 anchor weight (tall profile) caution! Installation of anchor weight will cause element position #1 (the lowest temperature measurement position) to be raised approximately 500 mm (20") from the tank floor. Figure 11-1:anchor weight dimension differ...
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Accessories average temperature/water bottom sensor and converter 50 installation and operations manual 11.3 wire hook, top anchor anchor weights are supplied with sus316 standard 3 mm diameter tension wire for attaching anchor weight to temperature probe. Figure 11-3:wire hook dimension actual tens...
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Varec, inc. 51 4532 technical data 12 technical data technical data at a glance: application application the 4532 atc performs precise liquid and gas phase average temperature measurement in bulk storage tank applications. • standard 2" flange installation • overall 18.5m temperature measurement ran...
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Technical data average temperature/water bottom sensor and converter 52 installation and operations manual.
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Varec, inc. 53 4532 order structure a order structure 10 protection class 7 fm, is class1, div.1, gr. A-d b atex, eex [ia] iib t4 -t6 20 cable entry b thread npt 1/2 d thread m20 30 process connection (sus304) 1 2" 150lbs rf, 304 flange ansi b16.5 2 dn50 pn0 b1, 304 flange en1092-1 (din2527 c) 9 spe...
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Order structure average temperature/water bottom sensor and converter 54 installation and operations manual.
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Varec, inc. 55 4532 declaration of contamination form b declaration of contamination form varec, inc., an saic company 5834 peachtree corners east, norcross (atlanta), ga 30092 usa tel: +1 (770) 447-9202 fax: +1 (770) 662-8939 0 g 030 for the safety of our employees and operating equipment, we requi...
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Declaration of contamination form average temperature/water bottom sensor and converter 56 installation and operations manual.
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Varec, inc. 57 4532 index index d designated use 1 e explosion-proof type 3 g grounding 4 h hazardous substance datasheet 4 i installation & operation overview 1 m maximum measured error 51 measuring principle 51 o overview, installation & operation 1 s safety conventions and symbols 5 safety instru...
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Index average temperature/water bottom sensor and converter 58 installation and operations manual.
Page 69: Notes
Varec, inc. 59 4532 notes.
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Your offical representative varec, inc. 5834 peachtree corners east, norcross (atlanta), ga 30092 usa tel: +1 (770) 447-9202 fax: +1 (770) 662-8939 © varec, inc. An saic company. All rights reserved. This document is for information purposes only. Varec, inc. Makes no warranties, express or implied,...